Bandit 20XP Operating & Parts Manual
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Bandit 20XP Operating & Parts Manual

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OPERATING & PARTS MANUAL
MODEL 20XP
Depending on what replacement parts you are ordering, we will need the following information:
CHIPPER COMPONENTS
Serial Number
Model Number of Chipper
6750 Millbrook Rd. • Remus, MI 49340 • 1-989-561-2270
Model No: __________________________
Serial No: __________________________
DEALER:
Name: _____________________________
Address: ___________________________
City/State: __________________________
Phone No: __________________________
Delivery Date: _______________________
Engine Make: _______________________
Serial No: __________________________
Clutch Make: ________________________
Model: ___________ S/N _____________
ATTENTION:
ENGINE COMPONENTS
Brand
Engine Serial Number
Engine Model Number
MANUFACTURED BY BANDIT INDUSTRIES, INC
20XP
Copyright 12/17
CLUTCH COMPONENTS
Brand
Clutch Serial Number
Clutch Model Number
PHONE:
PHONE:
800
952-0178 IN USA
(
)
FAX:
989
561-2273 ~ SALES DEPT.
(
)
FAX:
989
561-2962 ~ PARTS/SERVICE
(
)
WEBSITE:
www.banditchippers.com
989
561-2270
(
)

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Summary of Contents for Bandit 20XP

  • Page 1 Serial Number Brand Brand Model Number of Chipper Engine Serial Number Clutch Serial Number Engine Model Number Clutch Model Number MANUFACTURED BY BANDIT INDUSTRIES, INC PHONE: 561-2270 PHONE: 952-0178 IN USA FAX: 561-2273 ~ SALES DEPT. FAX: 561-2962 ~ PARTS/SERVICE WEBSITE: www.banditchippers.com...
  • Page 2 CALIFORNIA PROPOSITION 65 WARNING ADVERTENCIA Breathing diesel engine Respirar gases de escape de exhaust exposes you to motores diesel expone chemicals known to the quÍmicos conocidos por el estado State of California to cause de California como causales de cancer and birth defects or cáncer y defectos congénitos u other reproductive harm.
  • Page 3 11. _____ The customer has received instruction and fully understands that warranty will not apply if the machine is operated with replacement parts or equipment not manufactured or recommended by Bandit Industries, Inc. 12. _____ Customer has received, been advised, and understands the manuals, and the Safety/Service video supplied with the chipper.
  • Page 4 Copyright 2-17 FORM #Q-111 DATE PURCHASE: ______________________ TO BE RETURNED AFTER THIRTY (30) DAYS OF OPERATION MODEL: ________________________________ SERIAL NUMBER: _______________________ Please return to: Customer Data Department 6750 Millbrook Road DEALER NAME: ________________________ Remus, MI 49340 _______________________________________ Phone: (800) 952-0178 in USA Phone: (989) 561-2270 Fax: (989) 561-2273...

  • Page 5: Table Of Contents

    MODEL 20XP TABLE OF CONTENTS TABLE OF CONTENTS PAGE INTRODUCTION & WARRANTY ............2 SERIAL NUMBER LOCATIONS ............6 SAFETY PROCEDURES ................ 7 EQUIPMENT SPECIFICATIONS ............13 DECALS ....................14 AUTOFEED OPTIONS ................20 CONTROLS ..................... 24 TRANSPORTATION PROCEDURES ............ 31 MAINTENANCE ..................

  • Page 6: Introduction & Warranty

    NOTICE The producer of this Bandit product reserves the right to make any modifi cations or revisions to the design or specifi cations of its machine without advance notice. The producer also reserves the right to change machine and part prices as needed without advance notice.

  • Page 8: Serial Number Locations

    MODEL 20XP SERIAL NUMBER LOCATIONS TYPICAL CHIPPER SERIAL NUMBER AND/OR WORK ORDER NUMBER LOCATIONS NOTICE 1. S/N on side of frame 2. W/O # on top of tongue or frame The engine information is located on the engine block. The clutch information is located on the clutch plate (if equipped).

  • Page 9: Safety Procedures

    Make sure the machine is in excellent machine. You may obtain additional copies of this condition, and all the guards are in place, tight and manual from your Bandit Dealer. secure. Before operating machine, you must have all Wear all personal protection equipment and follow potential operators;...
  • Page 10 NOTICE use your bare hands. Allow system to cool down to ambient temperature before opening any coolant or The Bandit has only been run for a short time to hydraulic oil system. test proper hydraulic pressures, possible leaks, etc. In cold weather situations let your hydraulic The fuel tank will be empty.
  • Page 11 Bandit Industries Inc. needed to ensure proper and prompt starting. Never use jumper cables in a confi ned or unventilated area.
  • Page 12 MODEL 20XP SAFETY PROCEDURES SAFETY PROCEDURES DANGER DANGER Before opening or closing the feedwheel trap If the chipper is properly maintained and operated door: disengage clutch, turn off engine, wait for the correctly, the chipper should not plug. In the unlikely...
  • Page 13 If needed, contact your nearest stabilize the machine. The tongue jack or rear dealer or Bandit Industries for the knife babbitt stabilizers are not designed to hold the machine MSDS. off the ground at any time. Install secure blocking DANGER and / or chocking as needed.
  • Page 14 MODEL 20XP SAFETY PROCEDURES SAFETY PROCEDURES IF MACHINE IS EQUIPPED WITH A SELF PROPELLED UNDERCARRIAGE Machines equipped with undercarriage tracks are shipped with a manual from the track manufacturer. Refer to it for service, operation, and safety information. WARNING Do not attempt to operate the machine on an ascending or descending slope of more than 25° or 46% or a side slope of more than 17°...

