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Chevrolet 4500 HD 2023 Manual

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Low Cab Forward
5.2L Diesel Engine
4500 HD/XD/5500 HD/XD

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Summary of Contents for Chevrolet 4500 HD 2023

  • Page 1 Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD...

  • Page 2: Table Of Contents

    Introduction Contents California Proposition 65 Warning Introduction ......1 Keys, Doors, and Windows ....11 Seats and Restraints .

  • Page 3: Introduction

    4500 HD continuing interest in your motoring limited to, GM, the GM logo, CHEVROLET, pleasure and satisfaction. 4500 XD and the CHEVROLET Emblem are trademarks...
  • Page 4 Introduction Using this Manual Warning/Caution Labels Single cab model To quickly locate information about the vehicle, use the Index in the back of the manual. It is an alphabetical list of what is in the manual and the page number where it can be found.
  • Page 5 Introduction Description Engine cooling Fan blade Crew cab model Description Description Cab tilt instruction Vehicle noise emission control information Automatic transmission fluid level VIN, weight rating, and VIN, weight rating, and Greenhouse Gas (GHG) emissions Greenhouse Gas (GHG) emissions NO STEP instruction NO STEP instruction Engine oil level Certified clean idle label...
  • Page 6 Introduction Description Automatic transmission fluid level ID plate Power steering fluid Power steering fluid Engine coolant level Starting aids All models Description Engine shutdown instruction Engine cover notice (Crew cab) Safety lock pin (Single cab) Starting aids (Single cab)
  • Page 7 Introduction Description Heat caution V Diesel fuel Radiator cap Diesel exhaust fluid (DEF) Rear body...
  • Page 8 Introduction 7. Cupholders 0 39. Instrument Panel Overview (Vehicle Interior) 8. Parking Brake Lever. See Parking Brake 0 182. 9. Selector Lever 0 177. 10. Fully Adjustable Steering. See Steering Wheel Adjustment 0 46. 11. Camera. 1. Overhead Tray. See Storage 4.
  • Page 9 Introduction 7. Electronic Stability Control Off Switch. Instrument Panel Overview (Driver Side) See Traction Control/Electronic Stability Control 0 184. Following Distance Switch. See Adaptive Cruise Control 0 195. Automatic Emergency Braking Off Switch. See Automatic Emergency Braking (AEB) 0 209. 8.
  • Page 10 Introduction Instrument Panel Overview...
  • Page 11 Introduction 1. Air Flow Direction Control Lever. See Air 13. Rear Power Window Lock Switch. See Vents 0 111. Power Windows 0 20. 2. Combination Light Control Switch. See 14. Lane Departure Warning (LDW) 0 217. Exterior Lamp Controls 0 74. 15.

  • Page 12: Keys, Doors, And Windows

    Keys, Doors, and Windows Keys, Doors, and Keys and Locks The ignition key and key rings, and RKE transmitter, if equipped, are designed to Windows work together as a system to reduce the Keys risk of unintentionally moving the key out of the ON position.

  • Page 13: Remote Keyless Entry (Rke) System

    Keys, Doors, and Windows One key (1) can operate all the locks on the If you resell the vehicle, be sure to hand vehicle. Keep one of the two keys provided over the plate with key code to the new as a spare (2).
  • Page 14 Keys, Doors, and Windows Unlocking and Locking the Doors right and left turn signal lights to simultaneously flash once upon receiving the signals from the remote control unit. Should you lose the remote control unit, please contact your dealer. After locking the doors using the remote control unit, be sure to check that they are locked by pulling the door handles.
  • Page 15 Keys, Doors, and Windows If you do not open any doors within about Battery Used Number of Battery 30 seconds after pressing the unlock button Lithium battery to unlock the doors, the automatic locking function of the system will lock the doors Model number: again to prevent theft.
  • Page 16 Keys, Doors, and Windows 3. Insert a flat head screwdriver or similar Warning (Continued) tool into the recess of the remote control unit (4) to remove the old When changing the battery, use only the battery. battery of the same type as the original battery, or an equivalent.

  • Page 17: Getting In And Out Of The Vehicle

    Keys, Doors, and Windows Getting In and Out of the Vehicle Door Locks Warning (Continued) Furthermore, do not try to jump in or out Warning of the vehicle, as doing so could cause Be sure to do the following whenever unexpected accidents or injuries.
  • Page 18 Keys, Doors, and Windows Overriding door locks are a standard safety Locking the Door from Outside without Using Warning (Continued) feature. When the doors are locked, the the Key inside handles will not open them. This is to To help reduce the risk of personal injury prevent accidental opening of the doors.

  • Page 19: Power Door Locks

    Keys, Doors, and Windows Locking and Unlocking the Door from Inside Locking the Door from the Outside Push the door lock button (1) forward to lock the door and pull the lock button Push the door lock button forward and then backward to unlock it.

  • Page 20: Vehicle Security

    Keys, Doors, and Windows Vehicle Security Outside Rearview Mirrors Warning (Continued) After properly adjusting your seat for proper Guard Against Theft Outside mirrors may make the vehicle driving position, adjust the mirrors so that behind you appear farther away than it they provide adequate views for checking Your new vehicle has many features to help really is.

  • Page 21: Heated Mirrors

    Keys, Doors, and Windows Heated Mirrors Windows Warning (Continued) Power Windows or other body part out of the window. Allowing such behavior would be dangerous because the child could hit an Warning obstacle. If you are traveling with a child, do not You and others could be seriously injured.
  • Page 22 Keys, Doors, and Windows The power window switch on the driver Window Switches on Passenger Door To Open a Rear Window door can operate both driver (2) and and Rear Doors (If equipped) passenger (1) power windows. The power window switch on the passenger To Open the Driver Window door can raise and lower the passenger side window only, while, if equipped, the rear...

  • Page 23: Sun Visors

    Keys, Doors, and Windows To Lock Rear Power Windows Sun Visors The sun visor (1) protects your eyes in strong sunlight. Use it when sunlight is too bright. To reduce side glare, unhook (2) the sun visor (1) and swing it around to the side. Make sure to fold up the sun visor after use.

  • Page 24: Seats And Restraints

    Seats and Restraints Seats and Restraints Front Seats Warning (Continued) Seat Position the vehicle, possibly resulting in an Front Seats accident. You and others could be Seat Position ......23 seriously injured.
  • Page 25 Seats and Restraints Warning (Continued) Warning Warning seatback, and apply the seat belt Before making adjustments, check that When adjusting the seat, or when getting correctly while sitting straight in the seat. the seat rails are free of anything that up from the seat, do not put your hand You and others could be seriously injured.
  • Page 26 Seats and Restraints Forward/backward Adjustment Warning (Continued) restraint only when the rider is sitting well back and straight up in the seat. (The lap belt is designed to spread the force of a collision over the hipbone. If you are reclined, the lap belt may slide past your hips and apply restraint forces directly to the abdomen.

  • Page 27: Rear Seats

    Seats and Restraints Passenger s Seat/Center Seat Warning Baggage must not be placed on the center seat. If the baggage falls on the floor when braking, it may prevent the driver from operating the pedals. You and others could be seriously injured. Center Seat Before sitting on the seat, use the knob to adjust the suspension to suit your weight.

  • Page 28: Seat Belts

    Seats and Restraints Seat Belts Warning Warning Do not drive with the seat cushion To help reduce the risk of personal injury removed. The seat would not be stable, in collisions or sudden maneuvers, use which could lead to an accident. You and the seat belts following these instructions others could be seriously injured.
  • Page 29 Seats and Restraints Warning (Continued) Warning (Continued) Warning (Continued) Do not run the seat belt over your face, Children who have outgrown child Do not use one seat belt for more than chin or neck. restraint systems should use the vehicle's one person.

  • Page 30: Three-Point Seat Belt

    Seats and Restraints Three-Point Seat Belt restrains the occupant during forward force Warning (Continued) caused by the occupant's body following a strong shock. Do not let the belt twist while it is Warning rewinding: it may cause the retractor to To Fasten: The shoulder belt should be adequately jam so it will not rewind further.
  • Page 31 Seats and Restraints To Unfasten: When the passenger's seat belt is fully taken up (or not pulled out), check that the stopper is holding the belt in a fully taut state. If you cannot pull out the seat belt, let it go loose, and then slowly pull it out again.

  • Page 32: Seat Belt Use During Pregnancy

    Seats and Restraints Seat Belt Use During Pregnancy however, an expectant mother or person who is ill should get advice from a physician beforehand. Warning An expectant mother should use a Unless the seat belt is correctly worn, it three-point seat belt. may dig into the abdomen in the event An expectant mother should position the of hard braking or a collision, harming...

  • Page 33: Seat Belt Extender

    Seats and Restraints 3. After checking that there are no twists in To Unfasten: for you. To help avoid personal injury, do the belt, insert the latch plate into the not let someone else use it, and use it only buckle until it clicks.

  • Page 34: Seat Belt Care

    Seats and Restraints Seat Belt Care Cleaning a Seat Belt Fold-Back Fitting 3. Wet the cloth in the detergent mixture, pass it through the fold-back fitting Portion portion of the belt, and slide it back and Warning forth and laterally until dirt can no Keep belts clean and dry.

  • Page 35: Child Restraints

    Seats and Restraints Cleaning a Belt Webbing 3. Wet a nail brush or another similar Child Restraints brush having soft bristles (of nylon or the like) in warm water, and use this to Child Restraint Systems clean away dirt. 4. Wipe the seat belt dry using a dry cloth, Warning and then allow it to dry naturally out of Children small enough for child restraints...
  • Page 36 Seats and Restraints Using a Lap Belt That Has No Retractor Installation on Outboard Seat Warning (Continued) When securing a child restraint with the strike the vehicle interior or be crushed center seat lap belt, pull the excess webbing by the person holding the child, or by through the belt's adjustment feature, then other occupants.
  • Page 37 Seats and Restraints and shoulder belt (2) portions through the Child Restraint with Top Tether Warning locking clip. Push and pull the child restraint in all directions to be sure it is secure. To help avoid personal injury or death Warning during a collision or sudden maneuver, We do not recommend using a child...

  • Page 38: Storage

    Storage Storage Storage Compartments Use the seat back pocket for storing items such as vehicle registration documents or owner manuals. Overhead Compartment Storage Compartments Instrument Panel Storage Storage Compartments ....37 Warning Instrument Panel Storage .

  • Page 39: Glove Box

    Storage Card Holder Glove Box Warning For safety, close the glove box during driving. There is a risk of injury from the open lid or items stored in the glove box. You and others could be seriously injured. The glove box lid will automatically spring open when it is unlocked.

  • Page 40: Cupholders

    Storage Do not place items such as vehicle Do not tilt the cab with a filled cup in the Single Cab Model Only registration documents or owner manuals in cupholder. There may be a danger of the the glove box, but store them in the seat cupholder breaking if the weight on each Warning back pocket located on the back side of the...

  • Page 41: Additional Storage Features

    Storage Additional Storage Features Information on Loading the Gross vehicle weight (GVW) is the weight of the originally equipped vehicle and all items Vehicle added to it after it has left the factory. This Shopping Bag Hooks would include bodies, lift gates, refrigeration Overloading systems, winches, booms, etc., the driver and all occupants, and the load the vehicle...
  • Page 42 Storage This can be done at highway weigh stations Model Maximum GVWR Front GAWR Capacity Rear GAWR Capacity or other such places. See your dealer for kg (lb.) kg (lb.) kg (lb.) help. The cargo load should be distributed 4500 HD 6 577 (14,500) 2 431 (5,360) 4 482 (9,880)
  • Page 43 Storage Load Cargo Correctly Warning (Continued) It is extremely dangerous to overload the vehicle or to load the vehicle with the cargo positioned on one side. Load the vehicle correctly, observing the maximum loading capacity. Incorrect loading can make the cargo unstable.
  • Page 44 Storage Cargo loading caution Incorrect Correct Do not place cargo only at the front or only at the rear. Distribute it evenly. When using supports under cargo, position them uniformly along the cargo. To the greatest extent possible, do not allow long cargo to protrude beyond the rear edge of the cargo bed.
  • Page 45 Storage Cargo loading caution Incorrect Correct Avoid loading cargo too high. It can cause the vehicle to tip sideways when it catches side winds and when turning the vehicle. Loading Equipment frame may become deformed even when Do not Carry Fuel and Spray Cans in the Cab loading equipment that has a weight under the maximum loading capacity.

  • Page 46: Instruments And Controls

    Instruments and Controls Instruments and Controls Antilock Brake System (ABS) Warning Information Displays Light ........57 Driver Information Center (DIC) .

  • Page 47: Controls

    Instruments and Controls Controls Horn Steering Wheel Adjustment Warning Adjust the position of the steering wheel before you start driving. To reduce the risk of personal injury, apply force to the steering wheel to make certain the steering column is firmly locked before driving.

  • Page 48: Windshield Wiper/Washer

    Instruments and Controls Windshield Wiper/Washer Clear snow and ice from the wiper blades and windshield before using them. If frozen to the windshield, carefully loosen or thaw them. Damaged blades should be replaced. See Wiper Blade Replacement 0 266. Do not operate the wiper on a dry windshield surface.

  • Page 49: Power Outlets

    If the cigarette lighter has to be replaced, You can plug in auxiliary electrical the ACC or ON position. use a Chevrolet genuine GM part. Do not equipment. Just flip the outlet cover open use other cigarette lighters. 1. Push the lighter in until it locks.

