Bandit 2590 Operating & Parts Manual
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Bandit 2590 Operating & Parts Manual

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OPERATING & PARTS MANUAL
MODEL 2590
2590
Model No: __________________________
Serial No: __________________________
DEALER:
Name: _____________________________
Address: ___________________________
City/State: __________________________
Phone No: __________________________
Delivery Date: _______________________
Engine Make: _______________________
Serial No: __________________________
Clutch Make: ________________________
Model: ___________ S/N _____________
Copyright 6/18
ATTENTION:
Depending on what replacement parts you are ordering, we will need the following information:
CHIPPER COMPONENTS
ENGINE COMPONENTS
CLUTCH COMPONENTS
Serial Number
Brand
Brand
Model Number of Chipper
Engine Serial Number
Clutch Serial Number
Engine Model Number
Clutch Model Number
MANUFACTURED BY BANDIT INDUSTRIES, INC
PHONE:
989
561-2270
(
)
PHONE:
800
952-0178 IN USA
(
)
FAX:
989
561-2273 ~ SALES DEPT.
(
)
FAX:
989
561-2962 ~ PARTS/SERVICE
(
)
WEBSITE:
www.banditchippers.com
6750 Millbrook Rd. • Remus, MI 49340 • 1-989-561-2270

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  • Page 1 Serial Number Brand Brand Model Number of Chipper Engine Serial Number Clutch Serial Number Engine Model Number Clutch Model Number MANUFACTURED BY BANDIT INDUSTRIES, INC PHONE: 561-2270 PHONE: 952-0178 IN USA FAX: 561-2273 ~ SALES DEPT. FAX: 561-2962 ~ PARTS/SERVICE WEBSITE: www.banditchippers.com...
  • Page 2 CALIFORNIA PROPOSITION 65 WARNING ADVERTENCIA Breathing diesel engine Respirar gases de escape de exhaust exposes you to motores diesel expone chemicals known to the quÍmicos conocidos por el estado State of California to cause de California como causales de cancer and birth defects or cáncer y defectos congénitos u other reproductive harm.
  • Page 3 11. _____ The customer has received instruction and fully understands that warranty will not apply if the machine is operated with replacement parts or equipment not manufactured or recommended by Bandit Industries, Inc. 12. _____ Customer has received, been advised, and understands the manuals, and the Safety/Service video supplied with the chipper.
  • Page 4 Copyright 2-17 FORM #Q-111 DATE PURCHASE: ______________________ TO BE RETURNED AFTER THIRTY (30) DAYS OF OPERATION MODEL: ________________________________ SERIAL NUMBER: _______________________ Please return to: Customer Data Department 6750 Millbrook Road DEALER NAME: ________________________ Remus, MI 49340 _______________________________________ Phone: (800) 952-0178 in USA Phone: (989) 561-2270 Fax: (989) 561-2273...

  • Page 5: Table Of Contents

    MODEL 2590 TABLE OF CONTENTS TABLE OF CONTENTS PAGE INTRODUCTION & WARRANTY ............2 SERIAL NUMBER LOCATIONS ............6 EQUIPMENT SPECIFICATIONS ............13 DECALS ....................14 CONTROLS ..................... 21 TRANSPORTATION PROCEDURES ............ 34 MAINTENANCE ..................37 HYDRAULICS ..................73 ELECTRICAL ..................84 REPLACEMENT PARTS ................

  • Page 6: Introduction & Warranty

    NOTICE The producer of this Bandit product reserves the right to make any modifi cations or revisions to the design or specifi cations of its machine without advance notice. The producer also reserves the right to change machine and part prices as needed without advance notice.

  • Page 8: Serial Number Locations

    MODEL 2590 SERIAL NUMBER LOCATIONS TYPICAL CHIPPER SERIAL NUMBER AND/OR WORK ORDER NUMBER LOCATIONS NOTICE The engine information is located on the engine 1. Engine Frame (Right Side) block. The clutch information is located on the 2. W/O # on top of frame side (Right Side) clutch plate (if equipped).
  • Page 9 Make sure the machine is in excellent machine. You may obtain additional copies of this condition, and all the guards are in place, tight and manual from your Bandit Dealer. secure. Before operating machine, you must have all Wear all personal protection equipment and follow potential operators;...
  • Page 10 NOTICE use your bare hands. Allow system to cool down to ambient temperature before opening any coolant or The Bandit has only been run for a short time to hydraulic oil system. test proper hydraulic pressures, possible leaks, etc. In cold weather situations let your hydraulic The fuel tank will be empty.
  • Page 11 Bandit Industries Inc. needed to ensure proper and prompt starting. Never use jumper cables in a confi ned or unventilated area.
  • Page 12 MODEL 2590 SAFETY PROCEDURES SAFETY PROCEDURES DANGER DANGER Before opening or closing the feedwheel trap If the chipper is properly maintained and operated door: disengage clutch, turn off engine, wait for the correctly, the chipper should not plug. In the unlikely...
  • Page 13 If needed, contact your nearest stabilize the machine. The tongue jack or rear dealer or Bandit Industries for the knife babbitt stabilizers are not designed to hold the machine MSDS. off the ground at any time. Install secure blocking DANGER and / or chocking as needed.
  • Page 14 MODEL 2590 SAFETY PROCEDURES SAFETY PROCEDURES IF MACHINE IS EQUIPPED WITH A SELF PROPELLED UNDERCARRIAGE Machines equipped with undercarriage tracks are shipped with a manual from the track manufacturer. Refer to it for service, operation, and safety information. WARNING Do not attempt to operate the machine on an ascending or descending slope of more than 25° or 46% or a side slope of more than 17°...