  • Page 15: Equipment Specifications

    Fuel Tank Capacity: Fuel Tank Capacity: 60 gal. (227L) 50 gal. (189L) Hydraulic Tank Capacity: 30 gal. (113L) Hydraulic Tank Capacity: 50 gal. (189L) Model 20XP TRACK & LOADER Height: 132” (3.4 m) Length: 242” (6.1 m) Width: 107” (2.7 m) Weight: 24,000 lbs.
  • Page 16 MODEL 20XP DECALS DECAL LOCATIONS Decal locations may vary, these are general locations. 39,40,41,45 49,51 5,10,11 5,16,17 28,29 15,32,37 3,4,15 2,5,6,11,21 14,29 47,52 28,46 Bandit Copyright 12/17...
  • Page 17 MODEL 20XP DECALS DECAL LOCATIONS Modifications and/or additions of decals to this list will happen. Consult chipper dealer or manufacturer for most current decal package. LOCATION NUMBER DESCRIPTION SPD-01 Avoid Injury Or Death... SPD-02 Moving Parts... SPD-03 Lockout All Energy Sources...
  • Page 18 MODEL 20XP DECALS DECAL LOCATIONS Decal locations may vary, these are general locations. 39,40,41,45 49,51 5,10,11 5,16,17 28,29 15,32,37 3,4,15 2,5,6,11,21 14,29 47,52 28,46 Bandit Copyright 12/17...
  • Page 19 Explosion Hazard 900-8903-12 Basic Safety Decal Kit (Options may require additional decals) 900-8910-79 Bandit Model 20XP Logo Decal Kit 900-8912-62 Bandit Model 20XP Track Logo Decal Kit 900-2909-94 Red Reflective Decal 900-2909-95 Amber Reflective Decal 900-9901-69 Reflective Conspicuity Tape (Red/White) Additional Decals for Machine Equipped With A Track Undercarriage - Consult dealer or manufacturer for general locations.

  • Page 20: Decals

    DECALS DECALS Decals located on your Bandit equipment contain useful information to assist you in operating your equipment safely. Some of the decals on your machine and their location are shown in this section. It is very important that all decals remain in place and in good condition on your machine. Please follow the care and instructions given below.
  • Page 21 MODEL 20XP DECALS WARNING DO NOT GO NEAR LEAKS! • Pressured oil easily punctures skin causing injury, gangrene or death. • Seek immediate medical care. • Do not use fi nger or skin to check for leaks. • Remove hydraulic pressure or load before loosening fi ttings.

  • Page 22: Autofeed Options

    For part numbers on the hydraulic portion of the autofeed systems refer to pages 104 - 105 of the chipper manual. Refer to the Bandit Controls manual for more information. Do not power wash the digital tach hour meters. Pressure causes unwarranted damage. Do not spray tach, this will void warranty.
  • Page 23 Pulses per revolution. On magnetic pick-up machines, this setting will be the number of teeth on the gear or sprocket it is reading. On alternator pick-up machines, the setting will need to be obtained from your local dealer or Bandit Industries. Mag Pick-up Magnetic pick-up, also called pick-up probe.
  • Page 24 - Replace solenoid and/or cartridge. - System pressure. - Check and readjust per manual specifi cations. - Faulty tach. - Consult local dealer or Bandit Industries. No Signal - Engine not running. - Normal operating condition. - Bad signal wire.
  • Page 25 - Replace solenoid and/or cartridge. Type settings programmed - Reprogram or consult local dealer or Bandit Ind wrong. NOTICE Autofeeds with dump blocks can be unplugged and run manually. Autofeeds with dual output block will need a jumper plug.
  • Page 26 4. If the limb or log does not feed, it may need feedwheels in the forward direction. repositioned. To reposition, read the following 2. Fee the machine with a mechanical log loader. steps: 3. Feed large, or butt end, of the branch or log into A. Reverse the feedwheels, reposition the infeed hopper first. Never feed this machine the limb or log, and feed again. by hand. B. The log may need to be removed from the machine to a safe work area and trimmed before attempting to feed again if it still will not feed. Bandit Copyright 12/20 INSERT...
  • Page 27 SHUT DOWN 1. Stop feeding material. 7. Shut the engine off. 2. Allow the machine to clear out any remaining 8. Remove the key, and make sure it stays in your material. possession. 3. Make sure the top feedwheel is in the lowered 9. Allow the machine to cool down position. 10. Remove all debris, wood chips, sawdust, leaves, 4. Throttle the machine down. etc. from the machine. 5. Disengage the clutch. 11. If transporting the machine, follow the transport 6. Wait for the chipper drum or disc to come to a procedures. complete stop. Bandit Copyright 12/20 INSERT...
  • Page 28 MODEL 20XP CONTROLS MACHINE ORIENTATION REFERENCE R I G Bandit Copyright 12/17...
  • Page 29 MODEL 20XP CONTROLS DRUM HOUSING AIR VENTS Knob Sliding Air Vent Vent Cover There are two air vents on each side of the drum housing of your machine. The air vents can be opened or closed to adjust the chip throwing to your particular application. The chip throwing distance has many variables for example: type of material chipping, size of material chipping, the machine engine size, if machine is equipped with autofeed or not, etc.
  • Page 30 MODEL 20XP CONTROLS CHIPPER HOOD ENGINE DISABLE PLUG OPERATION This chipper hood engine disable plug is installed for safety purposes. It is designed to shut down the engine if the hood pin is not properly in place holding the chipper hood in the closed position. The system must be correctly maintained and operative at all times.
  • Page 31 To decrease you would push in the knob or turn the handle the opposite way. “Bandit” Lever Lock Cable Throttle System (if equipped): The Bandit throttle system has (2) positions, HIGH and LOW. Engine R.P.M. is controlled by moving the lever from one position to the other.