  • Page 50: Ashtrays

    Instruments and Controls Ashtrays Warning Do not put any paper trash or other flammable material in the ashtray. After using the ashtray, be sure to close it. If a cigarette butt has not been extinguished completely, other butts in the ashtray may catch fire. Do not leave the ashtray full of cigarette butts.

  • Page 51: Warning Lights, Gauges, And Indicators

    Instruments and Controls Warning Lights, Gauges, and Instrument Cluster Indicators Warning lights and gauges can signal that something is wrong before it becomes serious enough to cause an expensive repair or replacement. Paying attention to the warning lights and gauges could prevent injury.

  • Page 52: Speedometer

    Instruments and Controls Speedometer Trip Odometer To set the odometer to display each time you turn the engine control switch to the The speedometer shows the vehicle speed in ON position, turn the engine control switch either kilometers per hour (km/h) or miles to LOCK or ACC while the odometer is per hour (mph).

  • Page 53: Fuel Gauge

    Instruments and Controls speeds beyond permissable levels. Do not To check the fuel level with the engine Engine Coolant Temperature drive your vehicle with the needle in the control switch in the LOCK position, press Gauge red zone. the Odometer Check switch. Fill the tank well before it approaches Caution empty.

  • Page 54: Diesel Exhaust Fluid (Def) Gauge

    Instruments and Controls Diesel Exhaust Fluid (DEF) Gauge Warning (Continued) of the engine, even for a short time, may result in a fire and the risk of personal injury and severe vehicle damage. Take immediate action as outlined in Engine Overheating.

  • Page 55: Malfunction Indicator Lamp

    Instruments and Controls If the light stays on, or comes on while This light should come on to show that it is Service Vehicle Soon Light driving, there may be a problem with the working when the engine control switch is electrical charging system (such as a loose turned to the ON position, and then should or broken fan belt).
  • Page 56 Instruments and Controls Brake System Warning Light To serve as a reminder, the light should stay nearest dealer for repair. Continued on when the parking brake is not fully driving without the necessary repairs released, and the engine control switch is could be dangerous.
  • Page 57 Instruments and Controls Parking Brake Light Brake Low Vacuum Warning Light If this happens while driving: Do not pump the brakes. The system is designed to stop the truck with reserve power assist if the pedal is held down. This reserve is greatly reduced each time you apply and release the brakes.

  • Page 58: Antilock Brake System (Abs) Warning

    Instruments and Controls Antilock Brake System (ABS) Exhaust Brake Light Warning (Continued) Warning Light 1. Stop the engine. 2. Restart the engine. Check if the ABS warning light comes on and then goes out. If it does, there is no problem.

  • Page 59: Automatic Transmission Fluid Temperature Warning Light

    Instruments and Controls If this light comes on while driving, it wait until the light goes off. If the light This light comes on when the overdrive off indicates that there is a malfunction in the goes off, you can drive the vehicle again. switch on the selector lever is turned on.

  • Page 60: Automatic Emergency Braking (Aeb)

    Instruments and Controls See Lane Departure Warning (LDW) 0 217. Traction Off Light Traction Control System (TCS)/ Electronic Stability Control Light Automatic Emergency Braking (AEB) Disabled Light This light comes on briefly when the engine control switch is turned to the ON position. This light comes on briefly when the engine If it does not, have the vehicle serviced by control switch is turned to the ON position.

  • Page 61: Light

    Instruments and Controls Electronic Stability Control (ESC) Wait-to-Start Light This light comes on when the engine oil pressure has fallen below the normal level Off Light while the engine is running or the oil pressure across the oil filter rises above the normal level while the engine is running.

  • Page 62: Engine Oil Level Indicator Light

    Instruments and Controls While driving, this light will also activate the Cab Tilt Warning Light Diesel Exhaust Fluid (DEF) engine alarm and automatic shutdown Warning Light system. See Engine Oil Level Indicator Light 0 61 and Engine Oil 0 242. Engine Oil Level Indicator Light This warning light appears on the display and a buzzer sounds when the engine...

  • Page 63: Engine Shutdown Warning Light

    Instruments and Controls DEF level is too low or empty. Engine Shutdown Warning Light Idle stop is a dealer programmable function which will automatically turn off the engine, If this light comes on with the malfunction at idle, when specific programmed indicator lamp, see your dealer immediately.

  • Page 64: Daytime Running Lamps (Drl) Indicator

    Instruments and Controls Daytime Running Lamps (DRL) This light should come on briefly when the Adaptive Cruise Control Light engine control switch is turned to the ON Indicator Light position, and then should go out after the engine is started. For vehicles with cruise control, this light comes on when cruise control is turned on.

  • Page 65: Information Displays Driver Information Center (Dic)

    Instruments and Controls Information Displays 3. Sub Display 2: Lane Departure Warning (LDW), Driver Information Center (DIC) if equipped Adaptive Cruise Control (ACC), if equipped Diesel Exhaust Fluid (DEF) gauge, This light should come on briefly when the if equipped engine control switch is turned to the ON position, and then should go out after the Warning...
  • Page 66 Instruments and Controls DIC Menu Items Fuel Economy Red means the battery voltage is too low or too high. If the voltmeter sign appears in The system calculates and stores the red, have the vehicle checked and serviced distance traveled and fuel consumption at your dealer.
  • Page 67 Instruments and Controls Exhaust System Warning Light screen, press the DIC selector again to Resetting/Setting the Change Interval switch to the day setting mode. Adjust the (Odometer Reading) Refill DEF Warning Light day using the selector. System Failure Warning Light Engine Oil and Filter Light : On the DIC, go Press and hold the DIC selector to complete to the engine oil and filter light.

  • Page 68: Vehicle Messages

    Instruments and Controls Differential Gear Oil and Power Steering Displays the selected following distance, This light will also activate the engine alarm Fluid: Initial value: 48,000 km (30,000 mi). detected vehicle status and/or LDWS. and automatic shutdown system, Adjustable minimum value: 32,000 km if equipped.
  • Page 69 Instruments and Controls Low Coolant Warning Light Air Cleaner Light See Fuel for Diesel Engines 0 227, Fuel Gauge 0 52, and Running Out of Fuel 0 231. LOW COOLANT CHECK AIR FILTER Regeneration Required Warning Light If this message and light come on, the This message displays and a warning light system is low on engine coolant and the appears when the next air cleaner element...
  • Page 70 Instruments and Controls Selectable (Switch) Regeneration vehicle. If this situation happens, the vehicle Checking PM Level Light must be serviced. See Diesel Particulate Filter Required Warning Light CHECKING PM LEVEL 0 148. SEL REGEN. REQUIRED In the case of performing the "Selectable" If your vehicle is equipped with a power regeneration, this light comes on when the Performing the Selectable regeneration:...
  • Page 71 Instruments and Controls Refill Diesel Exhaust Fluid (DEF) Warning See Automatic Emergency Braking (AEB) Warning 0 209. Light If you continue driving with the cab tilt Brake Operation Warning (AEB) REFILL DEF warning light displayed, the cab may tilt This message displays and a warning light BRAKE! from vibration.
  • Page 72 Instruments and Controls Under circumstances where it is difficult for Maintenance Data Indicator Lights display turns from green to amber. Have the the camera to obtain parallax images (e.g. in vehicle checked and serviced at your dealer Maintenance data indicator lights appear on the dark, backlight, strong sunlight, rain, as soon as possible.

  • Page 73: Warning Buzzers

    Instruments and Controls T/Mission & DIFF OIL TIRE ROTATION Hour Meter When this message and light display green, When this message and light show green HOUR METER it shows the distance remaining until the with OFF, it means the vehicle has been This message and light indicate how many next transmission oil and differential oil shipped from the factory with no tire...
  • Page 74 Instruments and Controls Diesel particulate filter (DPF) switch regeneration three short beeps or three long beeps Selective catalytic reduction (SCR) system one short beep, three short beeps, three quick beeps, continuous beep Cab tilt Continuous beep Lane Departure Warning (LDW) repeated beeps Automatic Emergency Braking (AEB) short or rapidly repeated beeps...

  • Page 75: Lighting

    Lighting Lighting Exterior Lighting When the headlamps are turned on while the vehicle is off, the headlamps will stay on for 10 minutes before turning off to Exterior Lamp Controls Exterior Lighting prevent the battery from being drained. Exterior Lamp Controls ....74 Turn the headlamp control off and then Headlamp High/Low-Beam Changer .

  • Page 76: Headlamp High/Low-Beam Changer

    Lighting Headlamp High/Low-Beam By lightly pulling the light control switch lever and releasing it, the high beam comes Changer on and off. At the same time, the headlights high beam indicator light on the instrument panel comes on and off. Use this function as a signal for flash-to-pass a vehicle or other purposes.

  • Page 77: Turn And Lane-Change Signals

    Lighting signal indicator lights flash to signal an Turn and Lane-Change Signals If after signaling a turn or a lane change the emergency. To turn off the hazard lights, arrows flash rapidly or do not come on, a press the switch again. signal bulb could be burned out.

  • Page 78: Interior Lighting

    Lighting Interior Lighting Cargo Lamp Dome Lamps Front Light Instrument Panel Illumination Control When the switch is pressed and the indicator light on the switch comes on, The dome light operates regardless of the 12 volts will be provided to power rear body engine control switch position.
  • Page 79 Lighting Rear Light (Crew Cab Model Only) The dome light operates regardless of the engine control switch position. The switch has three positions. ON : The light stays on regardless of the doors being open or closed. OFF : The light stays off regardless of the doors being open or closed.

  • Page 80: Infotainment System

    Infotainment System Infotainment System Radio AM-FM Radio The radio or CD/USB player can be Radio used when the ignition is on or in AM-FM Radio ......79 Control Panel ACC/ACCESSORY.
  • Page 81 Infotainment System Switching the Audio Modes 1. Press MODE/ /ENTER. 2. Turn MODE/ /ENTER to select the audio mode and press ENTER. The audio mode changes in the following order: DISC*1 *2 USB/IPOD(iPod)*3 BT- AUDIO AUX*4 FM1. *1 This mode is skipped when a disc is not inserted.
  • Page 82 Infotainment System Turning the power on or off with the Adjusting Treble 3. Turn MODE/ /ENTER to select volume set to maximum will damage the BALANCE, and then press ENTER. 1. Press FUNC. equipment and your hearing. Set the 4. Turn MODE/ /ENTER clockwise or 2.

  • Page 83: Radio Reception

    Infotainment System Automatic tuning: 2. Tune in the station of your choice. 5. Turn MODE/ /ENTER to set the clock time (minute), and then press ENTER. 3. Press and hold down the Preset buttons 1. Press Tune/Track for less than Turn clockwise or counterclockwise to you want to store in, for more than two seconds but more than one second.

  • Page 84: Fixed Mast Antenna

    Infotainment System notice fading and drifting, which increase Station interference - When a reflected To prevent breaking the antenna, shorten it with the distance from the radio transmitter. signal and a signal received directly from a when passing through areas with low They are often accompanied by distortion.
  • Page 85 Infotainment System Press 2 twice to play the files from the If a disc could not be ejected, contact Repeat Playback folder being played in the MP3/WMA disc nearest dealer for service. For CD: in random order. After the player has Track (File) Selection played the last file, it starts playing the Press 1.
  • Page 86 Infotainment System For CD: To return to the list selection or category If Error Appears in the Display selection mode, press BACK for less than TR NO/TIME (Track number/Playback The following messages are displayed (blink) one second. time) ALBUM (Album title) according to the status.
  • Page 87 Infotainment System CD-EXTRA can be played as a music CD. If a disc cannot be ejected, please contact Usable Discs The sound of a data track of a Mixed nearest dealer for service. Music CDs with the following marks can be Mode CD cannot be played.
  • Page 88 Infotainment System Do not stick any paper tape to the recording New Disc Do not use commercially available side or the label side as it may lead the disc accessories (such as CD rings, protectors) Some new discs may have burrs found in to malfunction.
  • Page 89 Infotainment System Supported bit rate: Supported bit rates: CD-RW may deteriorate if it is left inside a vehicle for long periods of time. It is also MPEG-1: 32, 40, 48, 56, 64, 80, 96, 112, Ver. 7, 8: CBR 48, 64, 80, 96, 128, 160, recommended that CD-R and CD-RW discs be 128, 160, 192, 224, 256, 320 (kbps) 192 (kbps)
  • Page 90 Infotainment System If the .mp3 or .wma file extension is Playing MP3/WMA Display Order of MP3/WMA File/Folder attached to a file other than an MP3/WMA Names When a disc with recorded MP3/WMA files file, that file will be mistakenly recognized is inserted, the player first checks all the Names of MP3/WMA folders and files within by the deck as an MP3/WMA file and...