  • Page 15: Equipment Specifications

    MODEL 2590 EQUIPMENT SPECIFICATIONS EQUIPMENT SPECIFICATIONS Approximate Dimensions & Weights (Dimensions & weights will vary depending on optional equipment) Model 2590 Trailer Height: 144” (3.7 m) Length: 423” (10.7 m) Width: 113” (2.9 m) Weight: 29,000 - 35,000 lbs. (13,154 - 15,876 kg) Fuel Tank Capacity: 200 gal.
  • Page 16 MODEL 2590 DECALS DECAL LOCATIONS - 2590 Decal locations may vary, these are general locations. 18,60,63,64,65,68,69 10,24,27,28,48,55 16,19,22,24,44,47 5,8,10,12,18,23 49,50,52,57 2,25,26,33,36,38,45,47,50 14,22,49,51,55,60 1,2,9,11,12 14,18,24,34 1,2,34,38 4,7,11,12 3,17,22,31,40,54,58 7,24,39,48 NOTICE Some decals are for optional equipment. Decal locations may vary, these are general locations.
  • Page 17 MODEL 2590 DECALS DECAL LOCATIONS - 2590 Modifications and/or additions of decals to this list will happen. Consult chipper dealer or manufacturer for most current decal package. LOCATION NUMBER DESCRIPTION SPD-02 Moving Parts... SPD-03 Danger Lockout... SPD-04 Flying Discharge Material...
  • Page 18 MODEL 2590 DECALS DECAL LOCATIONS - 2590 Decal locations may vary, these are general locations. 18,60,63,64,65,68,69 10,24,27,28,48,55 16,19,22,24,44,47 5,8,10,12,18,23 49,50,52,57 2,25,26,33,36,38,45,47,50 14,22,49,51,55,60 1,2,9,11,12 14,18,24,34 1,2,34,38 4,7,11,12 3,17,22,31,40,54,58 7,24,39,48 NOTICE Some decals are for optional equipment. Decal locations may vary, these are general locations.
  • Page 19 Explosion Hazard...Ultra Low Sulfur Diesel... 900-8901-14 Basic Safety Decal Kit (Options may require additional decals) 900-8900-56 Bandit Model 2590 Logo Decal Kit Additional Decals for Machine Equipped With A Track Undercarriage - Consult dealer or manufacturer for general locations. SPD-19 ...Minimum 10 Feet Away From Tracks...

  • Page 20: Decals

    DECALS DECALS Decals located on your Bandit equipment contain useful information to assist you in operating your equipment safely. Some of the decals on your machine and their location are shown in this section. It is very important that all decals remain in place and in good condition on your machine. Please follow the care and instructions given below.
  • Page 21 MODEL 2590 DECALS Bandit Copyright 6/18...
  • Page 22 MODEL 2590 DECALS Bandit Copyright 6/18...
  • Page 23 4. If the limb or log does not feed, it may need feedwheels in the forward direction. repositioned. To reposition, read the following 2. Fee the machine with a mechanical log loader. steps: 3. Feed large, or butt end, of the branch or log into A. Reverse the feedwheels, reposition the infeed hopper first. Never feed this machine the limb or log, and feed again. by hand. B. The log may need to be removed from the machine to a safe work area and trimmed before attempting to feed again if it still will not feed. Bandit Copyright 12/20 INSERT...
  • Page 24 SHUT DOWN 1. Stop feeding material. 7. Shut the engine off. 2. Allow the machine to clear out any remaining 8. Remove the key, and make sure it stays in your material. possession. 3. Make sure the top feedwheel is in the lowered 9. Allow the machine to cool down position. 10. Remove all debris, wood chips, sawdust, leaves, 4. Throttle the machine down. etc. from the machine. 5. Disengage the clutch. 11. If transporting the machine, follow the transport 6. Wait for the chipper drum or disc to come to a procedures. complete stop. Bandit Copyright 12/20 INSERT...
  • Page 25 MODEL 2590 CONTROLS MACHINE ORIENTATION REFERENCE D I S D I A S I D I V E S I D I N F Bandit Copyright 6/18...
  • Page 26 MODEL 2590 CONTROLS CONTROL OPERATING PROCEDURES (REFER TO ELECTRONIC OPERATORS MANUAL) Track Radio Remote Control Trailer Radio Remote Control Tether Control Bandit Copyright 6/18...
  • Page 27 MODEL 2590 CONTROLS STARTING THE MACHINE Follow the daily start-up and maintenance check list before starting the machine. Before starting the engine make sure that the clutch is not engaged. Turn the battery disconnect switch to the on position. Make sure the engine kill switch is not depressed.
  • Page 28 MODEL 2590 CONTROLS CONTROL CABINET GEM Gauge For Engine Fuses Data Link 12V Power Outlet Ignition Switch BATTERY BOX MAIN CIRCUIT BREAKER Located on battery box MACHINE E-STOP Battery Disconnect Switch if equipped Air Brake Release NOTICE Control panels may not be exactly as shown.
  • Page 29 MODEL 2590 CONTROLS VALVE LOCATIONS Top Feed Relief Valve 900-3942-62 Bottom Feed Pressure Relief 900-3909-05 Bandit Copyright 6/18...
  • Page 30 MODEL 2590 CONTROLS CONTROL CABINET GEM Gauge For Engine Tether Receptacle Fuses Ignition Switch Data Link 12V Power Outlet MAIN CIRCUIT BREAKER BATTERY BOX Battery Disconnect Switch Power 12V Fuse 30 amp Hood Light 12V Fuse 15 amp Main Circuit Breaker Tripped...