  • Page 32: Controls

    MODEL 20XP CONTROLS CONTROLS STARTING THE MACHINE Follow the daily start-up and maintenance check list before starting the machine. Before starting the engine make sure that the clutch is not engaged. Make sure the chipper hood engine disable plug is installed properly.
  • Page 33 MODEL 20XP CONTROLS CONTROL OPERATING PROCEDURES RADIO REMOTE TRANSMITTER TETHER CONTROL Feed Switch: The feed switch operates the feedwheels and conveyor rotation. To make the feedwheels and conveyor operate so they are pulling material into the machine, push the switch away from the operator. To make the feedwheels and conveyor operate so it is pushing material out of the machine, pull and hold the switch towards the operator.
  • Page 34 MODEL 20XP CONTROLS CONTROL OPERATING PROCEDURES FLOW CONTROL VALVES TONGUE JACK REAR STABILIZER CONTROL VALVE CONTROL VALVE Flow Control Valves (If Equipped): Only use the adjustable flow control when chipping large diameter trees. Do not leave the flow control partially open for long periods of time. This will cause excessive heat to the hydraulic system! Excessive heat will cause low feedwheel power and premature failure of all hydraulic components.

  • Page 35: Transportation Procedures

    MODEL 20XP TRANSPORTATION PROCEDURES TRANSPORTATION PROCEDURES WARNING BEFORE TRANSPORTING THE MACHINE THE FOLLOWING MUST BE COMPLETED. Idle engine, disengage clutch. Make sure the top feedwheel is in the lowered position. Raise the front of the machine or transport trailer with the tongue jack and remove the stabilization blocks used.
  • Page 36 MODEL 20XP TRANSPORTATION PROCEDURES LOADING & UNLOADING SELF-PROPELLED MACHINES WARNING BEFORE ATTEMPTING TO USE A TRAILER FOR TRANSPORT, MAKE SURE THE TRAILER TOWING VEHICLE IS APPROPRIATE FOR THE TASK. 1. The trailer must have a cargo weight rating capacity for the weight of the machine. The combined weight of the trailer and the machine can not exceed the load capacity of the tires, axles, hitch coupler system or the GVWR (Gross Vehicle Weight Rating) of the trailer.
  • Page 37 MODEL 20XP TRANSPORTATION PROCEDURES LOADER TRANSPORTATION PROCEDURES Figure 1 WARNING IF EQUIPPED WITH LOADER OPTION, BEFORE TRANSPORTING THE MACHINE THE FOLLOWING MUST BE COMPLETED ALONG WITH THE MACHINE TRANSPORTATION PROCEDURES. Idle engine, disengage clutch, and install clutch lock if equipped.
  • Page 38 MODEL 20XP MAINTENANCE MACHINE ORIENTATION REFERENCE R I G Bandit Copyright 12/17...

