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Serial Number Brand Brand Model Number of Chipper Engine Serial Number Clutch Serial Number Engine Model Number Clutch Model Number MANUFACTURED BY BANDIT INDUSTRIES, INC PHONE: 561-2270 PHONE: 952-0178 IN USA FAX: 561-2273 ~ SALES DEPT. FAX: 561-2962 ~ PARTS/SERVICE WEBSITE: www.banditchippers.com...
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CALIFORNIA PROPOSITION 65 WARNING ADVERTENCIA Breathing diesel engine Respirar gases de escape de exhaust exposes you to motores diesel expone chemicals known to the quÍmicos conocidos por el estado State of California to cause de California como causales de cancer and birth defects or cáncer y defectos congénitos u other reproductive harm.
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ACCIDENTS INVOLVING BRUSH CHIPPERS CAN AND SHOULD BE PREVENTED... Operator training and enforcement of safety policies are ESSENTIAL! Bandit Industries, Inc. Safety Booklet...
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If you have purchased a Brush Bandit® Chipper second hand, know someone that has, or have resold a Brush Bandit® Chipper - please contact us. Please fax us at (989) 561-2273 or e-mail us at www. banditchippers.com with the chipper model number, chipper serial number, and current owners name, address, etc.
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The following safety features have been developed for, and are currently being used on Brush Bandit® Chippers. They are available from your local Bandit® Dealer. Some are new and some have been presented before. We urge you to update your chippers with these devices.
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Also supply the inside width dimension of the inlet end of the infeed hopper or existing 18” deep folding infeed pan. Folding infeed pans were optional on Bandit Chippers for many years. The 18” deep infeed pan became standard equipment on Bandit hand-fed chippers in February 1994.
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The chipper hood must NEVER be opened, or pushed closed if the disc/drum is turning. When you supply the chipper model and serial number, this kit is available through your local Bandit® dealer. You also need to supply us with the engine make and model, then we will include the electric schematic to wire the device into the engine system.
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Have you heard reports or seen your employees bending over and reaching into the infeed hopper, near the feedwheels? Along with the wooden push paddle and the infeed hopper tray, Bandit Industries, Inc. began installing on their mechanical feed hand fed chippers the patented “Last Chance Stop” cable system. This system has been standard on Bandit®...
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FEED CONTROL BAR FEED CONTROL BAR R E V E R Brush Bandit® Chippers that are designed to be hand fed have F E E D a simple, easy to reach feed control bar located across the top and A R D F O R W down both sides of the infeed hopper.
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Don’t slam the chipper hood open! It damages the hinge! The hinge needs periodic lubrication to properly operate and to avoid excessive wear! The hinge, hood rest, and hood require scheduled inspection. If they are damaged, replace them! Use only a Bandit factory replacement part.
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Insert a small branch into the feedwheel(s). If the chips discharge properly, the chipper is clear and normal operation may resume. Bandit Industries, Inc. Safety Booklet viii...
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Striped tape can be obtained through your local Bandit® dealer. The striped tape can be ordered by the foot under part number 900-9901-69.
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When the need arises to replace a machine component with a decal attached, be sure and replace the decal. Replacement decals are available, and can be purchased from the manufacturer or your Bandit Dealer. Peel back about half of the backer paper on the decal. Position it on the flat, dry, clean surface so it is smooth and secure.
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Training is essential! It is extremely important for everyone who operates a wood chipper to be trained. Operating instructions for the chipper are included in Bandit manuals, decals, and training videos with each chipper sold. We also highly recommend that you use the NAA chipper safety video.
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11. _____ The customer has received instruction and fully understands that warranty will not apply if the machine is operated with replacement parts or equipment not manufactured or recommended by Bandit Industries, Inc. 12. _____ The customer has received, been advised, and understands the manuals, and the Safety/Service video supplied with the chipper.
