Carrier PGD4 G Series Instruction Manual

14 seer single-packaged air conditioner and gas furnace system with r-410a refrigerant

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PGD4, PGS4 Series G, H Ultra Low NOx: Product Data
PGD4, PGS4 Series G, H Ultra Low NOx
14 SEER Single-Packaged Air
Conditioner and Gas Furnace System with R-410A
Refrigerant
Single Phase 2-5 Nominal Tons (Sizes 24-60)
Three Phase 3-5 Nominal Tons (Sizes 36-60)
Fig. 1 – Unit PGD4, PGS4
Single-Packaged Products with Energy-Saving Features and R-410A
refrigerant.
• 14.0 SEER
• 11.5 EER
• 81.0% AFUE (Single phase and three phase models)
• ECM Blower Motor-Standard
• Direct Spark Ignition
• Low Sound Levels
• Dehumidification Feature

Features/Benefits

One-piece heating and cooling units with low sound levels, easy
installation, low maintenance, and dependable performance.
Easy Installation
Factory-assembled package is a compact, fully self-contained,
combination gas heating/electric cooling unit that is prewired, pre-piped,
and pre-charged for minimum installation expense. These units are
available in a variety of standard and optional heating/ cooling size
combinations with voltage options to meet residential and light
commercial requirements. Units are lightweight and install easily on a
rooftop or at ground level. The high tech composite base eliminates rust
problems associated with ground level applications.
Innovative Unit Base Design
On the inside a high-tech composite material will not rust and
incorporates a sloped drain pan which improves drainage and helps
inhibit mold, algae and bacterial growth. On the outside metal base rails
provide added stability as well as easier handling and rigging.
Convertible Duct Configuration
Unit is designed for use in either downflow or horizontal applications.
Each unit is converted from horizontal to downflow and includes two
horizontal duct covers. Downflow operation is provided in the field to
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
Product Data
allow vertical ductwork connections. The basepan seals on the bottom
openings to ensure a positive seal in the vertical airflow mode.
Efficient operation high-efficiency design offers SEER (Seasonal
Energy Efficiency Ratios) of 14.0, 11.5 EER, and AFUE (Annual Fuel
Utilization Efficiency) ratings up to 81.0%.
Energy-saving, direct spark ignition saves gas by operating only when
the room thermostat calls for heating. Standard units are furnished with
natural gas controls. A low-cost field installed kit for propane
conversion is available for all units.
Ultra Low NOx units meet South Coast Air Quality Management
District (SCAQMD) and San Joaquin Air Pollution Control District
(SJAPCD) are regulating a reduction of 65%, down to no more than
14ng/J of NOx emissions.
Durable, Dependable Components
Turbo-tubular™ heat exchangers are constructed of stainless steel and
aluminized steel for corrosion resistance and optimum heat transfer for
improved efficiency. The tubular design permits hot gases to make
multiple passes across the path of the supply air.
In addition, dimples located on the heat exchanger walls force the hot
gases to stay in close contact with the walls, improving heat transfer.
ECM Blower Motor is standard on all models.
Direct-drive PSC (Permanent Split Capacitor) condenser-fan
motors are designed to help reduce energy consumption and provide for
cooing operation down to 40°F (4.4°C) outdoor temperature.
Motormasterr II low ambient kit is available as a field-installed
accessory.
Thermostat Controls
Time Guard® II anti-short cycle protection circuitry. If a non-corporate
thermostat without anti-short cycle protection is used the Time Guard II
field-installed anti-short cycle kit is recommended.
Refrigerant system is designed to provide dependability. Liquid filter
driers are used to promote clean, unrestricted operation. Each unit leaves
the factory with a full refrigerant charge. Refrigerant service connections
make checking operating pressures easier.
High pressure switch provides added reliability for the compressor.
Low pressure switch (24 and 30 size only) provides added reliability
for the compressor.
Indoor and outdoor coils are computer-designed for optimum heat
transfer and efficiency. The indoor coil is fabricated from copper tube
and aluminum fins and is located inside the unit for protection against
damage. The outdoor coil is internally mounted on the top tier of the
unit.
Low sound ratings ensure a quiet indoor and outdoor environment with
sound ratings as low as 69dBA.
Easy to service cabinets provide easy 3-panel accessibility to
serviceable components during maintenance and installation. The
basepan with integrated drain pan provides easy ground level installation
with mounting pad. A nesting feature ensures a positive basepan to roof
1

