Inspection; Periodic Checks - HADEF 208/05 Installation, Operating And Maintenance Instruction

Monorail trolleys
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12

Inspection

12.1

Periodic checks

Independently from the regulations of the individual countries, lifting devices must be checked at least yearly
by a qualified person or licensed qualified person regarding its functional safety.
check screw connections
check the bearings
check the trolley wheels
check lubrication of the driving pinion
buffers - check correct position and wear
electric motor* - check the brake lining
electric motor* - check the brake
pneumatic motor*
Have the equipment checked by an expert
(periodic inspection)
*as far as applicable
13
Service
Maintenance must be effected by lubricating the driving pinions (for hand geared trolleys) and by checking
the rubber end stops.
13.1
Lubricant - Selection
FUCHS
SHELL
Renolit FEP 2
Alvania EP 2
Stabylan 5006
--
--
--
Lubricant for food industry – Selection (as option*)
13.2
SHELL
Gearing
FM Grease HD2
Load chain
--
Load hook;
Pulleys
FM Grease HD2
Gear rim;
Drive pinion
* must be mentioned by order
14
Trouble
Please pay attention to the following in case of problems:
 Troubles with the equipment must only be repaired by qualified personnel.
 Secure the unit against unintended operation start.
 Put up a warning note indicating that the unit is not to be used.
 Secure the working area of moving parts of the unit.
 Please read the chapter "Safety instructions".
Notes on the repair of faults are found in the following table.
For the repair of failures please contact our service department.
CAUTION!
Trouble caused by wear or damage to parts such as wire ropes, chains, chain wheels, axes, bearings,
brake parts, etc., must be remedied by replacing the parts with original spare parts.
15
Remedy
Problem
Trolley runs very slowly or not at all
*) as far as applicable
10
at
commissioning
X
X
X
X
X
ESSO
MOBIL
Unirex EP 2
Mobilux EP 2
MULTIS EP2
--
--
--
--
Chain lubricant OKS 451
MOBIL
CASTROL
Mobilgrease FM 222
Optimol Viscoleb 1500
Lubricant FM 100
Mobilgrease FM 222
Cause
Driving pinion dirty or blocked.
Hand chain is twisted or blocked*)
daily
1st maintenance
Inspection
checks
after
Maintenance
3 months
every
3 months
X
X
TOTAL
CASTROL
--
--
Optimol Viscoleb 1500
--
--
KLÜBER
--
Klüberoil 4UH 1-1500 N
--
--
--
Clean the driving pinion and lubricate it, if necessary,
exchange worn parts
Place the hand chain correctly
Inspection
Maintenance
every
12 months
X
X
X
X
X
X
X
X
KLÜBER
--
Klüberoil 4UH 1-1500
Wolfracoat 99113
Remedy
5.52.695.00.01.04

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209/05208/05g209/05g

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