  • Page 31: Controls

    MODEL 2590 CONTROLS CONTROLS Top Feedwheel Bottom Feedwheel Feedwheel Flow Yoke Lock Switch Control Valves DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, wait 2 minutes and then disconnect the battery.
  • Page 32 MODEL 2590 CONTROLS CONTROLS Key Pad Controller Stabilizers and Discharge Bandit Copyright 6/18...
  • Page 33 MODEL 2590 CONTROLS DRUM HOUSING AIR VENTS Knob Sliding Air Vent Vent Cover There are two air vents on each side of the drum housing of your machine. The air vents can be opened or closed to adjust your chip throwing to your particular application. The chip throwing distance has many variables for example: type of material chipping, size of material chipping, the machine engine size, if machine is equipped with autofeed or not, etc.
  • Page 34 MODEL 2590 CONTROLS YOKE LOCK Yoke Lock Switch Yoke Lock DANGER Before attempting any type of maintenance disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, wait 2 minutes and then disconnect the battery.
  • Page 35 MODEL 2590 CONTROLS CHIPPER HOOD ENGINE DISABLE SWITCH OPERATION This chipper hood engine disable switch is installed for safety purposes. It is designed to shut down the engine if the hood pin is not properly in place holding the chipper hood in the closed position. The system must be correctly maintained and operative at all times.
  • Page 36 MODEL 2590 CONTROLS TONGUE JACK - PINTLE HITCH 900-3920-01 Tongue Jack Control Valve: NOTE: Remove the lock pin BEFORE operating this function. The tongue jack control valve operates the tongue jack cylinder. To raise the front of the machine, push the control handle up.
  • Page 37 MODEL 2590 CONTROLS STABILIZERS - FIFTH WHEEL HITCH 900-3920-01 Front Stabilizer Control Valve: NOTE: Remove the lock pin BEFORE operating this function. The front stabilizer control valve operates the front stabilizer cylinder. (there will be one valve on each side) To raise the front of the machine, push the control handle away from you, towards the machine.

  • Page 38: Transportation Procedures

    MODEL 2590 TRANSPORTATION PROCEDURES TRANSPORTATION PROCEDURES WARNING BEFORE TRANSPORTING THE MACHINE THE FOLLOWING MUST BE COMPLETED. 1. Idle engine, disengage clutch. 2. Make sure the feedwheel is in the lowered position. 3. Lower the discharge into the transport position, setting on top of the discharge chute support.
  • Page 39 MODEL 2590 TRANSPORTATION PROCEDURES LOADER TRANSPORTATION PROCEDURES Figure 1 WARNING IF EQUIPPED WITH LOADER OPTION, BEFORE TRANSPORTING THE MACHINE THE FOLLOWING MUST BE COMPLETED ALONG WITH THE MACHINE TRANSPORTATION PROCEDURES. 1. Idle engine, disengage clutch, and install clutch lock if equipped.
  • Page 40 MODEL 2590 TRANSPORTATION PROCEDURES LOADING & UNLOADING SELF-PROPELLED MACHINES WARNING BEFORE ATTEMPTING TO USE A TRAILER FOR TRANSPORT, MAKE SURE THE TRAILER TOWING VEHICLE IS APPROPRIATE FOR THE TASK. 1. The trailer has a cargo weight rating capacity for the weight of the machine. The combined weight of the trailer and the machine can not exceed the load capacity of the tires, axles, hitch coupler system or the GVWR (Gross Vehicle Weight Rating) of the trailer.
  • Page 41 MODEL 2590 MAINTENANCE MACHINE ORIENTATION REFERENCE D I S D I A S I D I V E S I D I N F Bandit Copyright 6/18...