  • Page 91: Usb Port

    Infotainment System 3. Turn MODE/ /ENTER to select USB, and then press ENTER. The music file starts playing. Playing Music Files in the USB Memory (When the USB Memory is Connected) 1. Press MODE/ /ENTER. 2. Turn MODE/ /ENTER to select USB, and then press ENTER.
  • Page 92 Infotainment System File Selection Repeat Playback Selecting a Music File from the Category List 1. Press LIST for less than one second. LIST Press 1 to repeat the same file being played. Press to select the music file of is displayed. your choice.
  • Page 93 Infotainment System Go Back to the First Position (Home Jump) If the text information is too long to fit into USB ERROR 3: This message is displayed the display window, press and hold down when the USB hub is connected. Remove the You can go back to the first file of the first FUNC for more than one second to switch to USB hub from the audio system.
  • Page 94 Infotainment System Playing Music Files in the iPod (When the Fast Forwarding/Fast Reversing Warning iPod is not Connected) Press and hold to fast forward or Either place the iPod and iPod 1. Use an iPod connection cable, and fast reverse the music file. connection cable somewhere where connect the iPod to the USB terminal.
  • Page 95 Infotainment System The following information is displayed Track Shuffle: FLD is displayed and 3. Turn MODE/ /ENTER to display the according to the category selected: the selected list will be played back in selection mode of your choice, and then shuffle mode.
  • Page 96 Infotainment System The display item changes in the Order for the display of the SONGS following order. Category selection mode TR NO/TIME (File number/Playback time) PLAYING SONGS ALBUM (Album title) TRACK (Track title) ARTIST (Artist name) PLAYLISTS PLAYLISTS SONGS TR NO/TIME... ARTISTS ARTISTS ALBUMS...
  • Page 97 Infotainment System Supported sampling frequencies: Message Description MPEG-1: 32, 44.1, 48 (kHz) This message is displayed when reading the READING MPEG-2: 16, 22.05, 24 (kHz) file format of the iPod. Supported bit rate: This message is displayed if a problem is MPEG1: 32, 40, 48, 56, 64, 80, 96, 112, READ ERROR detected in the iPod.

  • Page 98: Auxiliary Devices

    Infotainment System ID3 Tag/WMA Tag MP3/WMA files have an ID3 Tag/WMA Tag that allows the input of information so that data such as song title and artist can be saved. This deck supports ID3 Ver. 1.0, 1.1, 2.2, 2.3 and WMA tags. Display Order of MP3/WMA File/Folder Names Names of MP3/WMA folders and files within...

  • Page 99: Bluetooth Audio

    Infotainment System This unit supports Bluetooth. Bluetooth is a 3. Turn MODE/ /ENTER to select AUX, Warning (Continued) wireless data system which allows users to and then press ENTER. listen to music without the need to connect Do not connect, adjust or remove the Connecting a mini plug cable to the Mini the portable device with wires.
  • Page 100 Infotainment System First connect the portable device to the unit Track Selection Selecting the Album before performing the following operation. Press 5 or 6 to select an album. Press the to select the track of your See Registering a Bluetooth Device in choice.

  • Page 101: Bluetooth

    Infotainment System Press 2 twice to playback tracks on the If there is no text information stored in a from the unit. Select FROM AUDIO, to album being played in random order. After music file, NO TITLE is displayed. connect the unit from the portable the player has played the last track, it starts device.
  • Page 102 Infotainment System Do not register the Bluetooth device while Connect to the Bluetooth Device 4. When RESET DATA? is displayed, press driving. Park the vehicle in a secure location Automatically ENTER. before carrying out the registration. 1. Press FUNC. PLEASE WAIT is displayed, when reset is 1.
  • Page 103 Infotainment System You can register mobile phones and store Operating the Handsfree System phone numbers to the unit as follows: Up to 1,000 phone numbers can be stored. Up to six phone numbers can be stored in the speed dial list. Making a Phone Call by Entering a Phone Number Do not enter a phone number while driving.
  • Page 104 Infotainment System 4. After entering the phone number, press Making a Phone Call Using Missed Call The person (phone number or name) Off Hook or ENTER. History who made the previous incoming call is displayed. CALLING is displayed and a call is made 1.
  • Page 105 Infotainment System You can also make a call by pressing the Registering a Speed Dial by Entering a Phone SAVED is displayed and the Speed Dial Off Hook. Number registration is complete. When the person receives the call, you can Up to six phone numbers and names can be Registering a Speed Dial Number from a talk in handsfree mode.
  • Page 106 Infotainment System 2. Press the Speed Dial of your choice for 5. After entering the name, press ENTER. Press the Level Adjust during a call. less than one second. SAVED is displayed and the name : Increase the sensitivity. (The sound 3.
  • Page 107 Infotainment System Numeric character (0-9) and symbols (*, This function is available only when your 3. Turn MODE/ /ENTER to select HF #, +) are available. You can use the phone is compatible with the Call Waiting SOUND, and then press ENTER. symbols (+) only for the first digit.

  • Page 108: Trademarks And License Agreements

    Infotainment System TRANSFER OFF: Turn off the phonebook the purposes of private copying or playback. Bluetooth Handsfree/Audio operation is transfer. The infringement of copyright is prohibited subject to mobile phone compatibility. by law. Deleting a Phonebook Bluetooth Handsfree performance can be "Made for iPod"...

  • Page 109: Climate Controls

    Climate Controls Climate Controls Climate Control Systems : Air flows through the floor outlets, with some air coming from the door The heating, cooling, and ventilation for the window and windshield outlets. Climate Control Systems vehicle can be controlled with this system. Climate Control Systems .
  • Page 110 Climate Controls Temperature Control Knob : Use this knob Even in seasons when the air conditioning As the heater uses the heat from the engine to select the preferred cab interior system is not used, occasionally operate the coolant, its heating effect is weak when the temperature.
  • Page 111 Climate Controls adjusted in between cold and hot. This is Turn the temperature control knob fully Maximum Cooling : Set the outlet selector useful in cool weather with bright sunlight towards the high-temperature direction. Set knob to the position. Press the A/C conditions.
  • Page 112 Climate Controls Air Vents Air Flow Direction Control Lever Use the tab to adjust the airflow direction from the outlet. To close the outlet, move the tab fully down. 1. Driver Side Outlets. Airflow direction is 4. Door Windows Outlet. Air is delivered adjustable.
  • Page 113 Climate Controls Maintenance The vehicle must not be used with the filter removed or incorrectly installed. Failure to observe this precaution can lead to air Passenger Compartment Air Filter conditioning system damage as a result of Removing the Inside Air Filter dust, dirt and the like entering the system.
  • Page 114 Climate Controls Installing the Outside Air Filter Operation Tips Install the filter in the reverse order to Operating the air conditioning while the removal. refrigerant level is too low leads not only to poor cooling performance but also to air Ensure that the filter is returned securely to conditioning system damage.

  • Page 115: Driving And Operating

    Driving and Operating Driving and Operating Engine Exhaust Fuel Engine Exhaust ......146 Fuel for Diesel Engines ....227 Running the Vehicle While Parked .

  • Page 116: Driving Information

    Driving and Operating Driving Information Do Not Spill Liquids on the Instrument Warming up the engine for longer than necessary, driving with the vehicle Panel overloaded, and revving the engine are a Driver Behavior waste of fuel. Caution Napping in the Vehicle The careful attention you give your vehicle, Do not spill liquids on the instrument as far as maintenance is concerned, will also...

  • Page 117: Control Of A Vehicle

    Driving and Operating Make it a habit to look around and confirm Warning (Continued) Warning (Continued) that it is safe to pull away after a temporary stop (at traffic lights, for Slow down sufficiently when accident because you would not be example).
  • Page 118 Driving and Operating Do Not Attach Accessories to the crankcase dilution and forms lacquer and Warning (Continued) gummy deposits on valves, pistons, and Windshield or Windows rings. It also causes rapid accumulation of Shutting down the engine while sludge within the engine. driving would be extremely dangerous Warning because the power steering would...
  • Page 119 Driving and Operating When Turning, the Rear Wheels will Warning (Continued) Warning (Continued) Follow Tighter Curves than the Front near them (for example, tilting the cab or decelerate. Hard braking would be Wheels operating an attachment). You and others dangerous because it could cause the Use the mirrors to confirm safety.

  • Page 120: Braking

    Driving and Operating Engine When merging with traffic on a highway, Brake Fade : Frequent use of the brakes can use the turn signal lights to indicate your cause the brakes to overheat so that the Check that engine coolant is not intentions ahead of time.
  • Page 121 Driving and Operating Stopping Distance Overriding Accelerator with Brakes pushing on the brake pedal with steadily increasing pressure. If possible, steer In the unlikely event the accelerator pedal around obstacles when there is not becomes stuck, apply the brakes firmly and enough room to stop.
  • Page 122 Driving and Operating providing the grade conditions permit, the Applying the Parking Brake Stopping and Parking with the Engine transmission can be progressively Running Except in an emergency, do not apply the downshifted using the exhaust brake in each parking brake until the vehicle has come to gear.
  • Page 123 Driving and Operating Parking, or Leaving Driver s Seat trying to pull the selector lever out of Warning (Continued) "P" (Park) by pulling the selector lever toward you without pushing the button. the engine running. To prevent a fire, Danger If you can do this, it means that the make sure there is no flammable It can be dangerous to get out of your...
  • Page 124 Driving and Operating Vapor Lock : If the brakes overheat due to Warning (Continued) Warning (Continued) frequent use, the heat can cause the brake fluid to boil so that air bubbles are created too long or too often while going down a vehicle in winter, press the brake pedal in the brake fluid.

  • Page 125: Steering

    Driving and Operating Steering Driving on Wet Roads will get into the engine's cylinders and cause engine damage (water hammering). Do Not Leave the Steering Wheel Fully Driving on Slippery Surface or Driving in Keep your speed down, and drive with Turned for a Long Time Bad Weather (Rain, Icy Roads, Snowy great care.

  • Page 126: Winter Driving

    Driving and Operating Driving Uphill or Downhill Downhill Overrunning : An engine overrun is an engine-speed increase that causes the Be careful not to drive too fast on a Downshifts are performed for two main tachometer needle to enter the red zone. downhill road.
  • Page 127 Driving and Operating See Washer Fluid 0 257. Before Sitting in the Driver s Seat Also, look under the vehicle and remove any lumps of ice that are stuck to the See Battery - North America 0 261. Remove snow and ice from your shoes when underbody.
  • Page 128 Driving and Operating Pay Attention to the Way the Steering brakes do not work well, drive slowly and Warning (Continued) Wheel Turns and Feels gently press the brake pedal several times until the brakes dry out and start working gases to enter the cabin, resulting in On snowy roads, water and snow splashed normally.

  • Page 129: If The Vehicle Is Stuck

    Driving and Operating The vehicle speed sensors are fitted on After washing the vehicle, wipe the door Preventing Damage the wheels. When removing mud and openings dry. Caution other debris, take great care not to Refer to Antilock Brake System (ABS) 0 179. damage the components.

  • Page 130: Emergencies (Troubleshooting)

    Driving and Operating When the Engine Stalls and Cannot Be When the Vehicle Breaks Down During Emergencies (Troubleshooting) Restarted Driving Troubleshooting 1. Use the hazard warning flasher any time Move the selector lever to the "N" position to warn other drivers, day or night, and and push the vehicle to a safe place.
  • Page 131 Driving and Operating Symptom Cause Corrective Action Reference See Battery - North Discharged batteries Recharge or replace America 0 261 After repairing corroded Battery terminals detached, section, connect the terminals loose, or corroded firmly Starter does not turn After repairing corroded Engine does not start Starter ground wire terminal over, or weak...
  • Page 132 Driving and Operating Symptom Cause Corrective Action Reference Idling speed too low Fuel filter is clogged Engine starts, but immediately stops Air cleaner is clogged Common rail system is faulty See Running Out of There is water or air in the Drain water from fuel filter or Fuel 0 231 or fuel system...
  • Page 133 Driving and Operating Symptom Cause Corrective Action Reference Engine Control system faulty The air cleaner clogged Fuel system faulty Black exhaust smoke Exhaust system clogged Exhaust injector Diesel particulate filter (DPF) faulty See Engine Coolant No engine coolant Add engine coolant 0 250 Front of radiator is clogged Wash clean with tap water...
  • Page 134 Driving and Operating Symptom Cause Corrective Action Reference Change to an oil with proper Improper engine oil viscosity See Engine Oil 0 242 viscosity Engine oil level too low Add engine oil See Engine Oil 0 242 Oil pressure is low Engine inner components are faulty Meter, indicator/warning lights...
  • Page 135 Driving and Operating Symptom Cause Corrective Action Reference Unbalanced air pressure in See Wheels and Tires Adjust to proper air pressure tires 0 284 Uneven braking See Wheels and Tires Tire unevenly worn Replace tire 0 284 Poor wheel alignment Exhaust brake not working The electrical system is faulty Loaded too far forward...
  • Page 136 Driving and Operating Symptom Cause Corrective Action Reference See Automatic Insufficient transmission oil Add oil Transmission Fluid 0 247 From the transmission Transmission inner components faulty See Rear Axle (Gear Oil Viscosity) 0 263 or Insufficient differential gear oil Add oil Rear Axle (Oil Level Loud or abnormal From differential...

  • Page 137: Starting And Operating

    Driving and Operating Keep tires properly inflated for the load Starting and Operating Pedals carried. New Vehicle Break-In Check lubricant levels in the engine and transmission weekly. Good vehicle care begins with proper Keep speeds below 80 km/h (50 MPH) for break-in.

  • Page 138: Ignition Positions

    Driving and Operating Caution (Continued) Warning (Continued) Using electrical devices such as the audio mat may hinder the free movement of system for an extended time period with each pedal. You and others could be the engine stopped can completely seriously injured.

