Bandit 490 Introductions Manual
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Bandit 490 Introductions Manual

Drum-style chipper / shredder
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MODEL 490
INTRODUCTION & WARRANTY ......................................................
SERIAL NUMBER LOCATION .........................................................
SAFETY PROCEDURES ..................................................................
EQUIPMENT SPECIFICATIONS ......................................................
DECALS ............................................................................................
CONTROLS.......................................................................................
TRANSPORTATION PROCEDURES ...............................................
MAINTENANCE ................................................................................
CHIPPER SECTION .................................................................
LUBRICATION & COOLANT.....................................................
REPLACEMENT PARTS SECTION .................................................
INFEED HOPPER COMPONENTS ..........................................
CHIPPER COMPONENTS ........................................................ 40
CHIPPER KNIFE & HARDWARE .............................................
ANVIL & HARDWARE ..............................................................
FRAME & ACCESSORY COMPONENTS ................................
PTO COMPONENTS ................................................................
SERVICE RECORD ..........................................................................
NOTICE
ANY PART, PORTION, DESIGN, NUMBER, SPECIFICATION, AND/OR DIMENSION IN THIS
MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE BY THE MANUFACTURER.
Copyright 11/10

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  • Page 1: Table Of Contents

    MODEL 490 TABLE OF CONTENTS TABLE OF CONTENTS PAGES INTRODUCTION & WARRANTY ............SERIAL NUMBER LOCATION ............SAFETY PROCEDURES ..............EQUIPMENT SPECIFICATIONS ............DECALS .................... CONTROLS..................TRANSPORTATION PROCEDURES ..........MAINTENANCE ................CHIPPER SECTION ..............LUBRICATION & COOLANT............. REPLACEMENT PARTS SECTION ..........

  • Page 2: Introduction & Warranty

    NOTICE The producer of this Bandit product reserves the right to make any modifications or revisions to the design or specifications of its machine without advance notice. The producer also reserves the right to change machine and part prices as needed without advance notice.
  • Page 3 The manufacturer will provide replacement parts to the customer for defective parts during the warranty period. Defective parts must be returned to Bandit Industries, Inc. It will be the customer’s responsibility to install the replacement parts unless arrangements are made with the selling dealer.
  • Page 4 It is absolutely necessary to return the Warranty Validation Form, completely and accurately filled out, and notify Bandit Industries Inc., in writing within ten (10) days from the date of purchase to validate this warranty. If Warranty Validation Form is not on file, all Warranty Consideration is NULL AND VOID.
  • Page 5 Interstate Batteries 1-800-1-000 (Phone numbers for outside the continental U.S. can be supplied from your phone directory or local Bandit dealer.) In order to process any warranty claims, it is the owner’s responsibility to report the claims promptly to the Manufacturer, or our authorized dealer from whom the equipment was purchased.

  • Page 6: Serial Number Location

    MODEL 490 SERIAL NUMBER LOCATIONS TYPICAL CHIPPER SERIAL NUMBER AND/OR WORK ORDER NUMBER LOCATIONS 1. S/N on frame The engine information is located on the NOTICE . W/O # on frame engine block. The clutch information is located on the clutch plate (if equipped).

  • Page 7: Safety Procedures

    You may is running. They must be attentive and prepared to obtain additional copies of this manual from your Bandit activate the devices. Dealer.
  • Page 8 MODEL 490 SAFETY PROCEDURES SAFETY PROCEDURES DANGER DANGER Never reach into the infeed hopper area of the Always block the tires while the machine is in use machine, there is never any reason to. There is for operational stabilization. absolutely no reason to work inside of the infeed DANGER hopper.
  • Page 9 MODEL 490 SAFETY PROCEDURES SAFETY PROCEDURES DANGER DANGER Avoid moving parts. Keep hands, feet, and clothing DO NOT remove the hood bolts until the chipper away from power driven parts. Keep all guards and drum has came to a complete stop. The chipper drum shields in place and properly secured.
  • Page 10 WARNING NOTICE Before you begin to transport your machine follow The Bandit has only been run for a short time to test all of the transportation procedures on pages 19-0. proper hydraulic pressures, possible leaks, etc. The Make sure that the tongue of the machine or trailer has fuel tank will be empty.
  • Page 11 MODEL 490 SAFETY PROCEDURES SAFETY PROCEDURES WARNING • Use EXTREME CAUTION when towing. • DO NOT tow at high speeds. • Use caution when transporting to avoid a roll over because of narrow wheel base. Bandit Copyright 11/10 PAGE 11...
  • Page 12 MODEL 490 SAFETY PROCEDURES SAFETY PROCEDURES IF MACHINE IS EQUIPPED WITH A SELF PROPELLED UNDERCARRIAGE Machines equipped with undercarriage tracks are shipped with a manual from the track manufacturer. Refer to it for service, operation, and safety information. WARNING Do not attempt to operate the machine on an ascending or descending slope of more than ° or 6% or a side slope of more than 17°...