  • Page 42: Maintenance

    Failure to properly break-in your engine may result in poor bearing and piston ring surfaces. NOTICE The Bandit has only been run for a short time to test proper hydraulic pressures, possible leaks, etc. The fuel tank will be empty. Fuel is provided through a small auxiliary tank for testing. This immensely helps maintain safety in our manufacturing facility and while shipping.
  • Page 43 MODEL 2590 MAINTENANCE DAILY START UP & MAINTENANCE (cont.) 8. Check chipper drum to turn: 14. Check / adjust the chipper drive belt tension: Very carefully, manually with a pry bar or wood Inspect belt condition and replace if needed. The bar, turn the chipper drum a full revolution.
  • Page 44 If pressurized water is used, be careful not manufacturer’s manual. Bandit Industries, Inc. does to turn the debris hard and pack solid between the not warranty clutch failures.
  • Page 45 MODEL 2590 MAINTENANCE WEEKLY MAINTENANCE 1. Check anvil clearance, tightness, and wear: 4. Check fluid level in pump bearing block(s): Measure the anvil clearance. The clearance should Keep the fluid level in the pump bearing block(s) full, be .120” (3.0 mm) from highest knife. Check the use an 80W/90 type gear lube.
  • Page 46 MODEL 2590 MAINTENANCE 6 MONTH MAINTENANCE 1. Pump bearing block(s): 3. Infeed conveyor gear box: Pack the female spines of the bearing block(s) every Change gear lube after first 50 hours and 100 hours, 6 months or every 1000 hours with an EP-2 Lithium then every 6 months or every 1000 hours afterwards.
  • Page 47 MODEL 2590 MAINTENANCE BOLT TORQUE CHART (THESE TORQUES ARE BASED ON DRY, CLEAN THREADS) DESCRIPTION BOLT SIZE TORQUE (FT.-LBS.) TORQUE (Nm) Chipper Bearing Bolts 1” - 8 NC Drum Bearing Housing Bolts 1” - 8 NC Chipper Drum Bolt-On Hub 7/8”...
  • Page 48 MODEL 2590 MAINTENANCE DAILY START UP & MAINTENANCE CHECK LIST Each day before starting your machine these checks must be made: OK REPAIRED 1. Check the safety decals and engine gauges, replace if damaged. 2. Check, maintain, and service all safety equipment for proper operation: engine disable plug, hood pin, spring lock for hood pin (disc chippers only), etc.
  • Page 49 MODEL 2590 MAINTENANCE WEEKLY CHECK LIST Every week these checks must be made: OK REPAIRED 1. Check anvil clearance, tightness, and wear. 2. Check alternator and fan belts on engine, adjust or replace. 3. Check and retighten wheel lug nuts (if equipped).
  • Page 50 MAINTENANCE ITEM WHAT TO CHECK RESULTS 1. Sharp knives - Bandit approved 1. Proper sharpening procedures new knives or professionally will pay dividends! Maintaining...
  • Page 51 MODEL 2590 MAINTENANCE TOP 10 CHIPPER MAINTENANCE ITEMS cont. MAINTENANCE ITEM WHAT TO CHECK RESULTS 1. Clean the radiator with compressed 1. Not following these maintenance air and/or pressurized water (soap items will cause overheating, 6. Engine may also be needed) to clean the...
  • Page 52 MODEL 2590 MAINTENANCE LUBRICATION CHART CHECK # DESCRIPTION DAY WEEK MONTH PROCEDURE 1 Drum Bearings 16 pumps monthly - wipe off excess 2 Feedwheel Bearings 1 shot of grease - wipe off excess 3 Infeed Conveyor Bearings 1 shot of grease - wipe off excess...
  • Page 53 MODEL 2590 MAINTENANCE LUBRICATION CHART Use as a reference only, locations may vary depending on options or component manufacturer. NOTICE Lubrication point instructions are described on the machine, in the Lubrication & Coolant Section and Maintenance Section of this manual, or component manufacturer’s manual.
  • Page 54 Knife Saver will increase the life span of chipper (SEE TORQUE CHART). knives if used during the recommended times. Each knife installed in every new machine at Bandit has the Knife Saver used on it before leaving the factory. The Knife Saver can be purchased from...
  • Page 55 MAINTENANCE KNIFE SHARPENING Only Bandit knives and hardware are recommended for use in your Bandit chippers. Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that is expected from the Bandit chipper.
  • Page 56 KNIFE CHANGING PROCEDURE Only Bandit knives and hardware are recommended for use in your Bandit chippers. Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that is expected from the Bandit chipper.
  • Page 57 Refer to the Material Safety Data Sheet (MSDS) for information pertaining to the knife babbitt material including the health hazard information, first aid procedures, special handling procedures, disposal procedures, etc. If needed, contact your nearest dealer or Bandit Industries for the knife babbitt MSDS. KNIFE BABBITTING PROCEDURES 1.