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Summary of Contents for Carrier PGD4 G Series

  • Page 1: Features/Benefits

    PGD4, PGS4 Series G, H Ultra Low NOx: Product Data PGD4, PGS4 Series G, H Ultra Low NOx 14 SEER Single-Packaged Air Conditioner and Gas Furnace System with R-410A Refrigerant Single Phase 2-5 Nominal Tons (Sizes 24-60) Three Phase 3-5 Nominal Tons (Sizes 36-60) Product Data allow vertical ductwork connections.
  • Page 2: Table Of Contents

    PGD4, PGS4 Series G, H Ultra Low NOx: Product Data curb seal when the unit is roof mounted. A convenient 3/4-in. (19.05 Cabinets are constructed of heavyduty, phosphated, zinc-coated mm) wide perimeter flange makes frame mounting on a rooftop easy. prepainted steel capable of withstanding 500 hours in salt spray.
  • Page 3: Ahri Capacities

    PGD4, PGS4 Series G, H Ultra Low NOx: Product Data AHRI Capacities Cooling Capacities and Efficiencies † ‡ Unit Size Nominal Tons Standard CFM Cooling Capacity SEER 23000 11.5 14.0 1000 28600 11.5 14.0 1150 34800 11.5 14.0 1350 40000 11.5 14.0 1550...
  • Page 4 PGD4, PGS4 Series G, H Ultra Low NOx: Product Data ECONOMIZER COIL FILTER ECONOMIZER CAULK BOTTOM CORNER OF ECONOMIZER ON EACH SIDE SIDE VIEW FI LTER Vertical Economizer COIL ECONOMIZER BASE FLANGE ON BASE DETAIL FILTER RACK BEND FLANGE AT 90 ° -SCREW TO DIVIDER WITH 1-IN.
  • Page 5: Physical Data

    PGD4, PGS4 Series G, H Ultra Low NOx: Product Data Physical Data Unit Size 24060 30060 36060 42060 42090 48090 60090 NOMINAL CAPACITY (ton) 2-1/2 3-1/2 3-1/2 SHIPPING WEIGHT lb. SHIPPING WEIGHT (kg) COMPRESSOR / QUANTITY Rotary / 1 Scroll / 1 REFRIGERANT (R-410A) Quantity lb.
  • Page 6: Unit Dimensions

    PGD4, PGS4 Series G, H Ultra Low NOx: Product Data Unit Dimensions 24-36 A200169 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 7 PGD4, PGS4 Series G, H Ultra Low NOx: Product Data Unit Dimensions 42-60 A200162 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 8 PGD4, PGS4 Series G, H Ultra Low NOx: Product Data SMALL/COMMON CURB SMALL SUPPLY BASE UNIT LARGE BASE RETURN UNIT UNIT PLACEMENT ON COMMON CURB SMALL OR LARGE BASE UNIT LARGE CURB A180216 Accessory Dimensions B (small / common B (large base) Unit Size Catalog Number base)
  • Page 9 PGD4, PGS4 Series G, H Ultra Low NOx: Product Data Selection Procedure (With Example) DETERMINE COOLING AND HEATING REQUIREMENTS AT SELECT HEATING CAPACITY OF UNIT TO PROVIDE DESIGN CONDITIONS: DESIGN CONDITION REQUIREMENT. Given: In the Heating Capacities and Efficiencies table, note that the single phase unit 036090 will provide 73,000 Btuh with an input of 90,000 Required Cooling Capacity (TC) ........34,000 Btuh Btuh.
  • Page 10: Performance Data