  • Page 39: Maintenance

    Failure to properly break-in your engine may result in poor bearing and piston ring surfaces. NOTICE The Bandit has only been run for a short time to test proper hydraulic pressures, possible leaks, etc. The fuel tank will be empty. Fuel is provided through a small auxiliary tank for testing. This immensely helps maintain safety in our manufacturing facility and while shipping.
  • Page 40 MODEL 20XP MAINTENANCE DAILY START UP & MAINTENANCE (cont.) 8. Check chipper disc/drum to turn: 14. Grease loader and grapple (if equipped): Very carefully, manually with a pry bar or wood Grease all loader and grapple pins and bushings with bar, turn the chipper disc/drum a full revolution.
  • Page 41 25. Check radiator, debris screen: tension adjustment, frequently adjust and lubricate Refer to the engine manufacturer’s manual. per PTO clutch manufacturer’s manual. Bandit Thoroughly clean radiator fins at least once a day Industries, Inc. does not warranty clutch failures. or more in excessive conditions. Make sure debris 30.
  • Page 42 MODEL 20XP MAINTENANCE WEEKLY MAINTENANCE 1. Check anvil clearance, tightness, and wear: 4. Check wheel lug nuts (if equipped): Measure the anvil clearance. The clearance should Keep lug nuts tight, retorque, replace if needed. be .120” (3.0mm) from highest knife. Check the 5.
  • Page 43 MODEL 20XP MAINTENANCE 3 MONTH MAINTENANCE 1. Hydraulic oil filter(s): 3. High pressure oil filter(s) (if equipped): Must be replaced after FIRST 10 HOURS OF Must be replaced after FIRST 10 HOURS OF OPERATION, USE A 10 MICRON FILTER. After first OPERATION.
  • Page 44 MODEL 20XP MAINTENANCE DAILY START UP & MAINTENANCE CHECK LIST Each day before starting your machine these checks must be made: REPAIRED Check the safety decals and engine gauges, replace if damaged. Check, maintain, and service all safety equipment for proper operation: engine disable plug, hood pin, spring lock for hood pin (disc chippers only), etc.
  • Page 45 MODEL 20XP MAINTENANCE WEEKLY CHECK LIST Every week these checks must be made: OK REPAIRED Check anvil clearance, tightness, and wear. Check alternator and fan belts on engine, adjust or replace. Check spring tension on easy climb feed system. Check and retighten wheel lug nuts.
  • Page 46 MODEL 20XP MAINTENANCE BOLT TORQUE CHART (THESE TORQUES ARE BASED ON DRY, CLEAN THREADS) DESCRIPTION BOLT SIZE TORQUE (FT.-LBS.) TORQUE (Nm) Chipper Bearing Mounting Bolts 3/4” - 10 NC Drum Head Shaft Bushing “4040” 5/8” - 11 NC Drum Head Shaft Bushing “5050”...
  • Page 47 MAINTENANCE PAINT CARE To help keep up the appearance of your Bandit equipment and reduce the possibility of surface rust follow these steps: 1. The machine should be washed on a regular basis with a non-abrasive mild detergent and then rinsed thoroughly.
  • Page 48 MAINTENANCE ITEM WHAT TO CHECK RESULTS 1. Sharp knives - Bandit approved 1. Proper sharpening procedures new knives or professionally will pay dividends! Maintaining...
  • Page 49 MODEL 20XP MAINTENANCE TOP 10 CHIPPER MAINTENANCE ITEMS cont. MAINTENANCE ITEM WHAT TO CHECK RESULTS 1. Clean the radiator with compressed 1. Not following these maintenance air and/or pressurized water (soap items will cause overheating, 6. Engine may also be needed) to clean the...
  • Page 50 MODEL 20XP MAINTENANCE LUBRICATION CHART - 20XP CHECK # DESCRIPTION WEEK MONTH PROCEDURE 1 Drum Bearings Purge bearings daily - wipe off excess 2 Feedwheel Bearings Purge bearings daily - wipe off excess 3 Hood Hinge 1 - 2 shots of grease - wipe off excess...
  • Page 51 MODEL 20XP MAINTENANCE LUBRICATION CHART - 20XP Use as a reference only, locations may vary depending on options or component manufacturer. NOTICE Lubrication point instructions are described on the machine, in the Lubrication & Coolant Section and Maintenance Section of this manual, or component manufacturer’s manual.
  • Page 52 MODEL 20XP MAINTENANCE LUBRICATION CHART - 20XP TRACK/LOADER CHECK # DESCRIPTION WEEK MONTH PROCEDURE 1 Drum Bearings Purge bearings daily - wipe off excess 2 Feedwheel Bearings Purge bearings daily - wipe off excess 3 Conveyor Bearings Purge bearings daily - wipe off excess...
  • Page 53 MODEL 20XP MAINTENANCE LUBRICATION CHART - 20XP TRACK Use as a reference only, locations may vary depending on options or component manufacturer. NOTICE Lubrication point instructions are described on the machine, in the Lubrication & Coolant Section and Maintenance Section of this manual, or component manufacturer’s manual.
  • Page 54 MODEL 20XP MAINTENANCE LUBRICATION & COOLANT 1. Engine: Follow original equipment manufacturer’s requirements for both changing oils and filters, refer to engine manual specifications. 2. Engine Coolant: Refer to engine manufacturer’s manual specifications. 3. Clutch: Follow original equipment manufacturer’s requirements for both greasing and adjusting. Frequently, adjust and lubricate per PTO manufacturer’s manual.
  • Page 55 Each should be the specifi ed distance from the highest knife installed in every new machine at Bandit has knife (SEE ANVIL ADJUSTMENT). the Knife Saver used on it before leaving the factory.