  • Page 58 MODEL 2590 MAINTENANCE BABBITT KNIFE & HOLDERS INSTALLATION DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, wait 2 minutes and then disconnect the battery.
  • Page 59 MODEL 2590 MAINTENANCE BABBITT KNIFE & HOLDERS INSTALLATION Figure 1 Clean all the threaded holes if the knife holder is removed or replaced. Figure 2 If replacing the counter knife, apply Loctite 243 to the socket head cap screws and torque to 15 ft.-lbs.
  • Page 60 MODEL 2590 MAINTENANCE ANVIL ADJUSTMENT Drum Head Knife Anvil To Knife Gauge Anvil Anvil Bolts Anvil Adjuster Torque To Bolts Specs Anvil Puller Block View looking up underneath View looking through the drum head and base area feedwheels at the throat area...
  • Page 61 2. In order to check the clearance one person will need to climb into the infeed hopper. Use a feeler gauge or the anvil to knife gauge supplied by Bandit to check the clearance of the first knife to the anvil.
  • Page 62 MODEL 2590 MAINTENANCE CHIPPER BELT TENSION DANGER WARNING Before attempting any type of maintenance, If belts are not properly adjusted belts will slip, disengage clutch, wait for the disc/drum to come to a glaze over, and be ruined. THIS FAILURE IS NOT...
  • Page 63 MODEL 2590 MAINTENANCE CHIPPER BELT TENSION Chipper Sheave FIGURE 1 Check Sheave Alignment Engine Mounting Bolts With a Straight Edge or String Engine Sheave Engine Sheave Mounting Bolts Positioning Jam Nuts Mounting Bolts Adjuster Bolt Adjuster Bolt FIGURE 2 BELT TENSION GAUGES...
  • Page 64 MODEL 2590 MAINTENANCE INFEED MAINTENANCE DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, wait 2 minutes and then disconnect the battery.
  • Page 65 MODEL 2590 MAINTENANCE INFEED MAINTENANCE Figure 2 NOTICE There is one conveyor bearing adjuster on each side of the conveyor of your machine. The bearing adjuster must be adjusted equally on both sides. Count the number of threads on each side as you adjust the infeed conveyor.
  • Page 66 MODEL 2590 MAINTENANCE TWIN DISC SP318 CLUTCH HANDLE & TORQUE DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, wait 2 minutes then disconnect the battery.
  • Page 67 MODEL 2590 MAINTENANCE DISCHARGE REMOVAL DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, wait 2 minutes then disconnect the battery.
  • Page 68 MODEL 2590 MAINTENANCE CONVEYOR CLEAN OUT DOOR DANGER Before attempting any type of maintenance disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, wait 2 minutes and then disconnect the battery.
  • Page 69 MODEL 2590 MAINTENANCE BOTTOM FEEDWHEEL REMOVAL DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, wait 2 minutes then disconnect the battery.
  • Page 70 MODEL 2590 MAINTENANCE DRUM HEAD BEARING YEARLY SERVICE DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, wait 2 minutes and then disconnect the battery.
  • Page 71 MODEL 2590 MAINTENANCE DRUM HEAD BEARING YEARLY SERVICE BEARING RELUBE PROCEDURE START Inspect grease condition for extreme wear, contamination or If the procedure is water emulsifi cation performed outside, protect the bearings from rain or snow High amount of Replace bearing...
  • Page 72 MODEL 2590 SERVICING BEARING BLOCK The female splines in the bearing block need to be packed with an EP-2 Lithium type grease every six months or every 1000 hours. To do this, unbolt the hydraulic pump from the bearing block and slide the hydraulic pump out of the bearing block.
  • Page 73 MODEL 2590 MAINTENANCE CHAIN PULLER DANGER Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, wait 2 minutes and then disconnect the battery.
  • Page 74 MODEL 2590 MAINTENANCE PROCEDURE FOR UNPLUGGING YOUR CHIPPER If your chipper is plugging, it is usually caused by allowing the engine to drop below required R.P.M.’s. This can be resolved by simply shutting the feedwheel(s) off when the engine begins to lug down. Operating the engine at speeds lower than full R.P.M.’s causes your chipper to plug.
  • Page 75 MODEL 2590 MAINTENANCE TIRE WEAR DIAGNOSTIC CHART The wear pattern and tread life of tires Wear Pattern Cause Action involves many variables that the user has control of, but DOES NOT fall under faulty manufacture or design. • Adjust pressure to Edge •...
  • Page 76 MAINTENANCE PAINT CARE To help keep up the appearance of your Bandit equipment and reduce the possibility of surface rust follow these steps: 1. The machine should be washed on a regular basis with a non-abrasive mild detergent and then rinsed thoroughly.