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Copyright 2-17 FORM #Q-111 DATE PURCHASE: ______________________ TO BE RETURNED AFTER THIRTY (30) DAYS OF OPERATION MODEL: ________________________________ SERIAL NUMBER: _______________________ Please return to: Customer Data Department 6750 Millbrook Road DEALER NAME: ________________________ Remus, MI 49340 _______________________________________ Phone: (800) 952-0178 in USA Phone: (989) 561-2270 Fax: (989) 561-2273...
SERIAL NUMBER LOCATIONS SERIAL NUMBER LOCATIONS NOTICE The engine information is located on the engine 1. S/N on side of frame block. The clutch information is located on the clutch 2. W/O # on top of frame plate (if equipped). Bandit...
It is the responsibility of the owner or employer maintenance and repair of this BANDIT product. As to ensure that the operator is trained and practices with any piece of equipment, safety should always...
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All tools not in use should machine. You may obtain additional copies of this be secured in a tool box. manual from your Bandit Dealer. Always be cautious and careful when operating Operators must at all times be located within easy your equipment.
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MODEL 12X SAFETY PROCEDURES SAFETY PROCEDURES DANGER Never sit, stand, lay, climb or ride anywhere on this Do not operate this machine without the hood pin machine while it is running, operating, or in transit. in place. Do not operate the machine with any type You will be injured.
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Failure to do this could result in serious injury. Improperly adjusted or maintained line shear could result in serious injury or death and damage to the chipper. Before performing maintenance on the machine remove all debris, oil, grease, water, snow, ice, etc. from all machine surfaces. Bandit...
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It is very important after you have operated a new equipment unless specifically recommended or machine for approximately an hour to shut down the requested by Bandit Industries Inc. machine and recheck all nuts and bolts. It is normal This chipper is designed to be hand fed only. Do...
Feedwheel control bar should pivot with little eff ort, by hand or with a pull on the “Last Chance” cables. Lubricate pivot points of the feedwheel control bar weekly. Adjust pivot tension with the tightness of inside friction nuts. Secure adjustment with outside jam nuts Bandit...
14 Engine Controls, Adjusters On engine 15 Electric Engine Throttle Adjuster (if equipped) On engine 16 “Bandit” Lever Throttle Adjuster (if equipped) On engine 17 Feedwheel Motor Coupler (Not Shown) Radiator side on top and bottom yoke 18 Knives & Hardware (Not Shown)
MODEL 12X OPERATION CHIPPER HOOD ENGINE DISABLE PLUG This chipper hood engine disable plug is installed NOTICE for safety purposes. It is designed to shut down the The engine disable plug has a circuit fuse. If engine if the hood pin is not properly in place holding the engine will not start or run, check the fuse first the chipper hood in the closed position.
Check the fuel level daily, running out and repriming is time consuming. Do The Bandit throttle system has (2) positions, HIGH not over fill the tank, there must be expansion space and LOW. Engine R.P.M. is controlled by moving the in the top of the tank.
MODEL 12X OPERATION OPERATION DANGER NOTICE Avoid moving parts. Keep hands, feet, and clothing Do not operate this machine unless all machine away from power driven parts. Keep all guards and controls operate properly. They must function, shift shields in place and properly secured. Contact with smoothly and accurately at all times.
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MODEL 12X OPERATION MACHINE OPERATION Figure 1 Travel Path Turn away from the infeed hopper and keep moving after releasing the limb or log. Release limb or log into chipper Butt end of Travel brush fi rst Path Bandit...
MODEL 12X OPERATION MACHINE OPERATION NOTICE Chippers are not designed to cut chunk wood, dimensional lumber including rail road ties, or end cut logs standing on end. Chipper knives coming in contact with a fl at surface puts an extreme shock load on the chipper drum components and bearings.
Machine must be hauled level and the towing 9. Do not transport unless discharge is secured vehicle must be sized to handle hitch weight, towing into a transport position. weight, and braking requirements. 10. Check tires for correct pressure, cuts or damaged rims. Bandit...