  • Page 56 KNIFE SHARPENING Only Bandit knives and hardware are recommended for use in your Bandit chippers. Only then can you be assured of a quality product that fi ts and performs the best to the standards of excellence that is expected from the Bandit chipper.
  • Page 57 KNIFE CHANGING PROCEDURE Only Bandit knives and hardware are recommended for use in your Bandit chippers. Only then can you be assured of a quality product that fi ts and performs the best to the standards of excellence that is expected from the Bandit chipper.
  • Page 58 MODEL 20XP MAINTENANCE BABBITT KNIFE & HOLDERS INSTALLATION DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, and disconnect the battery.
  • Page 59 MODEL 20XP MAINTENANCE BABBITT KNIFE & HOLDERS INSTALLATION Figure 1 Clean all the threaded holes if the knife holder is removed or replaced. Figure 2 If replacing the counter knife, apply Loctite 243 to the socket head cap screws and torque to 15 ft.-lbs.
  • Page 60 MODEL 20XP MAINTENANCE REMOVABLE KNIFE HOLDERS DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, and disconnect the battery.
  • Page 61 MODEL 20XP MAINTENANCE REMOVABLE KNIFE HOLDERS Figure 1 Clean all the threaded holes if the knife holder is removed or replaced. Figure 2 Install knife holder, apply Loctite 243 to the knife holder bolts and torque to 250 ft.-lbs. (339 Nm).
  • Page 62 MODEL 20XP MAINTENANCE CHIPPER DRUM “CLAMP-IN” KNIFE HARDWARE DANGER Replace the bolts, nuts, knives, clamps and holder when they need it. DON’T stretch it! You will pay for it either by damage to machine or possible damage to a person. Knife pocket bolts should be replaced after (5) uses.
  • Page 63 MODEL 20XP MAINTENANCE OPTIONAL CHIP BREAKER ASSEMBLY DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a c omplete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/ drum lock pin, and disconnect the battery.
  • Page 64 MODEL 20XP MAINTENANCE ANVIL ADJUSTMENT Drum Head Anvil To Knife Knife Gauge Anvil Anvil Adjuster Anvil Bolts Anvil Clamp Bolts Torque To Plate Specs Anvil Puller Block View looking through the View looking up underneath feedwheels at the throat area...
  • Page 65 In order to check the clearance one person will need to climb into the infeed hopper. Use a feeler gauge or the anvil to knife gauge supplied by Bandit to check the clearance of the first knife to the anvil. Check the clearance at the left and right sides of the knife.
  • Page 66 MODEL 20XP MAINTENANCE CHIPPER BELT TENSION GENERAL RULES FOR TENSIONING 1. Check tensioning during the first 2 through 48 hours of run-in operation especially. 2. Over tensioning or under tensioning shortens belt and bearing life. 3. Keep belts free from foreign materials that may cause the belt to slip.
  • Page 67 MODEL 20XP MAINTENANCE CHIPPER BELT TENSION FIGURE 1 CHIPPER SHEAVE ENGINE MOUNTING CHECK SHEAVE BOLTS ALIGNMENT WITH STRAIGHT EDGE OR STRING RADIATOR END OF ENGINE ENGINE SHEAVE CLUTCH END OF ENGINE ENGINE ENGINE MOUNTING MOUNTING BOLT BOLT POSITIONING JAM NUTS...
  • Page 68 MODEL 20XP MAINTENANCE INFEED CONVEYOR MAINTENANCE DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, and disconnect the battery.
  • Page 69 Do not spend excessive time trying to remove the pin and coupler. If problems occur during pin and coupler removal, contact your nearest dealer or Bandit Industries.
  • Page 70 MODEL 20XP MAINTENANCE SERVICING / CHANGING CHIPPER BEARING (FOR REXNORD® 6000 SERIES) DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, and disconnect the battery.
  • Page 71 MODEL 20XP MAINTENANCE SERVICING / CHANGING CHIPPER BEARING (FOR REXNORD® 6000 SERIES) DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, and disconnect the battery.
  • Page 72 MODEL 20XP MAINTENANCE SERVICING / CHANGING CHIPPER BEARING (FOR REXNORD LINK BELT B22600 SERIES) NOTICE Proper installation is critical to bearing life. Improper installation could cause premature or immediate failure. Particular care must be taken not to create a preload on the bearings while tightening the locknut. Use of a good quality torque wrench is also important to your safety as well as proper bearing installation.
  • Page 73 MODEL 20XP MAINTENANCE SERVICING BEARING BLOCK The female splines in the bearing block need to be packed with an EP-2 Lithium type grease every six months or every 1000 hours. To do this, unbolt the hydraulic pump from the bearing block and slide the hydraulic pump out of the bearing block.
  • Page 74 MODEL 20XP MAINTENANCE PROCEDURE FOR UNPLUGGING YOUR CHIPPER If your chipper is plugging, it is usually caused by allowing the engine to drop below required R.P.M.’s. This can be resolved by simply shutting the feedwheel(s) off when the engine begins to lug down. Operating the engine at speeds lower than full R.P.M.’s causes your chipper to plug.
  • Page 75 MODEL 20XP MAINTENANCE EASY CLIMB FEED SYSTEM DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, and disconnect the battery.
  • Page 76 MODEL 20XP MAINTENANCE TIRE WEAR DIAGNOSTIC CHART Wear Pattern Edge Wear Side Wear Cupping Center Wear Flat Spots • Under Infl ation • Not hauling trailer • Out of balance • Over infl ation • Wheel lock up level wheel bearings and tire skidding •...