  • Page 77: Hydraulics

    MODEL 2590 HYDRAULICS HYDRAULICS WARNING It is very important after you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fi ttings. Relieve all pressure and retighten as needed. DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, gangrene, or death.
  • Page 78 Choose a fl uid that has test results in these areas for best results. Based on the varying temperatures of the area where Bandit equipment is used, and the high demand and loads placed on this equipment, Bandit has fi lled each hydraulic system with Petro-Canada’s Hydrex XV All Season Hydraulic Fluid for maximum protection and performance.
  • Page 79 MODEL 2590 HYDRAULICS TYPICAL HYDRAULIC RELIEF PRESSURE SETTINGS TYPICAL HYDRAULIC FLOWS AND RPM SETTINGS (Approximate, For Reference Only, Engine At Full RPM) Equipment Model 2590 Top Feedwheel GPM (LPM) (121) Bottom Feedwheel GPM (LPM) (87) Accessory GPM (LPM) (57) Top Feedwheel Relief...
  • Page 80 HYDRAULICS THE BANDIT HYDRAULIC SYSTEM The Bandit is equipped with a very efficient, simple • If the Bandit’s hydraulic system is kept clean and hydraulic system. Each component is capable of the hydraulic pressures are not increased beyond withstanding a specified PSI (bar) and still operate the specified PSI (bar), the maximum use and life for a very long time.
  • Page 81 MODEL 2590 HYDRAULICS HYDRAULICS WARNING It is very important after you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings. Retighten as needed. DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, gangrene, or death.
  • Page 82 MODEL 2590 HYDRAULICS HYDRAULIC SYSTEM TROUBLE SHOOTING Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the disc/drum lock pin, and disconnect the battery.
  • Page 83 COMPONENT PROCEDURE Checking relief Contact your nearest dealer or Bandit Industries for instructions to check the valve setting relief valve setting. Adjusting relief Contact your nearest dealer or Bandit Industries for instructions to adjust the valve setting relief valve setting.
  • Page 84 MODEL 2590 HYDRAULICS “B” Load Sense Relief “B” Port Valve “A” Port Valve “A” Load Sense Relief NOTE: Refer to check sheet or machine S/N when ordering parts. Bandit Copyright 6/18...
  • Page 85 5 gallon (19L) pail. The following instructions are for machines with Live Hydraulics, for machines without Live Hydraulics contact your local dealer or Bandit Industries. In order to check out a hydraulic motor, it is necessary to mechanically stop the motor from turning while under load.
  • Page 86 MODEL 2590 HYDRAULICS HYDRAULIC PUMP CHECK OUT HYDRAULIC PUMP CHECK WITHOUT USING A FLOW METER To check out the hydraulic pump the mechanic will need a needle type control valve, a pressure gauge capable of reading 3000 psi (207 bar), an in-line 2500 psi (172 bar) relief, and a hose long enough to span between the pump and the hydraulic tank.
  • Page 87 MODEL 2590 HYDRAULICS HYDRAULIC PUMP CHECK OUT HYDRAULIC PUMP CHECK OUT USING A FLOW METER (WITH RELIEF) To check out the hydraulic pump the mechanic will need a needle type fl ow meter capable of reading 3000 psi (207 bar) and a long enough hose that will go from the fl ow meter back to the fi rst component.

  • Page 88: Electrical

    MODEL 2590 ELECTRICAL TYPICAL ELECTRICAL WIRING DIAGRAMS 6 Wire Main Cable Color Code 6 = BROWN - N/A Red R (Brake Light) White W (Ground) 1 = WHITE - GROUND Green G (Right Turn) 2 = BLACK - RUNNING LIGHT...

  • Page 89: Replacement Parts

    Some of the components shown in this section are for optional equipment and may not apply to every machine. NOTICE Bandit Industries Inc. reserves the right to make changes in models, size, design, installations and applications on any part without notification.
  • Page 90 MODEL 2590 INFEED HOPPER COMPONENTS YOKE/INFEED 32 34 NOTICE Parts may not be exactly as shown. Bandit Copyright 6/18...

  • Page 91: Infeed Hopper Components

    MODEL 2590 INFEED HOPPER COMPONENTS YOKE/INFEED LOCATION PART NUMBER DESCRIPTION 259-2001-49 Rear Bumper Assembly 259-2000-72 Conveyor Bearing Adjuster Assembly (Radiator Side) 259-2002-62 Conveyor Bearing Adjuster Assembly (Drive Side) 900-1915-56 Bearing 259-2000-86 Conveyor Idler Wheel Assembly (Auger Style) 6. a. 259-2001-26 Conveyor Infeed Chain Slat Assembly 7 1/2’...
  • Page 92 MODEL 2590 CHIPPER COMPONENTS CHIPPER/BASE NOTICE Parts may not be exactly as shown. Bandit Copyright 6/18...

  • Page 93: Chipper Components

    MODEL 2590 CHIPPER COMPONENTS CHIPPER/BASE LOCATION PART NUMBER DESCRIPTION 259-2002-54 Discharge Hood Assembly Drop in Breakers 938-3014-13 Hinged Hood Lock Pin Hold Down Plate 938-3014-11 Hinged Hood Lock Pin 900-2916-31 Engine Disable Switch 259-2000-17 Hinged Hood Assembly 6. a. 259-1000-06...
  • Page 94 MODEL 2590 CHIPPER COMPONENTS CHIPPER DRUM LOCATION PART NUMBER DESCRIPTION 259-1000-06 Drum Assembly Complete 259-2000-82 Drum Assembly 938-200133 Drum End Plate Assembly 900-1914-34 Keyless Locking Bushing 259-3005-52 Keyless Locking Bushing Cover Plate 977-301610 Keyless Locking Bushing Cover Plate 7. a.
  • Page 95 MODEL 2590 CHIPPER COMPONENTS MICRO CHIPPER DRUM LOCATION PART NUMBER DESCRIPTION 259-1000-88 Drum Assembly Complete 259-2002-20 Drum Assembly 938-200133 Drum End Plate Assembly 900-1914-34 Keyless Locking Bushing 259-3005-52 Keyless Locking Bushing Cover Plate 977-301610 Drum Bushing Cover Plate 7. a.