  • Page 139: Starting And Stopping The Vehicle

    Driving and Operating 3 ON : This ON position is in the second Starting and Stopping the Vehicle Keep the Floor Around the Driver's Seat position clockwise. The key stays in this Clean and Tidy Check around the Vehicle before Starting the position while the engine is running.
  • Page 140 Driving and Operating Starting the Engine 2. When the engine control switch is 30 seconds to 2 minutes depending on turned to the ON position, the ambient conditions. See Brake System Do not keep the engine control switch in wait-to-start light comes on and it goes Warning Light (Parking Brake Light) 0 54.
  • Page 141 Driving and Operating Start : Do not press the accelerator pedal at temperatures drop below -23 °C (-10 °F), the Do not use starting aids in the air intake the engine start. The accelerator engine block heater may be needed for system.

  • Page 142: Operating Temperature

    Driving and Operating Let the engine idle for 3 minutes before If one year has passed since the diesel Engine Warm-up System shutting off the engine. This allows the exhaust fluid (DEF) in the DEF tank was During cold ambient conditions, the turbocharger to slow down while keeping added, the DEF in the tank should be automatic engine warm-up system operates...

  • Page 143: Engine Heater

    Driving and Operating Radiator Grille Covers Caution Only use a heavy duty, three-prong Warning extension cord. Do not use an extension Radiator shutters, winter fronts, or grille cord such as you would use for a lamp, covers are not to be used and may cause because the cord may overheat and cause the engine's radiator cooling fan to a fire.

  • Page 144: Idle Shutdown

    Driving and Operating If the system senses any of the following Idle Shutdown conditions: high engine temperature, low Idle Stop is a dealer programmable function engine oil pressure or low engine coolant, which will automatically turn off the engine, the corresponding warning light and engine at idle, when specific programmed alarm (shutdown) warning light will come conditions are met.

  • Page 145: Engine Checks Before Operating

    Driving and Operating The brake pedal is pressed. 3. Check that the battery warning light has gone out. The light should go off and The parking brake is released. stay off at normal idle speeds. If the The selector lever is moved from P (Park) light does not go out or comes on or N (Neutral) position.

  • Page 146: Parking Over Things That Burn

    Driving and Operating Parking over Things That Burn (if your vehicle is equipped with a PTO) or Warning (Continued) the DPF is regenerating while the engine is idling. See Diesel Particulate Filter 0 148. without an alert driver present. If the Warning engine should overheat, as indicated by Exhaust parts and gases become very hot...

  • Page 147: Engine Exhaust

    Driving and Operating Warning (Continued) Warning (Continued) Warning (Continued) Carry a fire extinguisher with the Do not keep the engine running for any keep the engine exhaust system, cab and vehicle at these times. length of time in a place that is poorly cab ventilation system properly ventilated.

  • Page 148: Running The Vehicle While Parked

    Driving and Operating Running the Vehicle While Parked Warning (Continued) Warning (Continued) Caution Entry of carbon monoxide into the cab is This is particularly important when possible with a poorly repaired, damaged, parked in blizzard conditions. You and To reduce the chance of personal injury or corroded exhaust system or cab.

  • Page 149: Diesel Particulate Filter

    Driving and Operating Diesel Particulate Filter This is to prevent the DPF from being Warning damaged. When operating PTO during Diesel Particulate Filter (DPF) parking, check to ensure that the Exhaust parts and gases become very hot regeneration required warning light or when the DPF is being regenerated.
  • Page 150 Driving and Operating The exhaust pipe mixes air with the exhaust When the engine stops every time before White smoke may be produced during gas to lower its temperature before it leaves the engine is warmed up. switch regeneration; do not perform switch the exhaust pipe.
  • Page 151 Driving and Operating As PM levels decrease in the DPF during the Warning regeneration process, the DIC will decrease the number of bars from H to L. See Driver To prevent fire, ensure that there is no Information Center (DIC) 0 64. combustible material near the muffler, the DPF or the exhaust pipe.
  • Page 152 Driving and Operating The system generates a sound during the turned on, you can choose from Running automatic regeneration and its cancellation. regeneration or Switch regeneration in order This does not indicate a failure. to complete the DPF regeneration. DPF Switch If the selectable (switch) regeneration required warning light turns on, you have to perform Switch regeneration in order to...
  • Page 153 Driving and Operating Continuing to drive without performing DPF 4. Continue driving until the regeneration in Warning regeneration will cause the check engine progress indicator light (amber) goes off. malfunction indicator light and reduced When this indicator light goes off the To prevent a fire, make sure that there is engine power indicator light to come on, an DPF regeneration is complete.
  • Page 154 Driving and Operating 5. The regeneration required warning light DPF regeneration should be completed During the regeneration, the engine speed (amber or red) or selectable (switch) immediately if the selectable (switch) may vary, causing the exhaust brake valve regeneration required warning light regeneration required warning light (red) is to be deactivated.
  • Page 155 Driving and Operating Interruption of Switch Regeneration Selectable Regeneration Procedure Warning If you must interrupt regeneration for an Your vehicle is equipped with Selectable Do not leave the vehicle during the unavoidable reason, press the DPF switch Regeneration. This procedure is designed for regeneration.
  • Page 156 Driving and Operating DIC. You must complete the DPF regeneration by performing the Switch regeneration as soon as possible when Selectable regeneration is interrupted. If you continue driving too long with the selectable (switch) regeneration required warning light (amber) displayed on the DIC, the warning light will change to red.

  • Page 157: Diesel Exhaust Fluid

    Driving and Operating During regeneration, white smoke may be Diesel Exhaust Fluid https://www.afdc.energy.gov/afdc/locator/ temporarily produced from the exhaust pipe. def/. The American Petroleum Institute (API) Diesel exhaust fluid (DEF) is used exclusively This results from combustion of PM, it does also maintains a list of API-certified not indicate a failure.
  • Page 158 Driving and Operating Obey all cautions posted in filling Do not put your feet on or stand on the 3. Turn and remove the filler cap. stations. DEF tank. The tank, pipe or sensors may 4. Refill the tank up to the F position in the be damaged.
  • Page 159 Driving and Operating indicator lights and restriction will not be In cold weather, when the vehicle is left Caution canceled until the DEF thaws even if the DEF without performing these actions and the When opening the DEF tank cap, be tank is refilled.
  • Page 160 Driving and Operating DEF Disposal warning and indicator lights, add DEF as Warning soon as possible or have your vehicle Do not dispose of DEF and the empty serviced as soon as possible. Do not warm up the DEF tank using a container into lakes, marine areas, rivers, burner, heater, etc.
  • Page 161 Driving and Operating The SCR system continues to operate for Diesel Exhaust Fluid (DEF) Low Level Warning These warning and indicator lights will go approximately 3 minutes after the engine out automatically and engine power will be Diesel Exhaust Fluid (DEF) is a required fluid control switch is turned to the "LOCK"...
  • Page 162 Driving and Operating DEF Tank Level is Low/Empty Stage Stage 1 Stage 2 Stage 3 Stage 4 DIC main display DEF gauge...
  • Page 163 Driving and Operating DEF Tank Level is Low/Empty (cont'd) Stage Stage 1 Stage 2 Stage 3 Stage 4 Indicator light(s) Warning buzzer 1 short beep 3 short beeps *3 3 quick beeps *4 Continuous beeping Vehicle speed is limited to Vehicle speed is limited to Vehicle speed is limited to Vehicle speed is limited to...
  • Page 164 Driving and Operating Remarks: Stage 3 : If driving is continued until the In the case of incorrect fluid or if an SCR DEF tank is empty, the DEF gauge will system malfunction (Type A) is detected, See Diesel Exhaust Fluid (DEF). change color from amber to red and the continuing to drive for too long after these See Incorrect Diesel Exhaust Fluid (DEF)
  • Page 165 Driving and Operating Incorrect DEF/SCR System Malfunction (Type A) Warnings Stage Stage 1 Stage 2 Stage 3 Stage 4 DIC main display DEF gauge Various Various Various Various Indicator light(s)
  • Page 166 Driving and Operating Incorrect DEF/SCR System Malfunction (Type A) Warnings (cont'd) Stage Stage 1 Stage 2 Stage 3 Stage 4 Indicator light(s) Warning buzzer 1 short beep 3 short beeps *1 3 quick beeps *2 Continuous beeping Vehicle speed: Vehicle speed: Vehicle speed: Vehicle speed: Restriction...
  • Page 167 Driving and Operating Remarks: Stage 2 : If driving is continued for another Stage 4 : DEF indicator light is blinking approximately 160 km (100 miles), the quickly, the other warning lights are on and The warning buzzer continues to sound warning and indicator lights will begin the buzzer is beeping continuously indicates every 5 minutes.
  • Page 168 Driving and Operating SCR System Malfunction (Type B) Warning Stage Stage 1 Trigger SCR system malfunction detected DIC main display DEF gauge Various...
  • Page 169 Driving and Operating SCR System Malfunction (Type B) Warning (cont'd) Stage Stage 1 Indicator light(s) Warning buzzer 1 short beep Restriction...

  • Page 170: Automatic Transmission

    Driving and Operating When the exhaust system warning light It may take a while until the warning lights Creep : With the engine running and a gear comes on, promptly have the vehicle and indicators turn off and the buzzer stops position other than P or N selected with the inspected and serviced at a dealer.
  • Page 171 Driving and Operating How to Use the Automatic Transmission Caution Warning (Continued) Do not apply water from a high-pressure Warning Do not operate the selector lever while washer nozzle directly to the electric pressing the accelerator pedal. The vehicle Before starting the engine, move the connectors.
  • Page 172 Driving and Operating in deep sand or is pushing against a fixed Sit in the correct driving position, and use On a steep slope: barrier. Operating the transmission at stall your right foot to operate the brake and Make sure that the shift indicator indicates condition will result in overheating and accelerator pedals.
  • Page 173 Driving and Operating Normal Driving Kickdown Driving Uphill or Downhill When you move the selector lever from P If you press the accelerator pedal fully while Uphill driving: into D, shifting takes place in the automatic driving, in accordance with the current speed With the selector lever in D, if you press mode.
  • Page 174 Driving and Operating To Stop Your Vehicle Driving conditions Selector lever position 1. To temporarily stop the vehicle, press Normal uphill road D (overdrive off switch ON) the brake pedal firmly while the selector lever is in D. Steep uphill, steep slope, mountain road with 2 or 1 many sharp curves 2.
  • Page 175 Driving and Operating When Parking Your Vehicle 3. Stop the engine and remove the key. Shift Lock System When the selector lever is not placed in When Starting Your Vehicle the P position, the shift lock system Warning operates and the key cannot be The selector lever cannot be operated from Do not leave your vehicle while the the P position to any other position without...
  • Page 176 Driving and Operating Check if the area where your vehicle is If You Cannot Move the Selector Lever from parked is not a slope. the P Position If your vehicle is parked on a downside Caution slope, the operation of the selector lever may become heavy to move.
  • Page 177 Driving and Operating Actions that Can Lead to a Breakdown with an Automatic Transmission Actions that can lead to a breakdown Breakdown symptoms Stopping the vehicle on an uphill road with the selector lever in a position other than R, N, or P, the accelerator pedal pressed, and the brakes not applied.

  • Page 178: Selector Lever

    Driving and Operating Selector Lever N (Neutral) : Can be used when starting the Warning engine, but for safety, get in the habit of Move the selector lever (2) to make a shift starting the engine in the P position. The N When pulling away, always visually check into each gear position.

  • Page 179: Overdrive Off

    Driving and Operating If your vehicle is traveling at a speed For safety reasons, the shift lock system Overdrive Off Switch : Press the overdrive exceeding 101 km/h (63 MPH), it is not operates to prevent shifting of the selector off switch (3) to turn the overdrive OFF (the possible to downshift from 6th gear to lever to any position other than P unless the...

  • Page 180: Antilock Brake System (Abs)

    Driving and Operating Overdrive Off Indicator Light Indicator light Function Usage conditions 6-Speed (4-speed + overdrive) automatic change Goes Off. Use under normal driving conditions. (Overdrive ON). Used when a light engine brake is required. Doing so 4-speed automatic change, but no change to overdrive Comes On.
  • Page 181 Driving and Operating The exhaust brake may release when ABS Driving in sand or on a muddy road may Operation Signs of ABS is activated and the exhaust brake is in adversely affect the brakes and ABS sensors. When ABS is activated, slight vibration is operation.
  • Page 182 Driving and Operating Warning (Continued) Warning (Continued) Warning When driving over road joints or When braking suddenly, continue When ABS is activated, a slight vibration bumps such as light reflectors on pressing brake pedal hard so that the ABS (especially when the road surface is the road.

  • Page 183: Parking Brake

    Driving and Operating When you engage the parking brake lever, Warning (Continued) Warning air pressure is reduced and all four wheel brakes are applied. The rear wheels will lock more easily if Do not use the parking brake while the there is a problem with the EBD function.

  • Page 184: Exhaust Brake

    Driving and Operating If the parking brake warning light remains Pull the parking brake lever slowly from the on when the parking brake lever is lowered, fully released position while counting the a brake failure or a drop in air pressure may clicks produced as the lever engages ratchet be the cause.