Expensive damage to the machine will occur if video, and has been properly trained. You can proper preparation is not taken before welding on purchase additional Bandit manuals, decals and the machine. Be sure to disconnect both battery videos fro a nominal fee.
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Autofeed Plus Solenoid Retainer Nut 4 - 6 5 - 8 Hitch Mount Bolts 5/8” - 11 NC Before tightening bolts be sure you have the correct size bolt for the correct amount of torque. Use only factory approved knives and hardware. Bandit...
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If a problem is found contact the chipper tanks. Do not use fingers or skin to check for manufacturer or an authorized Bandit dealer. Also hydraulic leaks. Repair or replace any damaged or check the chipper housing at this time. Check the leaking components.
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PTO clutch manufacturer’s manual. Bandit Industries, Inc. does not warranty clutch failures. water. A partially plugged radiator will not allow the engine to cool properly.
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MODEL 12X MAINTENANCE WEEKLY MAINTENANCE ALTERNATOR & FAN BELTS ON ENGINE WHEEL LUG NUTS Inspect belt condition and replace as needed. Keep lug nuts tight, retorque, replace if needed. As applicable adjust and maintain per the engine ALL STEEL FRICTION AREAS manufacturer’s manual.
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PAINT CARE DECAL CARE Decals located on your Bandit equipment contain To help keep up the appearance of your Bandit equipment and reduce the possibility of surface rust useful information to assist you in operating your equipment safely. The safety decals are shown and follow these steps: explained in this section along with decal locations.
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Each knife installed in every new machine at knife of comparable usage. It helps to keep the drum Bandit has the Knife Saver used on it before leaving balanced, and it helps maintain chip quality. the factory. The Knife Saver can be purchased from your local Bandit dealer.
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O n l y B a n d i t k n i v e s a n d h a r d w a r e a r e are sharpened. The knives should be machine recommended for use in your Bandit chippers. Only ground to produce a flat, straight edge.
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Only Bandit knives and hardware are recommended for use in your Bandit chippers. Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that is expected from the machine.
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4. Use a feeler gauge or the anvil to knife gauge 6. Clean the Loctite off the counter knife bolts and supplied by Bandit to check the clearance of the first from the mounting holes. knife to the line shear. Check the clearance at the 7.
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Use a feeler 5. Set the closet knife to this distance. gauge or the anvil to knife gauge supplied by Bandit to check the clearance of the first knife to the anvil. Check the clearance at the left and right sides of the knife.
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Anvil Adjuster Anvil Puller Anvil Adjuster Bolt Block Bolt If anvil is not too worn, the four working edges can be ground or machined to repair. NOTE: Make sure the anvil clearance will still be obtainable after grinding or machining. Bandit...
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MODEL 12X MAINTENANCE BELT TENSION SAFETY INSTRUCTIONS NOTICE Before attempting any type of maintenance, Every month, the beltshield needs to be removed disengage clutch, wait for the drum to come to a complete and the belts need to be checked and adjusted. For stop, turn off engine, remove the ignition key, make best results use a good belt tension tester.
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Pump Drive Belts: 1/4” (6.4 mm) deflection with train working for you, not against you, by checking for 5.4 kg (12 lbs) of force. needed adjustment or replacement. GOOD BELT WORN SHEAVE WORN BELT BELT BELT BELT SPACE SHEAVE SHEAVE SHEAVE Bandit...
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MODEL 12X MAINTENANCE UNPLUGGING THE CHIPPER DANGER If the chipper is properly maintained and operated If the discharge or hood need to be removed, correctly, the chipper should not plug. In the unlikely always use some sort of mechanical device like an event that the chipper becomes plugged, do not overhead hoist, loader, lift truck, etc.
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Do not spend excessive time trying to remove the pin and coupler. If problems occur during pin and coupler removal, contact your nearest dealer or Bandit Industries. Bandit...