  • Page 96: Chipper Knife & Hardware

    MODEL 2590 CHIPPER KNIFE & HARDWARE BABBITT STYLE KNIFE NOTICE KNIFE BOLTS MUST BE INSTALLED THROUGH KNIFE AS SHOWN. LOCATION PART NUMBER DESCRIPTION 259-1000-93 Micro Chip Pocket Assembly 259-3013-33 Knife Holder - Babbitt Style Knife 259-3004-84 Counter Knife 900-4909-76 1/4” - 20 x 1/2” SHCS Counter Knife Bolts...
  • Page 97 MODEL 2590 CHIPPER KNIFE & HARDWARE BOLT IN STYLE KNIFE NOTICE KNIFE BOLTS MUST BE INSTALLED THROUGH KNIFE AS SHOWN. LOCATION PART NUMBER DESCRIPTION 938-300005 Knife Holder 900-4914-30 3/4”-10NC x 2 1/4” SHCS Knife Holder Bolt 900-9902-27 Knife 900-4901-32 5/8” Washer 900-4913-99 5/8”-18NF x 2”...

  • Page 98: Anvil Hardware

    MODEL 2590 ANVIL HARDWARE T I O D I R LOCATION PART NUMBER DESCRIPTION 259-3001-20 Anvil Only 900-4903-21 3/4” Mill Carb Washer 900-4902-75 Adjuster Eye Bolt 5/8” x 6” 900-4907-04 5/8”-11NC Nut 900-4901-32 5/8” Mill Carb Washer 900-4907-17 3/4” Lock Washer 900-4912-80 3/4”-10NC x 4”...
  • Page 99 MODEL 2590 BEARING COMPONENTS DRUM BEARING LOCATION PART NUMBER DESCRIPTION 900-1913-74 Bearing Housing 2. a. 900-1911-88 Bearing Adapter - Includes Lock Washer & Lock Nut - 4 15/16” 900-1921-82 Bearing Adapter - Includes Lock Washer & Lock Nut - 5”...

  • Page 100: Discharge Components

    MODEL 2590 DISCHARGE COMPONENTS 5th WHEEL STANDARD DISCHARGE LOCATION PART NUMBER DESCRIPTION 259-1001-52 5th Wheel Discharge Assembly 259-3009-25 Discharge Top Plate (Lower Section) 259-3009-26 Discharge Top Plate (Middle Section) 259-3009-27 Discharge Top Plate (Top Section) 900-3943-75 Discharge Tilt and Swivel Cylinder...
  • Page 101 MODEL 2590 DISCHARGE COMPONENTS PINTLE HITCH DISCHARGE LOCATION PART NUMBER DESCRIPTION 259-2002-67 Discharge Weldment Assembly 900-3926-44 Stauff Clamp 259-3006-34 Discharge Chute Top Removable Plate 900-3943-75 Discharge Tilt and Swivel Cylinder 938-1000-25 Discharge Flipper Chute Swivel Shaft 259-2000-36 Discharge Flipper Chute, Outer Assembly...
  • Page 102 MODEL 2590 LOADER COMPONENTS NOTICE NOTICE Parts may not be exactly as shown. Parts may not be exactly as shown. Bandit Copyright 6/18...

  • Page 103: Loader Components

    MODEL 2590 LOADER COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-3901-57 Loader Swing Hydraulic Motor 900-3901-59 Spline Adapter 900-3901-58 Gear Box 900-3904-42 Oil Cup For Planetary Speed Reducer 900-3934-85 Oil Hose For Planetary Speed Reducer 900-1901-44 Pinion Gear 960-0005-49 Washer 900-4906-70 1/2”-13NC Bolt...

  • Page 104: Frame & Accessory Components

    MODEL 2590 FRAME & ACCESSORY COMPONENTS 2590 FRAME Pintle Hitch Option NOTICE NOTICE Parts may not be exactly as shown. Parts may not be exactly as shown. Bandit Copyright 6/18...
  • Page 105 MODEL 2590 FRAME & ACCESSORY COMPONENTS 2590 FRAME LOCATION PART NUMBER DESCRIPTION 977-301530 Poly Tail Light Cover 900-2923-53 LED Tail Light 900-2909-60 LED Marker Light Red 900-2914-94 Rubber Grommet for LED Marker Light 900-2908-75 Rubber Grommet for LED Marker Light 6.

  • Page 106: Front Stabilizer Components

    MODEL 2590 FRONT STABILIZER COMPONENTS LOCATION PART NUMBER DESCRIPTION 259-2004-51 Stabilizer Top Housing (Left Side) 900-3953-08 Stabilizer Cylinder 900-4905-19 Hair Pin Clip 955-300086 Stabilizer Leg Pin 259-2004-52 Stabilizer Top Housing (Right Side) 259-2004-50 Stabilizer Inner Leg 259-2004-49 Stabilizer Bottom Leg...