  • Page 185: Ride Control Systems

    Driving and Operating It is advisable to operate the exhaust brake Warning when descending a slope or when stop and go driving is involved. It is extremely dangerous to apply the exhaust brake on slippery roads as the The selection of transmission gears and tires can skid.
  • Page 186 Driving and Operating When using a speed tester or brake tester, Caution press the ESC OFF switch to turn off ASR. On an icy or otherwise slippery road, You may notice minimal vibrations or the grip of the tires decreases, which operating sound when starting and also reduces steering control.
  • Page 187 Driving and Operating When attempting an extreme maneuver (for Caution (Continued) Caution (Continued) example, to avoid a crash or because a The ESC warning light may also flash driving on any road condition can cause curve's severity has been misjudged), they when the driver fully depresses the you to lose control of your vehicle may experience unfamiliar vehicle handling...
  • Page 188 Driving and Operating a self-check by the ESC. In addition, you Caution (Continued) Warning may also feel some vibration if you are If suspension-related parts, depressing the brake pedal at the time. If the ASR and/or ESC function is brake-related parts, or engine-related turned off, it will not be available to When the ESC is operating, the brake parts are modified or replaced with...
  • Page 189 Driving and Operating To Turn Off ESC ESC Operation Warning (Continued) Always concentrate on driving safely and do not be overconfident just because the vehicle is equipped with ESC, do not drive too fast or turn the steering wheel too sharply. On an icy or otherwise slippery road, ESC OFF Indicator Light ESC Warning Light...

  • Page 190: Cruise Control

    Driving and Operating The ESC warning light, ASR OFF indicator Warning (Continued) Warning (Continued) light, and ESC OFF indicator light do not turn on when the engine control switch is When the ESC warning light is The ESC warning light may turn on turned to the "ON"...
  • Page 191 Driving and Operating Warning (Continued) needless wheel spinning, and you could lose control. Do not use cruise control on slippery roads. You and others could be seriously injured. At this time, the cruise main indicator At the same time the cruise set indicator Models Without Automatic Emergency light comes on simultaneously.
  • Page 192 Driving and Operating control set switch. The vehicle speed at Changing the Cruise Control Speed Setting the moment you operate the switch is When Increasing Vehicle Speed set in the system, enabling you to drive with the set speed automatically maintained without using the accelerator pedal.
  • Page 193 Driving and Operating quickly, press the accelerator pedal and After the speed is decreased to the desired The cruise control set speed is canceled in accelerate to the desired vehicle speed. vehicle speed, and the switch is released, the following cases: Then, operate the cruise control set switch.
  • Page 194 Driving and Operating When the exhaust brake switch is hills, you may want to step on the The cruise control set speed is canceled in turned on. accelerator pedal to maintain your speed. the following cases: When going downhill, you may have to When the road gradient is steep.
  • Page 195 Driving and Operating takes you out of cruise control. Many vehicle reaches to the set speed. Also, the Automatic Activation and Automatic Release drivers find this to be too much trouble and vehicle speed must be 1 MPH below the of Exhaust Brake do not use cruise control on steep hills.

  • Page 196: Adaptive Cruise Control

    Driving and Operating Automatic Activation and Automatic Release A short beep will sound when the Adaptive Warning (Continued) of Exhaust Brake Cruise Control system detects a vehicle in front of your vehicle or detection is lost. The exhaust brake is engaged when the When driving, always pay attention to vehicle speed exceeds the set speed on a the distance between your vehicle and...
  • Page 197 Driving and Operating Warning (Continued) Warning (Continued) Warning bringing the vehicle to a stop. Be sure Vehicle maintenance status (brake Adaptive Cruise Control will automatically the Adaptive Cruise Control is off when related parts, tire wear, air cancel the set speed when the vehicle pressure, etc.) the system is not being used.
  • Page 198 Driving and Operating Warning (Continued) Warning (Continued) Warning (Continued) Do not place any objects on top of the so, be careful that the covering If you need to change the size of your dashboard or in front of or on the material does not touch the lens of tires or replace the vehicle's leaf springs, camera.
  • Page 199 Driving and Operating When driving on a slope on which the Warning (Continued) gradient of the road surface changes with repair marks or dirt or shadows of trees of a non-genuine windshield may affect located on the road the operation of the Adaptive Cruise When visibility in the forward direction is Control.
  • Page 200 Driving and Operating Warning (Continued) When towing a vehicle, a trailer, etc. When visibility is poor due to fog or bad weather (such as rainstorms, blizzards, or snow) On streets or roads other than highways or expressways. On slippery road surfaces, such as when the road is frozen or covered with snow;...
  • Page 201 Driving and Operating The brake pedal is not pressed and the To Turn Adaptive Cruise Control On Setting your Desired Vehicle Speed parking brake is not engaged 1. Press the Cruise control main switch to To set the desired speed: The camera malfunction indicator light is turn "ON"...
  • Page 202 Driving and Operating 2. Use the accelerator pedal to adjust the Your vehicle's speed will not automatically vehicle to the desired speed. Upon increase beyond the "Set" vehicle speed reaching the desired speed (25 MPH even when following another vehicle. (40 km/h) or higher), turn the cruise While driving through a curve, the vehicle control set switch.
  • Page 203 Driving and Operating Vehicle Detected in Forward Direction Vehicle Not Detected in Forward Direction The vehicle ahead indicator will illuminate Operation of Adaptive Cruise Control When a vehicle is no longer detected in the with the Adaptive Cruise Control/Lane forward direction: When no vehicle is detected in the forward Departure Warning indicator light on the direction, your vehicle will travel at the set...
  • Page 204 Driving and Operating Notes You may hear a humming sound when the To Decelerate Temporarily Adaptive Cruise Control applies the brake. If your Adaptive Cruise Control is on and the When you want to decelerate temporarily, This is normal. vehicle in front of you brakes suddenly or press the brake pedal.
  • Page 205 Driving and Operating Short Moderate Long Pressing and holding the following distance DIC Display Content 1. Vehicle detected indicator switch while the Adaptive Cruise Control 2. Following distance display main indicator light is on, will turn off the 3. Lane Departure Warning display Adaptive Cruise Control system.
  • Page 206 Driving and Operating Following Distance Display Following Distance at approximately 62 mph (100 km/h) Short Approximately 50 m (164 ft) Moderate Approximately 60 m (197 ft) Long Approximately 70 m (230 ft) Warning Messages following distance. When this warning The Adaptive Cruise Control system will turn comes on, the driver should press the brake on the "Cruise Cancel"...
  • Page 207 Driving and Operating accelerate to the desired vehicle speed. Then Warning (Continued) Warning operate (rotate upward) the cruise control set switch. If you want to increase the When the position of your vehicle in When the short following distance is speed quickly, press the accelerator pedal the lane is unstable due to steering selected, the "BRAKE!"...
  • Page 208 Driving and Operating When Decreasing Vehicle Speed speed. If you want to decrease the speed The Adaptive Cruise Control is system will quickly, press the brake pedal to cancel cancel the "Set" vehicle speed in the cruise control and decelerate to the desired following cases: vehicle speed.
  • Page 209 Driving and Operating When the camera malfunctions or Using Adaptive Cruise Control on Hills When Adaptive Cruise Control is temporarily stops operating Unavailable How well your cruise control will work on When the exhaust brake switch is hills depends upon your speed, load and the turned on steepness of the hills.

  • Page 210: Driver Assistance Systems

    Driving and Operating When a vehicle has been detected in front Driver Assistance Systems of your vehicle, the Adaptive Cruise Control system may automatically apply and release the exhaust brake as necessary to maintain Automatic Emergency Braking (AEB) a safe distance between your vehicle and a This system automatically applies the brakes when the dual (stereo) camera detects an object vehicle detected in front of you.
  • Page 211 Driving and Operating Warning (Continued) Warning (Continued) Warning properly detect objects in front of the You are responsible for controlling and In order to maximize the safety benefits vehicle and thus may not function stopping your vehicle at all times. The provided by AEB and to avoid damaging properly.
  • Page 212 Driving and Operating When the steering wheel is turned All of the following conditions must be met Warning (Continued) sharply for AEB to operate: Ensure that no liquids spill on the When the suspension has been modified The engine control switch is in the "ON" camera.
  • Page 213 Driving and Operating When AEB detects an abnormality in the Conditions in which AEB may operate even system when the likelihood of a collision is remote: For approximately 10 seconds after the When the vehicle suddenly comes in close engine is started proximity to another vehicle in the forward direction Caution...
  • Page 214 Driving and Operating AEB OFF Switch In the following situations, be sure to turn Warning off AEB: If you need or want to turn off AEB, press AEB is not always able to recognize When the vehicle is going to be towed the AEB OFF switch.
  • Page 215 Driving and Operating Details of the DIC Indicator Lights AEB will use the following two warning/indicator lights to communicate to the driver. Name Screen Display Description Driver attention alert Obstacles located in the forward direction are detected, and the driver is encouraged to operate the brakes.
  • Page 216 Driving and Operating If AEBS detects a problem, one or more of the following DIC warning/indicator lights will illuminate to indicate AEB is not operational. Name Screen Display Description Take this Action Camera blocked The windshield (inside and/or Clean the windshield (inside and/ outside) is dirty and/ or covered or outside).
  • Page 217 Driving and Operating Warning Sounds During AEB Operation Depending on the situation, AEB will issue the following warning sounds: Name Warning Description Driver attention alert Short, repeated beeps When the system detects obstacles located in the forward direction and encourages the driver to operate the brakes Autonomous brake operation warning Rapidly repeated beeps...

  • Page 218: Lane Departure Warning (Ldw)

    Driving and Operating Lane Departure Warning (LDW) Warning (Continued) Warning When LDW detects that the vehicle has Lane markers are drawn too close to The LDW system is designed to support deviated from the lane, it will alert the each other driving within the lanes, and is not driver by audible warnings, indications on meant as a substitute for paying...
  • Page 219 Driving and Operating Warning (Continued) Warning (Continued) Warning (Continued) Ensure that no liquids spill on the properly detect objects in front of the In order to maximize the safety benefits camera. If liquids do spill on the vehicle and thus may not function provided by LDW, adhere to the camera, have it inspected/repaired at properly.
  • Page 220 Driving and Operating Details of LDW DIC Displays Depending on the LDW status, the following will be shown in sub display 2 of the DIC. See Driver Information Center (DIC) 0 64. 1. Camera 2. LDW switch...
  • Page 221 Driving and Operating Name Screen Display Meaning of Screen Display LDW OFF When the date and day are shown, the LDW function has been turned off using the LDW switch. LDW ON LDW is operating. Warning display An exclamation point will appear on the right or left side of the screen display when LDW detects an imminent or actual departure from the lane of travel.
  • Page 222 Driving and Operating LDW Switch Use the LDW switch to change the timing (sensitivity) of the LDW warning or to turn LDW off. With each press of the LDW switch, the system will change from "Default" to "Less Sensitive" to "System OFF" in that order before returning to "Default".
  • Page 223 Driving and Operating Warning Timing Sub Display 2 LDW Warning Light Status Warning Timing Description Default Sounds when the vehicle comes close to or contacts the left or right lane markers Less Sensitive Sounds when the vehicle contacts or crosses over the left or right lane markers System OFF...
  • Page 224 Driving and Operating If the engine is turned off with the warning LDW Warnings timing set to "Less Sensitive" or "Default", When LDW detects the vehicle deviating the same warning timing will be maintained from a lane, it alerts the driver with when the engine is started again.
  • Page 225 Driving and Operating Warning Timing Sub Display 2 LDW Warning Light Status Warning Sound Condition Default Flashes Repeated beeping Warning buzzer sounds when the vehicle tire comes close to or contacts the right lane marker Flashes Repeated beeping Warning buzzer sounds when the vehicle tire comes close to or contacts the left lane marker...
  • Page 226 Driving and Operating The warning will sound if the driver changes LDW Failure lanes without operating the turn signal. If LDW detects a problem, one or more of If the vehicle is parked in the sun for an the following DIC warning/indicator lights extended period of time, LDW may not will illuminate to indicate that LDW is not operate immediately after the vehicle is...
  • Page 227 Driving and Operating Name Screen Display Description Take this Action Camera blocked The windshield (inside and/or Clean the windshield (inside and/ outside) is dirty and/ or covered or outside). with snow, etc. The camera view is blocked by an Remove the object blocking the object camera view.

  • Page 228: Fuel For Diesel Engines

    Driving and Operating When driving on snow covered roads, The fuel supply pump, injector or other Your vehicle is designed to use either "CAMERA BLOCKED" will be shown in the DIC parts of the fuel system and engine can be Number 1-D or Number 2-D diesel fuel.

  • Page 229: Biodiesel

    Driving and Operating Biodiesel As a renewable fuel, biodiesel provides some At temperatures below 0 °C (32 °F), it is environmental benefits. However, biodiesel recommended to switch to Ultra Low Sulfur Biodiesel, may also be referred to as FAME has unique properties and needs to be Diesel fuel with no biodiesel content, or to blended (Fatty-acid methyl ester) fuel is a handled differently than diesel fuel.

  • Page 230: Cold Weather Operation

    Driving and Operating Biodiesel Blends purchase biodiesel blends from a fuel supplier or fueling station which sells Use biodiesel blends that meet the ASTM BQ-9000 certified biodiesel. See specification D6751. www.bq-9000.org for a list of certified Retail pumps dispensing blends containing marketers.

  • Page 231: Water In Fuel

    Driving and Operating Do not use home heating oil or gasoline in authorized dealer for advice on using Warning (Continued) your diesel engine; either may cause engine biocides in your area and for damage. recommendations on which biocides you coming from the water separator drain should use.

  • Page 232: Running Out Of Fuel

    Driving and Operating Running Out of Fuel Caution (Continued) filter). Continuing to drive with the light When the Fuel Tank is Empty remaining on could damage the fuel injection system. If this happens, have the vehicle checked and serviced by the nearest dealer.