  • Page 77: Hydraulics

    MODEL 20XP HYDRAULICS HYDRAULICS WARNING DO NOT GO NEAR LEAKS! • Pressured oil easily punctures skin causing injury, gangrene or death. • Seek immediate medical care. • Do not use fi nger or skin to check for leaks. • Remove hydraulic pressure or load before loosening fi ttings.
  • Page 78 MODEL 20XP HYDRAULICS HYDRAULICS WARNING It is very important after you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fi ttings. Relieve all pressure and retighten as needed. DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, gangrene, or death.
  • Page 79 Choose a fl uid that has test results in these areas for best results. Based on the varying temperatures of the area where Bandit equipment is used, and the high demand and loads placed on this equipment, Bandit has fi lled each hydraulic system with Petro-Canada’s Hydrex XV All Season Hydraulic Fluid for maximum protection and performance.
  • Page 80 MODEL 20XP HYDRAULICS HYDRAULICS TYPICAL HYDRAULIC RELIEF PRESSURE SETTINGS TYPICAL HYDRAULIC FLOWS AND RPM SETTINGS (Approximate, For Reference Only, Engine At Full RPM) Equipment 20XP 20XP Track Model Pump Feed Track GPM (LPM) (106) 28 (106) 24 (91) Top Feedwheel GPM (LPM) (45.4)
  • Page 81 MODEL 20XP HYDRAULICS HYDRAULICS THE BANDIT HYDRAULIC SYSTEM The Bandit is equipped with a very efficient, simple • If the Bandit’s hydraulic system is kept clean and hydraulic system. Each component is capable of the hydraulic pressures are not increased beyond the...
  • Page 82 MODEL 20XP HYDRAULICS HYDRAULICS WARNING It is very important after you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fi ttings. Relieve all pressure and retighten as needed. DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, gangrene, or death.
  • Page 83 MODEL 20XP HYDRAULICS ADJUSTING THE FEEDWHEEL MAIN PRESSURE TOP FEEDWHEEL AUTOFEED PLUS BLOCK TOP FEEDWHEEL MOTOR YOKE LIFT VALVE To Tank YOKE LIFT GAUGE BALL CYLINDER VALVE To Tank MAIN RELIEF BLOCK To Pump RELIEF BALL TOP FEEDWHEEL GAUGE VALVE...
  • Page 84 MODEL 20XP HYDRAULICS PROCEDURE FOR CHECKING OPTIONAL HYDRAULIC COMPONENTS The relief valve is typically located internally in the control valve. Do not adjust this relief valve above 2500 PSI (172 bar). The relief valve system is a simple spring tension design but small pieces of debris can stick the valve partially open which weakens the feedwheel power.
  • Page 85 MODEL 20XP HYDRAULICS PROCEDURE FOR CHECKING OPTIONAL HYDRAULIC COMPONENTS YOKE LIFT CONTROL VALVE ALL OPTIONAL COMPONENTS (VALVE FOR OPTIONAL MAY BE CHECKED THIS WAY COMPONENT) To Tank PLUG Yoke Lift GAUGE Cylinder (OPTIONAL COMPONENT) Feedwheel Control Valve From Pump WARNING...
  • Page 86 MODEL 20XP HYDRAULICS HYDRAULIC SYSTEM TROUBLE SHOOTING Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, and disconnect the battery.
  • Page 87 2. If your machine has Live Hydraulics, see page 86 on how to check a hydraulic motor. 3. If your machine does not have Live Hydraulics, contact your local dealer or Bandit Industries for instructions. NOTICE When returning hydraulic components for warranty make sure to box up all warranted parts to avoid additional damage while shipping.
  • Page 88 MODEL 20XP HYDRAULICS HYDRAULIC PUMP CHECK OUT HYDRAULIC PUMP CHECK WITHOUT USING A FLOW METER To check out the hydraulic pump the mechanic will need a needle type control valve, a pressure gauge capable of reading 3000 psi (207 bar), an in-line 2500 psi (172 bar) relief, and a hose long enough to span between the pump and the hydraulic tank.
  • Page 89 MODEL 20XP HYDRAULICS HYDRAULIC PUMP CHECK OUT HYDRAULIC PUMP CHECK OUT USING A FLOW METER (WITH RELIEF) To check out the hydraulic pump the mechanic will need a needle type fl ow meter capable of reading 3000 psi (207 bar) and a long enough hose that will go from the fl ow meter back to the fi rst component.
  • Page 90 5 gallon (19L) pail. The following instructions are for machines with Live Hydraulics, for machines without Live Hydraulics contact your local dealer or Bandit Industries. In order to check out a hydraulic motor, it is necessary to mechanically stop the motor from turning while under load.
  • Page 91 MODEL 20XP HYDRAULICS CONTROL VALVE DETENT ASSEMBLY AND O-RING REPLACEMENT Tools Required: - Small amount of clean hydraulic oil 3/4” Drag Link - Clean working area, free of debris and shop rags Drive Socket - 3/16” Tee handle hex driver - 3/4”...

  • Page 92: Electrical

    MODEL 20XP ELECTRICAL TYPICAL ELECTRICAL WIRING DIAGRAMS WIRING FOR STANDARD 6 PRONG PLUG AND 6 WIRE MAIN CABLE POWER TO BREAKAWAY - BLACK WIRE BREAKAWAY SWITCH 6 Wire Main Cable Color Code Red R (Brakes & Breakaway Switch) White W (Ground)

  • Page 93: Replacement Parts

    Some of the components shown in this section are for optional equipment and may not apply to every machine. NOTICE Bandit Industries Inc. reserves the right to make changes in models, size, design, installations and applications on any part without notifi cation.
  • Page 94 MODEL 20XP INFEED HOPPER COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 12/17...

  • Page 95: Infeed Hopper Components

    MODEL 20XP INFEED HOPPER COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-2927-85 Red LED Light 937-2004-33 Light Mount 937-3016-09 Light Mount Holder 900-2923-53 LED Taillight 914-2001-15 Right Side Taillight 914-2001-14 Left Side Taillight 980-2002-82 Heavy Duty Taillight Cover 905-8000-07 Fuel Saver 980-300290...
  • Page 96 MODEL 20XP CONVEYOR COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 12/17...

  • Page 97: Conveyor Components

    MODEL 20XP CONVEYOR COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-3907-71 Hydraulic Conveyor / Bottom Feedwheel Motor 937-1004-34 Feedwheel Coupler 900-4905-56 Taper Pin for Feedwheel Coupler 937-1004-97 Rubber Coupler Guard 937-1009-94 Coupler Guard Mount 955-300103 Torque Arm 7. a. 937-3014-09 Torque Arm Stop...
  • Page 98 MODEL 20XP CHIPPER COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 12/17...

  • Page 99: Chipper Components

    MODEL 20XP CHIPPER COMPONENTS LOCATION PART NUMBER DESCRIPTION See Page 102 Anvil 955-1003-94 Drum Lock Pin 911-1001-88 Vent Cover 920-300066 Base Slot Cover 5. a. 937-300007 Air Vent Cover - Steel 937-300008 Air Vent Cover - Aluminum 937-100001 Air Vent Cover Kit - Steel (Includes Two Pieces of 4a, 5, & 6) 937-100000 Air Vent Cover Kit - Aluminum (Includes Two Pieces of 4b, 5, &...