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MODEL 12X MAINTENANCE SERVICING / CHANGING CHIPPER BEARING (FOR REXNORD® 6000 SERIES) SAFETY INSTRUCTIONS NOTICE Before attempting any type of maintenance, Proper installation is critical to bearing life. disengage clutch, wait for the drum to come to a Improper installation could cause premature or complete stop, turn off engine, remove the ignition immediate failure.
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13. Torque the set screws in the locknut of both bearings to 13-15 ft.-lbs. (18-20 Nm) with a 5/32” hex type torque wrench. Figure 1 Adapter Sleeve Locking Locknut Inner Bore Keyway Bandit...
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MAINTENANCE SERVICING / CHANGING FEEDWHEEL BEARING WITH THE GRIP TIGHT BEARING BEHIND FEEDWHEEL MOTOR Your Bandit Chipper may be equipped with a The machine is set up with one set screw bearing tapered lock style (Grip Tight) feedwheel bearing and one Grip Tight bearing because the one Grip...
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Adjust or Action particular parallel Characteristic and balance particular stops and replace load per to the needed of wide tires. Adjust or load per adjust tire catalog ground fl otation tires replace. tire catalog brakes Bandit...
MODEL 12X HYDRAULICS HYDRAULICS WARNING DO NOT GO NEAR LEAKS! • Pressured oil easily punctures skin causing injury, gangrene or death. • Seek immediate medical care. • Do not use finger or skin to check for leaks. • Remove hydraulic pressure or load before loosening fittings.
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Never close the ball valves on the hydraulic beyond the specified pressure, the maximum use tank suction ports (if equipped) while the machine and life should be received from the hydraulic is running, this will ruin the hydraulic pump and system. components. Bandit...
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Based on the varying temperatures of the area When choosing a hydraulic fluid ‑ these maximum where Bandit equipment is used, and the high and minimum specifications must be met: demand and loads placed on this equipment,...
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RPM. All settings are subject to change. Equipment Model Pump GPM (LPM) (20.8) Top Feedwheel GPM (LPM) (20.8) Top Feedwheel 26 - 27 Main Relief 2500 PSI (bar) (172) Feed Relief 2500 PSI (bar) (172) Yoke Relief 1500 PSI (bar) (103) Bandit...
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MODEL 12X HYDRAULICS HYDRAULIC PRESSURE ADJUSTMENT Main Relief Block Feedwheel Main Relief Flow Divider Allen Wrench Bottom Feedwheel Feedwheel Control Autofeed Valve Valve Hydraulic Pump Tank Gauge Ball Valve Main Main Relief Relief Block 1. With the engine shut down, make sure the 8.
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Place the end of the hose in a clean 5 gallon with Live Hydraulics, for machines without Live (19L) pail. Hydraulics contact your local dealer or Bandit Plug the open port of the control valve or main Industries. relief valve.
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MODEL 12X HYDRAULICS HYDRAULIC SYSTEM TROUBLE SHOOTING SAFETY INSTRUCTIONS NOTICE Before attempting any type of maintenance, Maintain feedwheel hydraulic pressure at specified disengage clutch, wait for the drum to come to a complete pressure settings. stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the drum lock pin, and disconnect the battery.
Engine Serial Number machine. Engine Spec. Number NOTICE CLUTCH COMPONENTS Brand Bandit Industries Inc. reserves the right to make Serial Number changes in models, size, design, installations and Assembly Number of Clutch applications on any part without notification. MACHINE ORIENTATION REFERENCE...
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MODEL 12X REPLACEMENT PARTS DECALS Decal locations may vary, these are general locations. 3,10, 2,15, 3,10 16,19 13,23, 2,7, 24,52 22,28,29, 36,37,43, 45,54,55 32,33 6,8, 9,31 7,39, 40,42 4,18, 1,2,7, 25,46 17,18 47,48, 2,15, 18,30 19,26 38,41,42, 50,51 27,35 5,8,9 12,34 32,33 12/19...