  • Page 233: Filling The Tank

    Driving and Operating 2. Select the correct fuel (See "Diesel Fuel Before Starting the Engine 5. Continue to operate the pump for 50 Requirement and Fuel System"). Follow times. any posted safety rules. Stand to the 6. Start the engine. side, never above or opposite the filler 7.
  • Page 234 Driving and Operating Before opening the fuel tank filler cap, In the case of Type A, grip the tab of the Warning (Continued) touch a metallic object to discharge static fuel tank filler cap when turning the cap to electricity from your body. open or close.

  • Page 235: Conversions And Add-Ons

    Driving and Operating Do not install any unauthorized radio set, Warning or any radio set or antenna that does not comply with relevant standards. Noise from Fuel may be under pressure. Be sure to the radio set could cause electromagnetic slowly open the fuel tank filler cap.
  • Page 236 Driving and Operating When Operating the PTO The optional PTO main switch and PTO engine speed control switch can be used to For operation of special equipment, see the increase the engine idle r/min without manufacturer s instructions. additional programming. Pressing the PTO Installations, or alterations to the original main switch once will activate the PTO equipment vehicle or chassis, as...

  • Page 237: Vehicle Care

    Vehicle Care Vehicle Care Rear Axle (Gear Oil Viscosity) ..263 Wheels and Tires Rear Axle (Oil Level Check) ... . 263 Wheels and Tires .

  • Page 238: General Information

    Vehicle Care General Information Be sure to ask your authorized dealer about Warning (Continued) the accessories. Your authorized dealer has trained any questions about carrying out some Vehicle Checks technicians and genuine parts to service service, have the work done by a skilled your vehicle properly.
  • Page 239 Vehicle Care When working on the fuel line or fuel filter, Do not leave the removed parts or tools in Warning (Continued) remove the fuel tank filler cap. The fuel the engine compartment. They could system is under pressure and the fuel will damage the equipment if caught in the belts and the proper tools and equipment for overspill unless the pressure is relieved,...

  • Page 240: Cab Tilting

    Vehicle Care Cab Tilting Caution Before Tilting the Cab (Single Cab Model) If cargo items shift when tilting the cab, they may damage the vehicle s Warning instrument panel, windshield, or seating surfaces. Make sure all cargo is secured To help avoid personal injury and before tilting the cab.
  • Page 241 Vehicle Care 4. Raise the cab fully and be sure the cab Lowering the Cab 2. Remove the safety lock pin (6) from the support (5) is locked by the support lock cab support and place it in the 1. Have all personnel stand clear of the cab. lever (7).

  • Page 242: Engine Compartment Overview

    Vehicle Care 6. Place the engine control switch in the ON position and make sure that the cab tilt warning light is not displayed. See Cab Tilt Warning Light 0 61. Warning To help avoid personal injury or death, be sure the tilt cab is securely locked in the lowered position before operating the vehicle.

  • Page 243: Engine Cover

    Vehicle Care Engine Cover Engine Inspection Sub Cover (Crew Cab Engine Coolant Reserve Tank Inspection Cover Model) (Crew Cab Model) Engine Inspection Cover (Crew Cab Model) To gain access to the engine compartment, To gain access to the engine coolant reserve To gain access to the engine, release the pull the lock lever (red) (1) on the driver s tank, remove the inspection cover located...
  • Page 244 Vehicle Care The engine oil performs the following Access to the Engine Checking the Engine Oil Level important functions: Single Cab Model It prevents engine parts from Access to the engine oil dipstick is located becoming worn. on the engine left side after tilting the cab. It cools engine parts.
  • Page 245 Vehicle Care according to the following instructions. Park Adding the Engine Oil the vehicle on a level surface and check the engine oil level before starting or at least 30 minutes after turning off the engine. 2. Reinsert the oil dipstick fully and then gently remove it.
  • Page 246 Vehicle Care Choosing the Right Quality Oil A logo (symbol) is used on most oil Caution (Continued) containers to help you select the oil you If you do not use the oil intended for a Do not leave flammable items, such as should use.
  • Page 247 Vehicle Care Your engine was filled with a high-quality Engine Oil and Gear Oil Viscosity Charts engine oil when it was built. You do not Select appropriate engine oil in accordance have to change this oil before the first with the table below. It is also important to recommended change interval.

  • Page 248: Automatic Transmission Fluid

    Vehicle Care After adding oil, wait for at least 5 minutes before starting the engine. Be sure to reinstall the dipstick. Discarded Parts, Oils and Other Liquids When changing oils, filters, engine coolant or other liquids, be sure to have a container ready in advance for their disposal.
  • Page 249 Vehicle Care Both quality and quantity of fluid are Checking the Automatic Transmission Oil important factors that have a significant level influence on the performance and durability This operation could be difficult and you of the automatic transmission. Be sure to may choose to have this done at your use only the dealer recommended fluid for dealer.

  • Page 250: Engine Air Cleaner/Filter

    Vehicle Care 70 - 80 °C (158 - 176 °F). During the 5. Reinsert the dipstick into position, pull 7. Insert the dipstick securely into position. winter when temperatures are low, out the dipstick slowly, and check adjust the amount of driving time whether the fluid level is within the H Warning according to the actual conditions.

  • Page 251: Engine Coolant

    Vehicle Care Air Cleaner Indicator Light Warning (Continued) Warning When the air cleaner indicator light comes time may result in a fire and the Check, replenish or change the engine on, check the air cleaner element. If the air possibility of personal injury and/or coolant only after the engine has cleaner element is clogged, replace the air severe vehicle damage.
  • Page 252 Vehicle Care engine or vehicle is used at 30 °C ( 22 °F) coolant temperature gauge will warn of Warning (Continued) or below, coolant concentration of 55% is overheating, and they do not provide recommended. proper protection against corrosion. If the engine coolant gets on your skin, rinse it off using a soap with a large It is the owner s responsibility to: Engine Coolant Quantity...
  • Page 253 Vehicle Care higher, overheating is likely to occur, while if it is 30% or lower, anti-corrosion function is not provided sufficiently. Using coolant at any coolant concentration other than that specified may reduce anti-freezing performance, and engine coolant may freeze. If the engine coolant decreases rapidly, stop the vehicle in a safe place and contact your dealer for advice and repair.
  • Page 254 Vehicle Care Using the vehicle when there are leaks can lead to engine seizure. Adding Engine Coolant Crew Cab Model 1. When the engine is cool, remove the radiator cap (1). When the engine coolant level in the engine Turn the cap slowly to the left until coolant reserve tank is below the MIN line, it reaches a stop .

  • Page 255: Engine Overheating

    Vehicle Care 3. Run the engine until the engine coolant coolant outlet on the engine block. The If engine power drops and the needle on the temperature rises to normal level, and same thermostats are used in both winter engine coolant temperature gauge goes up idle the engine for 10 minutes.
  • Page 256 Vehicle Care turn on the hazard warning flasher and then Warning (Continued) turn off the engine immediately and safely exit the vehicle. and steam can be blown out under pressure if either cap is taken off If Steam Is Not Coming from the Engine too soon.
  • Page 257 Vehicle Care Check the radiator hoses and temperature gauge does not drop inside 4. If no steam or engine coolant can be connections, heater hoses and into the safety zone, turn the engine off seen or heard from the engine connections, radiator, water pump, and have your vehicle serviced at the compartment:...

  • Page 258: Power Steering Fluid

    Vehicle Care Once the engine coolant temperature gauge Checking the Power Steering Fluid Level Warning no longer signals an overheat condition, you can resume driving at a reduced speed. Before adding fluid, clean the area around Return to normal driving after about the cap and pour fluid from a clean jug 10 minutes if the gauge pointer does not or filler.

  • Page 259: Brakes

    Vehicle Care Keep tires properly inflated. Improperly Use a high quality premixed solvent 1. The windshield washer fluid tank (1) is inflated tires can reduce the efficiency of available at most dealers or service stations. located under the instrument panel on the brakes.
  • Page 260 Vehicle Care hydraulic brake assist device is not a device Free play (measured at the tip of pedal) Clearance between the brake pedal and for enabling unsafe driving and stopping the brake pedal bracket with a pressure of 5 - 10 mm (0.20 - 0.39 in) practices.

  • Page 261: Brake Fluid

    Vehicle Care matter. If cleaning alone does not Brake Fluid Warning eliminate the squeaking sound, have your Checking the Brake Fluid Level vehicle inspected at the nearest dealer. Do not drive with brake pads worn out beyond the limit. Excessively worn brake Brake Hoses and Pipes pads and shoe linings may cause Inspection...

  • Page 262: Battery - North America

    Vehicle Care Tighten the cap securely after the fluid has Battery - North America Danger (Continued) been added. Working Near Battery from battery explosion, battery fluid or When adding brake fluid to the tank, take electrical (short circuit) burns. You and care to prevent dirt and water from entering others could be seriously injured or killed.

  • Page 263: Fuel Filter

    Vehicle Care For full power needs at replacement time, a Fuel Filter battery with the same specifications, as Change the engine mounted fuel filter in shown on the original battery's label, is accordance with the Maintenance Schedule recommended. or when the "Change Fuel Filter" indicator light (amber) comes on.

  • Page 264: Rear Axle (Gear Oil Viscosity)

    Vehicle Care Rear Axle (Oil Level Check) Rear Axle (Gear Oil Viscosity) Rear Axle Differential Gear Oil Gear Oil Viscosity Chart Select appropriate gear oil in accordance with the table below. It is important to select the The rear axle differential gear oil level must viscosity appropriate for the temperature at which your vehicle operates.

  • Page 265: Noise Control System

    Vehicle Care Checking the Oil Level 2. Check that the oil level (1) is General Motors s control, caused noise 0 mm to 10 mm (0 to 0.4 in) below the emissions to exceed Federal standards, are bottom edge of the oil level plug covered by this warranty for the life of the hole (2).

  • Page 266: Automatic Transmission Shift Lock Control Function Check

    Vehicle Care the purpose of noise control prior to its Exhaust: sale or delivery to the ultimate purchaser Removal of the muffler and/or resonator. or while it is in use; or Removal of the exhaust pipes and exhaust 2. The use of the vehicle after such device pipe clamps.

  • Page 267: Wiper Blade Replacement

    Vehicle Care 3. Remove the selector lever cover by Caution (Continued) removing the four screws and lifting covered by the vehicle warranty. Do not it up. allow the wiper arm to touch the windshield. Removal 3. With the blade and arm almost perpendicular, remove the blade from the arm.
  • Page 268 Vehicle Care 1. Insert the blade while holding it almost Replacement of Wiper Rubber Insert Installation perpendicular to the arm. Removal 1. Insert a new wiper rubber insert into the 2. With the blade and arm oriented in the wiper blade. 1.

  • Page 269: Headlamp Aiming

    Vehicle Care 2. Continue pushing in the wiper rubber 2. Two screws should be turned in the Turn Signals insert until the wiper blade's hook same direction at the same time to The flasher unit activates both the turn engages with the hole in it, and then adjust aiming.
  • Page 270 Vehicle Care When one bulb of a pair of lamps, such as a headlamp blows out, the other bulb is approaching the end of its useful life. We recommend that both be changed at the same time. For the lamps (lighting equipment) such as headlamps, inside of the lens can mist up momentarily when driving in the rain or during the car wash.
  • Page 271 Vehicle Care Bulb Wattage Position Lights Bulb Wattage (12V) Qty. Front Headlight Highbeam/Lowbeam Front Turn Signal Lamp 21W (Amber) Parking Lamp Cornering Lamp Side Turn Signal Lamp 5W (Amber) Sidemarker Lamp 5W (Amber) Rear Taillamp and Stoplamp 8/27W Turn Signal Lamp Back-Up Lamp License Plate Lamp 7.5W...

  • Page 272: Headlamps And Front Turn Signal

    Vehicle Care Contact your dealer when replacing lights 1. Open the front door. Use a phillips head that are not listed here. screwdriver to remove the two screws between the door and the cab. Headlamps and Front Turn Signal Replacing the Headlamps and Parking Lamps If replacement is necessary, see your dealer.

  • Page 273: Roofmarker Lamps

    Vehicle Care 4. Disconnect the connector (1) for the turn Roofmarker Lamps Sidemarker Lamps (Including Turn signal lamp from the socket (2) and then Signal and Cornering Lamps) remove the socket. Do not replace a bulb with other than the specified wattage.
  • Page 274 Vehicle Care 2. Slide the cornering lamp (3) and the side 3. When the clip (1) has been removed, pull 5. Pull the bulb out from the socket and turn signal lamp forward relative to the the lamp out while sliding it out toward replace it with a new one.

  • Page 275: Taillamps, Turn Signal, Stoplamps, And Back-Up Lamps

    Vehicle Care Taillamps, Turn Signal, Stoplamps, and Back-Up Lamps B. Insert the clip on the back of the rear D. Open the front door, tighten the nut part of the light into the door panel. from the inside of the door, and install the rubber cap.