    Performance Data 24 Size Condenser Entering Air Temperatures °F (°C) Evaporator Air 75 (23.9) 85 (29.4) 95 (35) 105 (40.6) 115 (46.1) 125 (51.7) Capacity MBtuh Capacity MBtuh Capacity MBtuh Capacity MBtuh Capacity MBtuh Capacity MBtuh Total Total Total Total Total Total Sens‡...
  • Page 11 Performance Data 30 Size Condenser Entering Air Tempeatures °F (°C) Evaporator Air 75 (23.9) 85 (29.4) 95 (35) 105 (40.6) 115 (46.1) Capacity MBtuh Capacity MBtuh Capacity MBtuh Capacity MBtuh Capacity MBtuh Total Sys Total Sys Total Sys Total Sys Total Sys Sens‡...
  • Page 12 Performance Data 36 Size Condenser Entering Air Temperatures °F (°C) Evaporator Air 75 (23.9) 85 (29.4) 95 (35) 105 (40.6) 115 (46.1) 125 (51.7) Capacity MBtuh Capacity MBtuh Capacity MBtuh Capacity MBtuh Capacity MBtuh Capacity MBtuh Total Total Total Total Total Total Sens‡...
  • Page 13 Performance Data 42 Size Condenser Entering Air Temperatures °F (°C) Evaporator Air 75 (23.9) 85 (29.4) 95 (35) 105 (40.6) 115 (46.1) 125 (51.7) Capacity MBtuh Total Capacity MBtuh Total Capacity MBtuh Total Capacity MBtuh Total Capacity MBtuh Total Capacity MBtuh Total °F(°C) Sens‡...
  • Page 14 Performance Data 48 Size Condenser Entering Air Temperatures °F (°C) Evaporator Air 75 (23.9) 85 (29.4) 95 (35) 105 (40.6) 115 (46.1) 125 (51.7) Capacity MBtuh Total Capacity MBtuh Total Capacity MBtuh Total Capacity MBtuh Total Capacity MBtuh Total Capacity MBtuh Total °F(°C) Sens‡...
  • Page 15 Performance Data 60 Size Condenser Entering Air Temperatures °F (°C) Evaporator Air 75 (23.9) 85 (29.4) 95 (35) 105 (40.6) 115 (46.1) 125 (51.7) Capacity MBtuh Total Capacity MBtuh Total Capacity MBtuh Total Capacity MBtuh Total Capacity MBtuh Total Capacity MBtuh Total °F(°C) Sens‡...
  • Page 16 Performance Data * At 75F (24C) entering dry bulb-Tennessee Valley Authority (TVA) rating conditions; all others at 80 F dry bulb.  } Sensible capacities shown are based on 80 F (27 C) entering air at the indoor coil. For sensible capacities at other than 80 F (27 C), deduct 835 Btuh (245 kW) per 1000 CFM (480 L/S) of indoor coil air for each degree below 80 F (27...
  • Page 17 Gas Adjustment Natural Gas Orifice Sizes and Manifold Pressure - Single and Three Phase Models Altitude of Installation (FT. Above Sea Level) U.S.A. Nameplate Input (Btu/hr) 0 to 2000 (0-610 m) Orifice No. (Qty) 28 (1) 60000 Manifold Press. (in. W.C.) 3.2~3.8 Orifice No.
  • Page 18 Dry Coil Air Delivery - Horizontal and Downflow Discharge Sizes 24-60 208/230VAC - Single & Three Phase ESP (in. W.C.) Heating Rise Allowable Unit Size Motor Speed °F (°C) Functions 0.09 0.10 0.10 0.11 † Blue Gas Heat Rise (°F) Gas Heat Rise (°C) Alternate Cooling 0.14...
  • Page 19 Dry Coil Air Delivery - Horizontal and Downflow Discharge Sizes 24-60 208/230VAC - Single & Three Phase (Continued) Heating Rise Allowable ESP (in. W.C.) Unit Size Motor Speed °F (°C) Functions 1001 0.13 0.13 0.14 0.14 0.15 0.16 0.17 0.18 0.19 0.20 †...
  • Page 20 Dry Coil Air Delivery - Horizontal and Downflow Discharge Sizes 24-60 208/230VAC - Single & Three Phase (Continued) Heating Rise Allowable ESP (in. W.C.) Unit Size Motor Speed °F (°C) Functions 0.09 0.10 0.10 0.11 0.12 0.12 0.13 0.14 0.14 †...
  • Page 21 Economizer with 1-in. Filter Pressure Drop (IN. W.C.) Standard CFM (SCFM) Cooling Filter Size in. (mm) Tons 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 600-1400 CFM 2.0, 12x20x1+12x20x1 2.5, 0.09 0.14 0.16 0.18 0.25 0.28 0.30 (305x508x25+305x508x25)
  • Page 22: Application Data

