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Installation, Operating and
Maintenance Instructions
Monorail Trolley
19/90-EX + 22/90-EX
push travel trolley
hand geared trolley
Explosion proof design
II 2G Ex h IIB T4 Gb or
II 2G Ex h IIB T3 Gb or
DANGER!
Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal
and shock sensitive dusts.
It is not allowed to use the equipment in area at risk from explosion where gas AND dust does both
exist at the same time!
19/90
22/90
II 2D Ex h IIIA T135°C Db
II 2D Ex h IIIA T200°C Db
Rev.05 5.52.653.01.01.05
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Related Manuals for HADEF 19/90-EX
Summary of Contents for HADEF 19/90-EX
- Page 1 Installation, Operating and Maintenance Instructions Monorail Trolley 19/90-EX + 22/90-EX push travel trolley 19/90 hand geared trolley 22/90 Explosion proof design II 2G Ex h IIB T4 Gb or II 2D Ex h IIIA T135°C Db II 2G Ex h IIB T3 Gb or II 2D Ex h IIIA T200°C Db...
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Page 2: Table Of Contents
Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original. -
Page 3: Information
12.1 Periodic checks ....................... 15 Service ....................15 13.1 Lubricant - Selection ....................... 15 Lubricant for food industry – Selection (as option*) ............ 16 13.2 Trouble ....................16 Remedy ..................... 16 Decommissioning ................16 16.1 Temporary decommissioning ..................16 16.2 Final decommissioning/disposal ................... -
Page 4: Duty Of Care Of The Owner
Failure to follow the instructions of this manual can lead to unpredictable hazards. For any resulting damage or personal injury, HADEF assumes no liability. The unit was designed and built following a risk analysis and careful selection of the harmonized standards that are to be complied with, as well as other technical specifications. -
Page 5: Appropriate Use
Appropriate use Horizontal movement on beams up to the maximum rated load. The permitted safe working load of the devices must not be exceeded! An exception can be made during the load test before initial operation, carried out by a licensed qualified person. ... - Page 6 Check the grease level of the bearings regularly Exchange friction surfaces in time and (an exception to this are electric units - maintenance of the brakes must only be effected by HADEF). Protect the device from impact, friction, rough handling and moisture.
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Page 7: Explosion Protection
Explosion protection The EX classification of the unit is indicated on a separate plate, situated on the unit. Illustration 1 Example of ATEX classification: G Ex h CE-marking European Union explosion-proof operating material danger of mine damp device group / application other areas prone to explosion for use in zone 0 device category... - Page 8 DANGER! The classification for the device can be found on the EX-type plate on the unit. The device must only be used in the classification stated or in a lower classification. 2.6.2 Surface temperature of the devices DANGER! The temperature class mentioned on the EX-type plate on the unit must be observed, - make sure that the max.
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Page 9: Transport And Storage
Explosion hazards … recognizing and preventing! 2.6.4 Transport and Storage CAUTION! Transport may only be done by qualified personnel. No liability for any damage resulting from improper transport or improper storage. 5.52.653.01.01.05... -
Page 10: Transport
Transport The devices are checked and if so adequately packed before delivery. Do not throw or drop the equipment. Use adequate means of transport. Transport and means of transport must be suitable for the local conditions. Safety device for transport NOTICE! Should a safety device for transport exist, please remove it before commissioning. -
Page 11: Functions
Functions Push travel trolley: The trolley is moved by pushing the load. Hand geared trolley: Hand geared trolleys are moved by pulling one of the two stands of the endless hand chain. NOTICE! The best protection against functional failures in case of extreme environmental impact is the regular use of the equipment. -
Page 12: Installation
Installation DANGER! Assembly, disassembly and maintenance operations must only be carried out in an atmosphere not prone to explosion! The assembly and installation depends on the local environment. The hoist must be suspended in a way that it can position itself freely. Trolley For assembly on a beam a travel limit must be placed at either end of the track. -
Page 13: Tools
6.3.1 Bolt securing with collar Securing the load bolts with set collars (1) and safety screws (3). In order to adjust the beam flange width dismantle the safety screws (3) at one trolley side. After adjustment of dimension "X" and installation on the beam, install the safety screws (3) again and secure them with a nut (4). -
Page 14: Commissioning
Arrow keys = drive left / right Illustration 5 System start (optional) Illustration 6 Push button functions (E) Relieved push button = stand still push button half pushed = slow speed push button pushed completely = fast speed Illustration 7 Red Emergency-Stop button button pushed = stand still turn the button clockwise = free functions... -
Page 15: Functional Test
Functional test 10.1 Checks before the initial start-up Trolley drive The open-lying teeth of the trolley drive must be lubricated. Hand gear for hand geared trolley Ensure correct fit of the hand chain; it must not be twisted and must hang freely. 10.2 Functional test Trolleys... - Page 16 Lubricant for food industry – Selection (as option*) 13.2 KLÜBER SHELL MOBIL CASTROL Gearing FM Grease HD2 Mobilgrease FM 222 Klüberoil 4UH 1-1500 N Load chain Optimol Viscoleb 1500 Lubricant FM 100 Load hook; Pulleys FM Grease HD2 Mobilgrease FM 222 Gear rim;...