  • Page 100: Chipper Knife & Hardware

    MODEL 20XP CHIPPER KNIFE & HARDWARE DOUBLE EDGE STYLE KNIFE BABBITT STYLE KNIFE NOTICE KNIFE BOLTS MUST BE INSTALLED THROUGH KNIFE AS SHOWN. DOUBLE EDGE STYLE KNIFE LOCATION PART NUMBER DESCRIPTION 938-301104 Knife Holder 900-4914-30 3/4”-10NC x 2 1/4” Socket Head Cap Screw...
  • Page 101 MODEL 20XP ANVIL HARDWARE T I O D I R LOCATION PART NUMBER DESCRIPTION 1. a. 937-300159 Anvil Only 937-300159A “AR” Anvil Only 937-300161 Anvil Clamp Plate 3. a. 900-4907-91 Anvil Eye Bolt - 1/2”-13NC x 4 1/2” (Current) 900-4902-73 Anvil Eye Bolt - 1/2”-13NC x 5 1/2”...

  • Page 102: Knife Saver Kit Components

    MODEL 20XP KNIFE SAVER KIT COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-9901-68 Knife Saver Kit 900-9901-65 File For Knife Saver Kit Only 900-9901-63 Replacement Blades For Knife Saver 900-9901-66 Knife Changing Gloves NOTICE Parts may not be exactly as shown. Bandit...

  • Page 103: Discharge Components

    MODEL 20XP DISCHARGE COMPONENTS STANDARD DISCHARGE LOCATION PART NUMBER DESCRIPTION 900-3921-57 Discharge Swivel Hydraulic Motor 2. a. 920-2002-33 Hydraulic Swivel Motor Mount 920-2002-34 Hydraulic Swivel Mount 937-1005-35 Chain Guard Mount 937-200061 Hydraulic Swivel Chain Guard 4. a. 900-1901-20 #50 Roller Chain...
  • Page 104 MODEL 20XP DISCHARGE COMPONENTS FORESTRY DISCHARGE LOCATION PART NUMBER DESCRIPTION 937-2003-66 Forestry Discharge Chute Assembly 2. a. 920-3006-05 Discharge Clean Out Door 001-3004-10 Hinge - 18” (Not Shown) 900-3949-09 Check Valve 259-2000-56 Flipper Discharge - Inner 259-2000-36 Flipper Discharge - Outer...

  • Page 105: Hydraulic Components

    MODEL 20XP HYDRAULIC COMPONENTS IN-LINE HYDRAULIC PRESSURE CHECK KIT LOCATION PART NUMBER DESCRIPTION 900-3920-73 5000 PSI Gauge 900-3902-24 Quick Coupler 900-3902-23 Test Nipple 900-3911-47 Rubber Cap For Test Nipple 900-3924-86 Fitting 900-3926-11 Ball Valve 900-3922-14 Fitting 980-100121 In-Line Pressure Check Kit - With Autofeed (Includes 1-7)
  • Page 106 MODEL 20XP HYDRAULIC COMPONENTS TRACK MACHINE NOTICE Parts may not be exactly as shown. Bandit Copyright 12/17...
  • Page 107 MODEL 20XP HYDRAULIC COMPONENTS TRACK MACHINE LOCATION PART NUMBER DESCRIPTION 1. a. 900-3932-95 In-Tank Filter Assembly 900-3931-34 Filter Element Only See Page 114 - 115 Hydraulic Tank 3. a. 900-3925-22 Suction Screen - 2” 900-3932-06 Ball Valve - 2” Hydraulic Pump 5.
  • Page 108 MODEL 20XP HYDRAULIC COMPONENTS TRAILERIZED MACHINE NOTICE Parts may not be exactly as shown. Bandit Copyright 12/17...
  • Page 109 MODEL 20XP HYDRAULIC COMPONENTS TRAILERIZED MACHINE LOCATION PART NUMBER DESCRIPTION See Page 114 - 115 Hydraulic Tank 2. a. 900-3932-95 In-Tank Filter Assembly 900-3931-34 Filter Element Only 3. a. 900-3925-21 Suction Screen - 1 1/2” 900-3932-07 Ball Valve - 1 1/2”...
  • Page 110 MODEL 20XP HYDRAULIC COMPONENTS MAIN RELIEF BLOCK Hydraulic Hose From Pump Hydraulic Hose To Tank LOCATION PART NUMBER DESCRIPTION 900-3928-06 Plug for Main Relief Only 900-3919-96 Main Relief Only 900-3977-40 Main Relief Block 500-0000-73 Main Relief Block Assembly (Includes 1 - 3) NOTICE Parts may not be exactly as shown.
  • Page 111 MODEL 20XP HYDRAULIC COMPONENTS “AUTOFEED PLUS” VALVE (DUAL SOLENOID) Torque Retainer Nut to a maximum of 4 to 6 ft.-lbs. (5 to 8 Nm) and install Loctite 243. Over torque will cause damage and will also void warranty. LOCATION PART NUMBER...
  • Page 112 MODEL 20XP HYDRAULIC COMPONENTS HOSE CLAMP HOSE GUARD NOTICE Parts may not be exactly as shown. Bandit Copyright 12/17...
  • Page 113 MODEL 20XP HYDRAULIC COMPONENTS HOSE CLAMP LOCATION PART NUMBER DESCRIPTION Bolt Locking Plate Plastic Clamp 4. a. 900-3914-09 Weld Plate for 1/4” Double Clamp 900-3914-08 Weld Plate for 1/2” Double Clamp 900-3926-47 Weld Plate for 3/4” Double Clamp 5. a.
  • Page 114 MODEL 20XP HYDRAULIC COMPONENTS TYPICAL SPRING LOADED CONTROL VALVE LOCATION PART NUMBER DESCRIPTION 904-0003-29 Handle Only (Long) 900-3905-95 Valve Bracket Only With Screws 904-0003-30 Master Link Only Control Valve 904-0003-31 Pin And Cotter Key For Control Valve 904-0003-32 Bracket, Handle And Chain Link NOTE: INCLUDES #’s 1, 2, 3, 4...