    PGD4, PGS4 Series G, H Ultra Low NOx: Product Data TYPICAL PIPING AND WIRING ROOF-MOUNTING CURB ROOF RETURN-AIR FLEXIBLE DUCT SUPPLY-AIR FLEXIBLE DUCT CEILING CONCENTRIC DIFFUSER BOX (FIELD-SUPPLIED) A09230 INDOOR THERMOSTAT RETURN FROM TOP COVER POWER SOURCE DISCONNECT PER NEC* FROM GAS LINE *NEC - NATIONAL ELECTRICAL CODE...
  • Page 23: Electrical Data

    PGD4, PGS4 Series G, H Ultra Low NOx: Product Data Electrical Data Voltage Range Compressor Power Supply Model Nominal V-PH-HZ MOCP 2406030 208/230-1-60 0.70 15.4 3006030 208/230-1-60 13.0 0.70 21.1 3606030 208/230-1-60 16.7 1.05 0.70 27.8 3606050 208/230-3-60 10.4 1.05 0.70 19.9 4206030...
  • Page 24: Connection Wiring Schematic 208/230-1-60

    PGD4, PGS4 Series G, H Ultra Low NOx: Product Data Connection Wiring Schematic 208/230-1-60 A200288 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 25 PGD4, PGS4 Series G, H Ultra Low NOx: Product Data Ladder Wiring Schematic 208/230-1-60 A200289 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 26 PGD4, PGS4 Series G, H Ultra Low NOx: Product Data Connection Wiring Schematic 208/230-3-60 A200290 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 27 PGD4, PGS4 Series G, H Ultra Low NOx: Product Data Ladder Wiring Schematic 208/230-3-60 A200291 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 28: Controls

    PGD4, PGS4 Series G, H Ultra Low NOx: Product Data Controls Operating sequence Cooling Sequence of Operation With the room thermostat SYSTEM switch in the COOL position and Heating Sequence of Operation (Ultra Low NOx Single the FAN switch in the AUTO position, the cooling sequence of and Three Phase Models) operation is as follows:...
  • Page 29: Guide Specifications

    PGD4, PGS4 Series G, H Ultra Low NOx: Product Data Guide Specifications Packaged Gas Heating/Electric Cooling Units Compressor: – Fully hermetic compressors with factory-installed vibration Constant Volume Application isolation. HVAC Guide Specifications Coils: Size Range:2 to 5 Tons, Nominal Cooling Evaporator and condenser coils shall have aluminum plate fins 40,000 to 127,000 Btuh, mechanically bonded to seamless copper tubes with all joints brazed.
  • Page 30 Directs flue gas exhaust; 90 degrees upward from current discharge. 9. Heat Exchanger Stainless Steel Heat Exchanger available as a factory installed option. © 2020 Carrier. All rights reserved. Edition Date: 07/20 Catalog No: 46271200500 A Carrier Company Replaces: NEW...

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