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INST-199 (Red/White) Bushing... 59 900-8900-32 Basic Safety Decal Kit Push to Activate Momentary INST-229 Bandit Intimidator 12X Logo Feed/Reverse 60 900-8917-90 Decal Kit NOTICE NOTICE Modifications and/or additions of decals to this list Some decals are for optional equipment. Decal will happen.
MODEL 12X REPLACEMENT PARTS INFEED HOPPER ASSEMBLY 12/19...
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License Plate & Light Mount 902-2000-06 Infeed Hopper Weldment License Plate & Light Mount - 905-3002-28 Australia NOTICE NOTICE Parts may not be exactly as shown. Nuts, bolts, washers, and all other components can be ordered by physical description. Bandit...
MODEL 12X REPLACEMENT PARTS YOKE ASSEMBLY 12/19...
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Discharge End, Drive Side 902-1000-18 Pivoting Yoke Assembly 26 902-3001-23 Yoke Guard 902-2000-20 Pivoting Yoke Weldment 14 902-3001-13 Feedwheel Guard NOTICE NOTICE Parts may not be exactly as shown. Nuts, bolts, washers, and all other components can be ordered by physical description. Bandit...
MODEL 12X REPLACEMENT PARTS DRUM ASSEMBLY 12/19...
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Discharge End Shear Bar Knife Bolt - 19 900-4909-86 902-2000-10 Beltshield Assembly 1/4”-20NC x 5/8” 902-3000-75 Beltshield Face NOTICE NOTICE Parts may not be exactly as shown. Nuts, bolts, washers, and all other components can be ordered by physical description. Bandit...
MODEL 12X REPLACEMENT PARTS CHIPPER KNIFE & HARDWARE Part Number Description 912-3001-47 5/8” x 5 1/2” x 9” Chipper Knife 900-4901-32 5/8” Mill Carb Washer 900-4900-20 5/8”-11NC x 2” Knife Bolt Knife Bolt Torque: 180 ft.-lbs. (245 Nm) NOTICE NOTICE Knife bolts must be installed through knife as Parts may not be exactly as shown.
MODEL 12X REPLACEMENT PARTS MANUAL DISCHARGE Part Number Description Part Number Description Manual Discharge Assembly 911-300129 Clean Out Door 905-2000-06 (Includes 2 - 8) Clean Out Door Bolt - 900-4906-54 Adjusting Spring Lock Plate 3/8”-16NC x 3/4” Hex Head 980-0510-23 Assembly for Discharge Flipper Clean Out Door Nut - 900-4906-55...
MODEL 12X REPLACEMENT PARTS “AUTOFEED PLUS” VALVE (DUAL SOLENOID) Part Number Description 900-3981-51 Retainer Nut & Sealing Ring 900-2909-55 Herschman Connector Only 900-3983-37 Solenoid Only 900-3982-41 Dual Solenoid Assembly 900-3975-31 Autofeed Plus Subplate 900-3978-26 Seal Kit for Valve Autofeed Harness Torque Retainer Nut to a maximum of 4 to 6 ft.-lbs.
900-3913-32 for Steel Lines 900-3914-03 3/4” Single Clamp Assembly 900-3914-07 3/4” Double Clamp Assembly 900-3914-04 1” Single Clamp Assembly 900-3914-05 1 1/4” Single Clamp Assembly 900-3914-06 1 1/2” Single Clamp Assembly NOTICE Parts may not be exactly as shown. Bandit...
MODEL 12X REPLACEMENT PARTS CONTROL VALVE R I N K I T Part Number Description Part Number Description Feedwheel Control Valve 904-0003-33 Seal Retainer 900-3920-05A (Includes 3 - 8, 11) 900-4917-84 Relief Screw Only Yoke Control Valve 900-3901-12 Relief Valve Kit 900-3927-73 (Includes 3 - 8, 15 &...
** Hydraulic pumps need to be ordered by physical description and serial number of machine. NOTICE NOTICE Parts may not be exactly as shown. Hydraulic components, fittings, and hoses will vary depending on optional equipment. Order by physical description Bandit...
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