  • Page 115: Frame & Accessory Components

    MODEL 20XP FRAME & ACCESSORY COMPONENTS TRACK MACHINE LOCATION PART NUMBER DESCRIPTION 937-1014-65 Oil Cooler Mount 937-2004-89 Oil Cooler Guard 937-3014-36 Remote Cooler Support Mount 900-3952-11 Oil Cooler 904-0007-30 Slide-in Screen 999-3000-63 Radio Protection and Mounting Box 900-5900-71 Pintle Ring NOTICE Parts may not be exactly as shown.
  • Page 116 MODEL 20XP FRAME & ACCESSORY COMPONENTS TRAILERIZED MACHINE NOTICE Parts may not be exactly as shown. Bandit Copyright 12/17...
  • Page 117 FRAME & ACCESSORY COMPONENTS MODEL 20XP TRAILERIZED MACHINE LOCATION PART NUMBER DESCRIPTION 1. a. 900-5905-73 3” Heavy Duty Pintle Ring Hitch 980-0505-33 2 5/16” Ball Coupler Assembly *--* Other Hitch Options Available 2. a. 900-2916-63 Coil Cable Assembly With 6 Prong Plugs - 15’...

  • Page 118: Fuel & Hydraulic Tank Components

    MODEL 20XP FUEL & HYDRAULIC TANK COMPONENTS TRAILERIZED MACHINE OPTIONAL HEAVY DUTY LOCKABLE FILLER CAP TRACK MACHINE NOTICE Parts may not be exactly as shown. Bandit Copyright 12/17...
  • Page 119 MODEL 20XP FUEL & HYDRAULIC TANK COMPONENTS LOCATION PART NUMBER DESCRIPTION 937-2001-63 30 Gallon Rectangle Hydraulic Tank Assembly - In Tank Filter) 900-3922-60 Magnetic Drain Plug 3. a. 900-4912-40 Padlock With Short Shackle for Tank With Locking Cap 900-4917-21 Key for Padlock (Not Shown) 4.

  • Page 120: Remote Control Components

    MODEL 20XP REMOTE CONTROL COMPONENTS LOCATION PART NUMBER DESCRIPTION 1. a. Transmitter - Kar-Tech Cigarette Lighter Charger for Kar-Tech Transmitter Wall Charger for Kar-Tech Transmitter Receiver - Kar-Tech 3. a. Tether Cable Only for Tether ** Components vary with options order by machine S/N or refer to machine check sheet.

  • Page 121: Engine Components

    MODEL 20XP ENGINE COMPONENTS LOCATION PART NUMBER DESCRIPTION 955-3006-91 Sheave Guard Cover 955-1010-86 Sheave Guard Cover Pump Belt Engine Sheave Pump Bushing Pump Sheave 955-1011-25 Sheave Guard Mount 955-3006-92 Sheave Guard Mount Stub Shaft For Engine 900-3954-49 Pump Bearing Block...
  • Page 122 MODEL 20XP OPTIONAL COMPONENTS MODEL 75 LOADER NOTICE Parts may not be exactly as shown. Bandit Copyright 12/17...

  • Page 123: Optional Components

    MODEL 20XP OPTIONAL COMPONENTS MODEL 75 LOADER LOCATION PART NUMBER DESCRIPTION 1. a. 914-1017-14 Pivot Pin for Swing Brake - 7 5/8” 955-1010-72 Pivot Pin Keeper - Weld On 900-4900-80 Nylon Lock Nut for Main Boom Pin 955-1016-01 Clamp for Jib Boom Pipe...
  • Page 124 MODEL 20XP OPTIONAL COMPONENTS MODEL 75 LOADER GRAPPLE LOCATION PART NUMBER DESCRIPTION 914-2000-94 Narrow Jaw Assembly (Includes 3) 914-2000-93 Wide Jaw Assembly (Includes 4) 955-1011-66 Cylinder Cover - Narrow Jaw 955-1011-67 Cylinder Cover - Wide Jaw 914-2000-95 Grapple Head Assembly (Includes 6)
  • Page 125 MODEL 20XP OPTIONAL COMPONENTS HYDRAULIC TONGUE JACK LOCATION PART NUMBER DESCRIPTION 920-300340 Tongue Jack Mount Plate 2. a. 900-3934-24 Tongue Jack Cylinder - Welded 904-0007-14 Pin For Welded Cylinder (Not Shown) 900-3920-01 Tongue Jack Valve 900-3949-09 Check Valve Outside Tube Assembly...

  • Page 126: Service Record

    MODEL 20XP SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT Bandit Copyright 12/17...

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