  • Page 276: License Plate Lamp

    Vehicle Care License Plate Lamp Interior Lamps Replacing the Fuses and Relays Your vehicle is equipped with fuses and fusible links to protect your electrical wiring and equipment in case of electrical overload. When the lights do not come on or flash, or the equipment in the electrical system does not operate, check to see if a fuse has blown.
  • Page 277 Vehicle Care The Location of Fuses and Relays Replacing Fuses 1. Before replacing fuses, firmly apply the parking brake, move the selector lever to the P (Park) position, and turn the engine control switch to the LOCK position. 2. The fuse puller is stored in the fuse box inside the cab.
  • Page 278 Vehicle Care Replacing Relays Warning Before replacing the relays, contact the Always use fuses specified for the vehicle. nearest dealer. Using fuses with a rating other than that The vehicle may not be equipped with all of specified, or using wire or tin foil, etc., the fuses, relays, and features shown.
  • Page 279 Vehicle Care Fuse locations: Fuse and Relay Location Cab Interior Description Rating RR P / WINDOW ROOM LAMP, AUDIO DOOR LOCK TRAILER BRAKE P/ WINDOW WIPER H / LAMP LO (LH) LAMPS (BATT) H / LAMP LO (RH) BRAKE LAMPS STARTER H / LAMP HI (LH) H / LAMP HI (RH)
  • Page 280 Vehicle Care Description Rating Description Rating CIGAR METER ACCESSORIES SOCKET ECU (BATT) POWER SOURCE SPARE MIRROR AUDIO, ACC HORN TURN, HAZARD TAIL LAMPS ILLUMINATIONS CORNERING LAMPS AIR CONDITIONER Spare Spare Spare Spare BACK UP LIGHT BACK UP LIGHT (SERVICE) AUDIO REVERSE MUTE 10A...
  • Page 281 Vehicle Care Relay locations: Description BRAKE LAMP DAYTIME RUNNING LAMP KEY ON PARKING/NEUTRAL WIPER MAIN HORN WIPER HI LO TRAILER BRAKE POWER WINDOW RR BACK UP LAMP POWER WINDOW HEAD LAMP LO CORNERING LAMP HEAD LAMP HI TAIL LAMP Relay Location CIGAR LIGHTER DAYTIME RUNNING LAMP POWER ACC...
  • Page 282 Vehicle Care Fuse and Relay Location Cab Exterior Description BLOWER MOTOR WIPER WASHER HEAD LAMP WASHER Fuse and Relay Location Relay Locations (1): Description Description CONDENSOR FAN STARTER RR DOME LIGHT ECM MAIN SCR HEATER VALVE NOX&DEF SENSOR A/C COMPRESSOR TAIL LIGHT...
  • Page 283 Vehicle Care Description MARKER LIGHT EBS STOP FUEL HEATER Fuse Locations (2): Description Rating MARKER LIGHT TAIL MAIN ECM MAIN PM SENSOR RR DOME LIGHT Description Rating Description Rating CONDENSER FAN TAIL LAMP SPARE Fuse Locations (1):...
  • Page 284 Vehicle Care When Slow-blow Fuses Blow Out Inspection Warning Always use fuses specified by the dealer when replacing the slow-blow fuse. Using fuses with a rating other than that specified, or using wire or tin foil, etc., could result in fire or damage. If the new fuses blow right away and the cause is unknown, contact your dealer.

  • Page 285: Wheels And Tires

    Vehicle Care Wheels and Tires Tire Inflation The efficiency of the vehicle will be upset if air pressure in the tires are not equal. The operating load and cold inflation Balanced inflation results when the tires on Warning pressure on the rim and wheel must not the same axle carry the same air pressure.
  • Page 286 Vehicle Care overheat, which may result in property Wheel and Tire Balancing for a wedge of water to build up between damage and/or personal injury (see previous the tire and road surface. This is known as Proper tire balancing provides the best WARNING).
  • Page 287 Vehicle Care When replacing tires, you should use the Warning (Continued) same size, load range and construction type (bias or radial) as the original tires on your Consult your dealer before replacing vehicle. Use of any other size or type tire wheels.
  • Page 288 Vehicle Care Recommended replacement tire for Greenhouse Gas (GHG) emissions Tire size Tire maker Tire name Rolling resistance BRIDGESTONE CORPORATION M779AZ LRRA LT215/85R16E THE YOKOHAMA RUBBER CO., LTD. TY213B LRRA BRIDGESTONE CORPORATION M895Z LRRA 225/70R19.5F SUMITOMO RUBBER INDUSTRIES, LTD. (DUNLOP) SP688 LRRA If the original equipment tires are low...
  • Page 289 Vehicle Care Checking Tires Use an appropriate tire air pressure gauge when measuring the air pressure of a tire. Air Pressure Tire air pressure should be measured when the tire is cold, or before the vehicle is driven. (After driving, tire air pressure increases by about 10%.) As the tire air pressure varies depending on the vehicle model and tire size, refer to the...
  • Page 290 Vehicle Care Tire size Tire air pressure kPa (psi) kg (lb.) Front Rear Front Rear 6 577 LT215/85R16E LT215/85R16E 550 (80) 550 (80) (14,500) 7 258 225/70R19.5F 225/70R19.5F 590 (85) 590 (85) (16,000) 8 142 225/70R19.5F 225/70R19.5F 620 (90) 620 (90) (17,950) 8 845 225/70R19.5F...
  • Page 291 Vehicle Care It is not easy to visually identify an Check the tread and sidewall surfaces of under-inflated dual-wheel tire or low aspect each tire for cracks or other damage. ratio tire (aspect ratio at 70%). Always use Especially check the tread for nails or other an appropriate tire air pressure gauge to metal pieces embedded in grooves and also check the air pressure of any tire.
  • Page 292 Vehicle Care 1. Standard tire Danger (Continued) Warning 2. Low aspect ratio tire Tires with excessively shallow tread To help avoid personal injury and Low aspect ratio tires for truck applications grooves will increase the chance of property damage if a wheel must be (aspect ratio at 70%) have an air volume skidding and, when driving at high changed, seek expert tire services if you...
  • Page 293 Vehicle Care Wheel Nut Torque Danger (Continued) Danger (Continued) Never add air to your tires unless an Warning raised clear of the ground. Do not accurate pressure gauge is also used. start the engine with any rear wheel Never use oil or grease on studs or nuts. When putting air in a tire on the in contact with the ground.
  • Page 294 Vehicle Care In addition, nut tightness on all wheels 1. Finger-tighten the nuts. 3. If a wheel stud and nut has been should be set with a torque wrench every replaced, stake the stud and nut. 10 400 km (6,500 mi). Warning Tightening torque To help reduce the risk of losing vehicle...

  • Page 295: Tire Pressure

    Vehicle Care Tire Pressure Tire Load and Inflation Table Tire Load and Inflation Table TIRES FOR VEHICLES IN HIGHWAY SERVICE TIRE LOAD LIMITS AT VARIOUS COLD INFLATION PRESSURES Tire Size Designation Cold Inflation Pressure (psi) LT215/85R16E Dual (lbs) 2470 Single 2680 225/70R19.5F Dual...
  • Page 296 Vehicle Care The difference in diameter of the tires for a Use the following methods to check loose Warning (Continued) dual-tire wheel should be within the limit wheel nuts. The tightening torque of the specified in the table below. If the limit is wheel nuts may decrease after a tire change exchange tires between the front and exceeded, the tires wear more rapidly than...
  • Page 297 Vehicle Care Turn the wheel nuts in the tightening Warning direction to the specified torque. If you find any abnormal conditions with Retightening of Nuts on Left Rear the wheel nuts such as frequent Dual-Tire Wheel loosening of retightened nuts, have your Dual Tire vehicle checked or serviced at the nearest dealer as soon as possible.

  • Page 298: Tire Chains

    Vehicle Care Tire Chains If a Tire Goes Flat Warning Selecting Tire Chains When the tire goes flat while driving, ease Refer to the instructions supplied with off the accelerator pedal, avoid hard braking, the chains. Chain size is determined by tire size. Use hold on to the steering wheel firmly, and the correct tire chain size when mounting Do not drive with a broken chain.
  • Page 299 Vehicle Care Danger (Continued) Danger (Continued) Warning WARNING: Battery posts, terminals and continue washing for at least 5 minutes. burns. Therefore, to reduce the risk of related accessories can expose you to Following this, you should seek medical personal injury when working near a chemicals including lead and lead assistance.
  • Page 300 Vehicle Care 1. Use a vehicle that has a charged battery Danger (Continued) Warning (Continued) with the same voltage. Make sure that the other vehicle also has a 12-volt When disconnecting the cables from the Under no circumstances should the starting system, and that it is the terminals, start with the negative battery's positive and negative terminals...
  • Page 301 Vehicle Care 4. Unlatch the latches (1) and remove the battery cover (2) and connect the jumper cables in the numbered sequence in the drawing below. Make sure the cable clamps do not touch any other metal parts. Make sure the cables are not on or near pulleys, fans or other parts that will move when the engine is started.

  • Page 302: Towing The Vehicle Transporting A Disabled Vehicle

    Vehicle Care 7. If the engine in the disabled vehicle Front End Towing (Front Wheels Off Ground) starts, remove the jumper cables in the To prepare a disabled vehicle for front end reverse sequence as they were towing with front wheels raised off the connected.
  • Page 303 Vehicle Care When towing, disconnect the driveshaft at beyond the front axle gross axle weight the rear axle to ensure the transmission is rating (GAWR) as indicated on the vehicle's not damaged. VIN and weight rating plate. The rear end of the driveshaft must be Special Towing Instructions disconnected and safely secured if the 1.

  • Page 304: Appearance Care

    Vehicle Care Appearance Care this material may react chemically with 4. After washing away all remaining paint, resulting in staining, discoloration, detergent, use a shammy or other clean rusting or corrosion of components. Also, cloth to fully remove all moisture and Exterior Care the material may become trapped within water droplets...
  • Page 305 Vehicle Care electrical system. Ensure that mirrors and plastic components. Do not apply water to Warning (Continued) the antenna are retracted before washing the tail end of the exhaust pipe. Failure to the vehicle. observe this precaution can cause exhaust Overexposure to some vapors may result sensors to malfunction or fail.
  • Page 306 Vehicle Care Polishing and Waxing Protecting Exterior Bright Metal Parts with the windshield, staining or discoloration may result. It must be immediately Bright metal parts should be cleaned Periodic polishing and waxing is cleaned away. regularly to keep their luster. Washing with recommended to remove built-up residue water is all that is usually needed.
  • Page 307 Vehicle Care External Diesel Engine Cleaning (diesel). This can also cause corrosion of these cores. Wash the radiator core with tap The engine does not need periodic cleaning, water every 24 months. nor is it recommended. Make sure to turn the engine off and If you insist on cleaning the engine, clean it remove the key from the engine control only when it is cold, never when it is warm...

  • Page 308: Interior Care

    Vehicle Care When cleaning the radiator core (1) and Sheet Metal Damage Larger areas of finish damage can be charge air cooler core (2) , do not crush or corrected in your dealer's body and If your vehicle is damaged and requires damage the fins (3).
  • Page 309 Vehicle Care The interior of the vehicle must never be Warning (Continued) Warning cleaned using acidic or alkaline solvents, or petroleum ether, gasoline, and other Water should never be sprayed directly Follow the manufacturer's advice organic solvents. Failure to observe this into the interior of the cab when whenever cleaning agents or other precaution can result in discoloration and...
  • Page 310 Vehicle Care With the use of modern trim materials, it is General Cleaning of Soiled or Water Spot Cleaning Fabric Type Trim with very important that you use proper cleaning Spotted Fabric Type Trim with Foam Solvent Type Cleaner techniques and cleaners. Failing to do this Type Cleaner Before trying to remove a spot or stain from on the first cleaning may result in water...
  • Page 311 Vehicle Care If a ring forms, immediately repeat the Non-Greasy Stains Includes catsup, coffee Cleaning Vinyl Trim cleaning operation over a slightly larger (black), egg, fruit, fruit juice, milk, soft Ordinary soilage can be removed from vinyl area with emphasis on feathering towards drinks, wine, vomit, and blood.
  • Page 312 Vehicle Care Glass Surfaces Glass surfaces should be cleaned on a regular basis. Use of glass cleaner or a liquid household glass cleaner will remove normal tobacco smoke and dust films sometimes caused by ingredients used in vinyls and interior plastics. Caution When cleaning the inside of the windshield, cover the camera with a...