  • Page 107: Fuel Tank Components

    MODEL 2590 FUEL TANK COMPONENTS 130 GALLON FUEL TANK LOCATION PART NUMBER DESCRIPTION 259-2000-34 Fuel Tank Complete 130 gal. (492 Liter) 900-3900-73 Bushing 900-3933-66 Fuel Suction Pipe 977-304518 Fuel Cap Locking Cover 900-2923-93 29” Fuel Sender 980-0125-85 Fuel Tank Lock Bar...
  • Page 108 MODEL 2590 FUEL TANK COMPONENTS 200 GALLON FUEL TANK LOCATION PART NUMBER DESCRIPTION 259-2003-05 Fuel Tank Complete 200 gal. (757 Liter) 900-3900-73 Bushing 900-3933-66 Fuel Suction Pipe 977-304518 Fuel Cap Locking Cover 900-2923-93 29” Fuel Sender 980-0125-85 Fuel Tank Lock Bar...

  • Page 109: Hydraulic Tank Components

    MODEL 2590 HYDRAULIC TANK COMPONENTS LOCATION PART NUMBER DESCRIPTION 259-2001-47 Hydraulic Tank Complete 85 gal. (322 Liter) 900-2920-31 Fuel Sender 977-304518 Fuel Cap Locking Cover 249-3007-66 Temporary Filter Cover 259-2003-96 Engine Fluid Heater Loop 977-303477 Engine Fluid Heater Loop Mount Gasket...
  • Page 110 MODEL 2590 ENGINE COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 6/18...

  • Page 111: Engine Components

    MODEL 2590 ENGINE COMPONENTS LOCATION PART NUMBER DESCRIPTION 959-2000-00 Engine Debris Screen 2. a. 930-2002-99 Debris Screen Spacer Frame (Twin Disc or PTTECH HPTO318) ** 930-2003-00 Debris Screen Spacer Frame (PTTECH HPTO14 or HPTO15) ** 900-2924-62 Amber Marker Light (Oval)

  • Page 112: Hydraulic Components

    MODEL 2590 HYDRAULIC COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-3932-95 Internal Hydraulic Return Filter Ass’y (Includes #2) 900-3931-34 Filter Only For Internal Hydraulic Return Filter Ass’y 900-3944-48 Filter Gauge Flex Fan Valve 900-6913-80 NOTICE Subject to change without notice, refer to the machine check sheet for the hydraulic part numbers.
  • Page 113 MODEL 2590 HYDRAULIC COMPONENTS T - Manifold Counter Balance 900-3917-50 900-3923-05 Pilot Block Bottom Feed Pressure Relief 900-3983-12 900-3909-05 Splitter Manifold Dual Pilot Valve 960-0020-89 900-3949-09 NOTICE Parts may not be exactly as shown. Bandit Copyright 6/18...
  • Page 114 MODEL 2590 HYDRAULIC COMPONENTS FPS VALVE LOCATION PART NUMBER DESCRIPTION 1. a. 900-3938-13 Solenoid Only - 24 Volt 900-3938-12 Solenoid Only - 12 Volt 900-3908-23 Relief Only 900-3907-69 Valve Section With 24 Volt Solenoids - Flipper Up/Down, Flipper Left/Right, & Discharge Up/Down...
  • Page 115 MODEL 2590 HYDRAULIC COMPONENTS TYPICAL SPRING LOADED CONTROL VALVE COMPONENTS LOCATION PART NUMBER DESCRIPTION 904-0003-29 Handle Only (Long) 900-3905-95 Valve Bracket Only With Screws 904-0003-30 Master Link Only Control Valve 904-0003-31 Pin And Cotter Key For Control Valve 904-0003-32 Bracket, Handle And Chain Link NOTE: INCLUDES #’s 1, 2, 3, 4...
  • Page 116 MODEL 2590 HYDRAULIC COMPONENTS HOSE GUARD HOSE CLAMP HOSE CLAMP LOCATION PART NUMBER DESCRIPTION Bolt Locking Plate Plastic Clamp 4. a. 900-3914-09 Weld Plate for 1/4” Double Clamp 900-3914-08 Weld Plate for 1/2” Double Clamp 900-3926-47 Weld Plate for 3/4” Double Clamp 5.
  • Page 117 MODEL 2590 HYDRAULIC COMPONENTS BOTTOM FEED RELIEF BLOCK Hydraulic Hose From Pump Hydraulic Hose To Tank LOCATION PART NUMBER DESCRIPTION Main Relief Block Only 2. a. 900-3908-23 Main Relief Only (Vickers) 900-3919-96 Main Relief Only (Danfoss) 900-3923-48 Main Relief Block Assembly (Includes #’s 1 & 2) “AUTO FEED PLUS”...
  • Page 118 MODEL 2590 HYDRAULIC COMPONENTS Flow Control Valve Flow Control Valve Top Feedwheel Bottom Feedwheel 900-3942-61 900-3924-54 Top Feed Relief Valve Hydraulic Pump 900-3942-62 900-3943-56 Auxiliary Pump 900-3942-65 NOTICE Parts may not be exactly as shown. Bandit Copyright 6/18...

  • Page 119: Air Brake Components

    MODEL 2590 AIR BRAKE COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-5903-81 Glad Hands 900-3911-17 Coil Flex Hoses - 1 Set 034-057-01 Air Chamber 900-3925-61 Quick Release Valve 5. a. 900-5905-56 Air Tank 900-9900-34 150 PSI Pop Off Valve (Not Shown) 900-5905-57...

  • Page 120: Service Record

    MODEL 2590 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT Bandit Copyright 6/18...

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