  • Page 313: Service And Maintenance

    Service and Maintenance Service and Maintenance Maintenance Schedule To drive your vehicle safely and at minimum cost, it is essential to have your vehicle regularly inspected and serviced at your Caution Maintenance Schedule dealer as per the specified maintenance Maintenance Schedule ....312 Damage caused by improper maintenance schedule.
  • Page 314 Service and Maintenance On reasonable road surfaces within legal If you have any questions on how to keep Severe Driving Conditions operating limits. your truck or chassis in good condition, see A vehicle operated under severe conditions your authorized dealer, the place many On a daily basis, as a general rule, for at (see list below) requires more frequent truck owners choose to have their...
  • Page 315 Service and Maintenance Preventive Maintenance If vehicle application, operation and Maintenance Schedule Table preventive maintenance schedules and As any mechanical device operates, a certain Letters Used to Indicate Maintenance Service procedures are followed and properly carried amount of wear occurs. The amount of wear Types out, the life of the vehicle will be greatly depends on certain variables...
  • Page 316 Service and Maintenance Service intervals months or kilometers (miles) whichever Service Interval occurs first (1) Engine noise check Valve lash or every 12 months or every 12 months Engine oil and oil filter (2) or every 300 hours or every 12 months Oil catch cup or every 300 hours Fuel filter...
  • Page 317 Service and Maintenance Service intervals months or kilometers (miles) whichever Service Interval occurs first (1) DPF (clean filter) or every 3,000 hours DPF (pressure difference sensor 0 or every 3,000 hours point adjustment) Every 160 000 km (100,000 miles): I DPF (pressure difference sensor hose) or every 3,000 hours: I Every 400 000 km (250,000 miles): R...
  • Page 318 Service and Maintenance Service intervals months or kilometers (miles) whichever Service Interval occurs first (1) Steering wheel free play (4) or every 24 months Steering gear box torque or every 12 months Drive shaft flange torque or every 12 months Drive shaft lubrication or every 12 months Leaf spring U-bolt torque...
  • Page 319 Service and Maintenance Remarks Explanation of Complete Vehicle Unusual operating conditions will require more frequent vehicle maintenance, as Maintenance Schedule (1) In case this column is blank, follow specified in the following section. kilometers (miles). The following is a brief explanation of each 1.
  • Page 320 Service and Maintenance idling for long periods, (c) driving 6 km Service Interval Maintenance procedure (4 miles) or less in freezing weather, Engine Inspect sound absorption materials for tears, or other short trips in cold weather, where Every 16 000 km (10,000 miles) broken out sections or attachment.
  • Page 321 Service and Maintenance 5. Fuel Filter : Replace the fuel filter every 10. Rotate Tires : To equalize wear, rotate for open seams, holes, loose connections, 32 000 km (20,000 miles) or more tires and adjust tire pressures every or other conditions which could cause heat frequently if clogged or replace when the 16 000 km (10,000 miles).
  • Page 322 Service and Maintenance 18. Brake Pads for Wear : Check disc brake 21. Brake Line and Hoses : Check lines and 26. Power Steering Oil Hoses : Replace pads for wear or cracks every 16 000 km hoses for proper hook-up, binding, leaks, power steering oil hoses every 24 months or (10,000 miles).
  • Page 323 Service and Maintenance 30. Driveshaft Lubrication : Lubricate the (5,000 miles) and then every 16 000 km When the indicator light (amber) comes on, grease fitting on the center bearing, as well (10,000 miles). Note that there are left and have the vehicle inspected/serviced at the as each universal joint and spline coupling right hand threads.
  • Page 324 Service and Maintenance buckle up the seat belt. The passengers are 3. Check that the engine is running at a 1. Components that showed abnormalities also required to buckle up the seat belts. speed within the standard idle speed during the previous operation Adjust the positions of the steering wheel range.
  • Page 325 Service and Maintenance 4. Checks performed during a walk around 7. Checks performed while driving the Choose Your Footwear Suitable for Driving the vehicle vehicle Warning Illumination, flashing, contamination, Brake effectiveness damage and obstruction of lights Engine abnormal noises Choose footwear that ensures proper Contamination, damage ad operation of pedals when driving the Keep the Floor Around the Driver Seat Clean...
  • Page 326 Service and Maintenance Lubrication One of the most important items of good vehicle care is the lubrication of all necessary points with the Right Lubricant, at the Right Time and in the Right Way. It is the owner's responsibility to maintain proper lubrication practices as recommended in the following pages.
  • Page 327 Service and Maintenance Driveshaft universal joint (Two-piece shaft) Single-piece driveshaft: 2 points; Two-piece Center bearing (4500/5500) driveshaft: 3 points Each driveshaft universal joint must be greased heavily until grease oozes at the 4 King pins (left and right) needle bearing oil seal locations. After greasing, wipe off excess grease.
  • Page 328 Service and Maintenance Lubrication Chart...
  • Page 329 Service and Maintenance Additional Maintenance Before checking item (B) below, be sure to balancing is needed. Check tire pressure have enough room around the vehicle. Then when the tires are "cold," at least monthly, and Care firmly apply both the parking brake see and whenever the vehicle is serviced.
  • Page 330 Service and Maintenance and/or repaired at once. (Refer to "Engine N: Lamps : Check panel lighting, warning S: Underbody : Corrosive materials used for Exhaust Emissions Caution (Carbon lamps, indicator lamps and interior lamps. ice removal, snow removal and dust control Monoxide)"...
  • Page 331 Service and Maintenance Recommended Fluids, Lubricants, and Parts Recommended Fluids and Lubricants Fluids and lubricants identified below by name, part number, or specification can be obtained from your dealer. Usage Fluid/Lubricant Automatic Transmission Automatic Transmission Fluid (GM Part No. 19354076). Battery Terminals Petroleum Jelly (outer surfaces) Brake Fluid...
  • Page 332 Service and Maintenance Usage Fluid/Lubricant Engine Oil Engine oils with the letters CK-4 are required for your vehicle. The CK-4 designation can appear either alone or in combination with other American Petroleum Institute (API) designations, such as API CK-4/SL. These letters show API levels of quality. To determine the preferred viscosity for your vehicle's diesel engine, see Engine Oil 0 242.
  • Page 333 Service and Maintenance Maintenance Replacement Parts Replacement Parts Please contact your dealer for genuine GM parts. Warning If part replacement is necessary, the part must be replaced with one of the same part number or with an equivalent part. Use of a replacement part of lesser quality may result in personal injury or damage to the vehicle.
  • Page 334 Service and Maintenance 5.2L Diesel Part GM Part Number Engine Air Cleaner 97780479 Engine Oil Filter 98298404 Fuel Filter: Engine Side 98147525 Fuel Filter: Chassis Side 98037481 Replacement Fasteners Warning During vehicle maintenance, any fasteners This vehicle is primarily dimensioned in used to replace older ones must have the the metric system.

  • Page 335: Technical Data

    Technical Data Technical Data Vehicle Identification VIN and Weight Rating Plate Vehicle Identification Vehicle Identification Number (VIN) Vehicle Identification Number (VIN) . . . 334 The VIN and engine number are necessary Vehicle Data for registering your vehicle. They are also Capacities and Specifications .
  • Page 336 Technical Data The "VIN, Weight Rating, and Greenhouse Gas (GHG) Emissions Plate" shows the manufacturer's gross vehicle weight rating (GVWR), the front and rear gross axle weight ratings (GAWRs), as well as the VIN and emissions information for your vehicle. This plate is located on the left side rear pillar panel below the striker (single cab) or on the left center pillar panel beside the...
  • Page 337 Technical Data Section Description World Manufacturer Identifier (WMI) JAL: ISUZU GVWR and Brake System C: 14,001-16,000 lbs. hydraulic brake system E: 16,001-19,500 lbs. hydraulic brake system Series Code 4: 4500HD/4500XD 5: 5500HD/5500XD Cab Type Code W: Steel tilt single cab, 71 inch bumper to back of cab (BBC) J: Non-tilt crew cab, 110 inch bumper to back of cab (BBC) Chassis Type Code 1: 4 x 2...
  • Page 338 Technical Data Section Description Plant Code 7: Fujisawa Model Code 0: 4500HD 3: 5500XD 9: 5500HD K: 4500XD Sequence Numbers Interpretation of the VIN may differ The engine number is stamped on the right The ID plate at the lower part of the depending on the vehicle.
  • Page 339 Technical Data Option Codes Component 4HK1 Transmission: Automatic transmission A465ID model Rear Axle: Heavy-duty 320mm Rear Axle: Heavy-duty 292mm There are more option codes than those indicated above. Depending on the vehicle, an option code may not be shown. For detailed specifications of your vehicle, see your dealer.
  • Page 340 Technical Data Vehicle Data Capacities and Specifications These specifications are given here for information only. Before using them, see the Cautions and other instructions throughout this manual the index may help you locate such items. For more information, see the Service Manual covering the chassis or body part in question. Your dealer may also be able to help.
  • Page 341 Technical Data Idling speed 625 675 r/min Fan belt tension New belt: 5 7 mm (0.20 0.28 in)/184 206 Hz When used: 8 9 mm (0.31 0.35 in)/158 170 Hz Oil filter Cartridge (spin on) type Engine oil capacity When changing oil and filter: 11.0 L (11.6 qt) When changing oil only: 9.5 L (10.0 qt) Engine coolant capacity 19.6 L (20.7 qt)
  • Page 342 Technical Data Service Specifications Weights Axle weight rating : Front 4500HD: 2431 kg (5,360 lb) 4500XD: 3007 kg (6,630 lb) 5500HD: 3098 kg (6,830 lb) 5500XD: 3300 kg (7,275 lb) Engine Oil Engine oil capacity When changing oil and filter: 11.0 L (11.6 qt) When changing oil only: 9.5 L (10.0 qt) Engine Cooling System Capacity...
  • Page 343 Technical Data Fuel Fuel tank capacity 113 L (30.0 gal) Diesel Exhaust Fluid (DEF) DEF tank capacity 16.0 L (4.23 gal) Steering Steering wheel free play 10 50 mm (0.39 1.97 in) Power steering fluid capacity 1.5 L (1.6 qt) Wheel Wheel alignment 2 to 2 mm ( 0.08 to 0.08 in)
  • Page 344 Technical Data Disc Brakes Model 4500HD 4500XD/5500HD/5500XD Brake size (Diameter x Thickness) 293 x 40 mm ( 11.54 x 1.57 in) Front; 363 x 42 mm ( 14.29 x 1.65 in) Rear; 348 x 42 mm ( 13.70 x 1.65 in) Rotor thickness 40.0 mm (1.575 in) 42.0 mm (1.654 in)
  • Page 345 Technical Data Clearance between the brake pedal and the brake pedal bracket with a pressure of 490 (50 kgf/110 lb ft) applied to the brake pedal 35 mm (1.38 in) or more I4500HD/4500XD models Clearance between the brake pedal and the brake pedal bracket with a pressure of 294 (30 kgf/66 lb ft) applied to the brake pedal 35 mm (1.38 in) or more I5500HD/5500XD models...
  • Page 346 Technical Data Fastener Torques Intake Manifold Nut and Bolts (17 lb ft) Exhaust Manifold Nut and Bolts (25 lb ft) Injector Flange Nut 44.1 (33 lb ft) Steering Gear Box Fixing Nuts (76 lb ft) and Bolts Drive Flange Nuts (76 lb ft) Leaf Spring U-Bolt Nuts Model...
  • Page 347 Technical Data Engine Drive Belt Routing Name Fan Belt and Air Conditioning Alternator Compressor Belt If your air conditioning system is See the Maintenance Schedule 0 312. functioning properly, it is not necessary to remove and replace the refrigerant or compressor oil.

  • Page 348: Customer Information

    Your satisfaction and goodwill are important Assistance representative: Customer Assistance Offices ... 347 to your dealer and to Chevrolet. Normally, Your name, address, and daytime phone Customer Assistance for Text Telephone any concerns with the sales transaction or number.

  • Page 349: Customer Assistance For Text Telephone

    Customer Information Need more help? Use the phone numbers or Online Account : Chat with online help representatives. mailing addresses below for additional Visit chevrolet.com and create an account Create a Chevrolet Account (U.S.) at assistance. today. chevrolet.com United States...

  • Page 350: Scheduling Service Appointments

    Customer Information Service is available 24 hours a day, 365 days General Motors North America and Chevrolet Services Not Included in Roadside a year. reserve the right to limit services or Assistance payment to an owner or driver if they...

  • Page 351: Collision Damage Repair

    Customer Information safety related. If it is, please call your Recycled original equipment parts may also Your dealer may have a collision repair dealership, let them know this, and ask for be used for repair. These parts are typically center with GM-trained technicians and instructions.

  • Page 352: Publication Ordering Information

    Customer Information General description of the damage to the Read the lease carefully, as you may be vehicle repaired with Genuine GM parts, other vehicle. charged at the end of the lease for poor even if your insurance coverage does not quality repairs.

  • Page 353: Reporting Safety Defects

    Customer Information Customer literature publications available for with Innovation, Science and Economic If NHTSA receives similar complaints, it purchase include owner s manuals, warranty Development (ISED) Canada's license-exempt may open an investigation, and if it manuals, and portfolios. Portfolios include an RSS(s) / RSP-100 / ICES-GEN.

  • Page 354: Vehicle Data Recording And Privacy

    GM collects information about the use of Call 1-800-862-4389, or write: your vehicle including operational and safety Chevrolet Motor Division related information. We collect this Chevrolet Customer Assistance Center information to provide, evaluate, improve, P.O. Box 33170 and troubleshoot our products and services Detroit, MI 48232-5170 and to develop new products and services.

  • Page 355: Index

    Index Index Audio Players CD ........83 Accessories and Modifications .
  • Page 356 Index Bluetooth Cold Weather Operation ....229 Collision Damage Repair ....350 Audio .
  • Page 357 Index Driving Engine (cont'd) Better Fuel Economy ....115 High Idle System ..... . 143 Damage Repair, Collision .
  • Page 358 Index Fluid (cont'd) Gauges (cont'd) Hooks Power Steering ......257 Warning Lights and Indicators ..50 Shopping Bag .
  • Page 359 Index Lights (cont'd) Lights (cont'd) Battery Warning ......53 Traction Off ......59 Lamps Brake System Warning .
  • Page 360 Index Oil (cont'd) Power (cont'd) Remote Pressure Light ......60 Outlets ....... . . 48 Keyless Entry (RKE) System .
  • Page 361 Index Seat Belts (cont'd) Stoplamps and Back-up Lamps Traction Reminders ......53 Bulb Replacement .
  • Page 362 Index Windows Power ........20 Vehicle Windshield Control .
  • Page 363 • Owner’s Manuals exhaust system. *Do not idle the engine except as necessary. • Warranty Information For more information go to www.P65warnings.ca.gov/diesel. • Connected Services • My Chevrolet Rewards • myChevrolet Mobile App Customer Assistance Roadside Assistance • How-To Videos...

This manual is also suitable for:

4500 xd 20235500 hd 20235500 xd 2023

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