  • Page 13: Equipment Specifications

    Overall Dimensions: Model 490: Height: 57” (1.5 m), Length: 78” (2.0 m), Width: 33” (0.9 m) Model 490 PTO: Height: 59” (1.5 m), Length: 50” (1.3 m), Width: 34” (0.9 m) Fuel Tank Capacity: 1.25 Gallons (4.7 Liters) (Approximate dimension depending on equipment options.)
  • Page 14 MODEL 490 DECALS DECAL LOCATIONS Decal locations may vary, these are general locations. 1,10 3,9, 18,21 12,15,17, 19,20 1,10 2,22 6,16 Bandit Copyright 11/10 PAGE 1...
  • Page 15 MODEL 490 DECALS DECAL LOCATIONS Modifications and/or additions of decals to this list will happen. Consult machine dealer or manufacturer for most current decal package. LOCATION NUMBER DESCRIPTION SPD-0 Moving Parts... SPD-0 Flying Discharge Material... SPD-1 Must Remove Ignition Key...Direct Drive...

  • Page 16: Decals

    DECALS DECALS Decals located on your Bandit equipment contain useful information to assist you in operating your equipment safely. Some of the decals on your machine and their location are shown in this section. It is very important that all decals remain in place and in good condition on your machine. Please follow the care and instructions given below: 1) You should use soap and water to keep your decals clean.

  • Page 17: Controls

    MODEL 490 CONTROLS CONTROLS CONTROLS Basic Location of Controls and Adjustments LOCATION SHOWN NOT SHOWN 1. Infeed Hopper Knives & Hardware . Engine Controls Chipper Belts . Discharge Flipper . Swivel Discharge . Wooden Push Paddle 6. Emergency Shut Down Switch...
  • Page 18 R.P.M.’s. To decrease you would push in the knob or turn the handle the opposite way. “Bandit” Lever Lock Cable Throttle System (if equipped): The Bandit throttle system has (2) positions, HIGH and LOW. Engine R.P.M. is controlled by moving the lever from one position to the other.

  • Page 19: Transportation Procedures

    MODEL 490 TRANSPORTATION PROCEDURES TRANSPORTATION PROCEDURES WARNING BEFORE TRANSPORTING THE MACHINE, INSPECT AND CONFIRM THE FOLLOWING STEPS: If engine is running, bring the engine to an idle. Turn off engine, wait for the chipper drum to come to a complete stop and you must have the ignition key in your possession.
  • Page 20 MODEL 490 TRANSPORTATION PROCEDURES TRANSPORTATION PROCEDURES (cont.) Continued from the previous page. 23) If using a trailer, make sure the load ramps or gate are securely stored for transport. 24) Make sure the machine’s engine is not running, the ignition key is in your possession, and all controls are stored correctly and locked in place for transport.
  • Page 21 Failure to properly break-in your engine may result in poor bearing and piston ring surfaces. NOTICE The Bandit has only been run for a short time to test proper hydraulic pressures, possible leaks, etc. The fuel tank will be empty. Fuel is provided through a small auxiliary tank for testing. This immensely helps maintain safety in our manufacturing facility and while shipping.
  • Page 22 MODEL 490 MAINTENANCE SECTION DAILY START UP & MAINTENANCE (cont.) 8) Check chipper drum to turn: 15) Check for any fluid leaks: Very carefully, manually with a pry bar or wood bar, turn Inspect for any oil, fuel, hydraulic oil, or engine coolant the chipper drum a full revolution.
  • Page 23 MODEL 490 MAINTENANCE SECTION WEEKLY MAINTENANCE 1) Check anvil clearance, tightness, and wear: 3) Check wheel lynch pins, bolts, or lug nuts: Measure the anvil clearance. The clearance should Make sure wheel lynch pins are in place. Keep bolts be .045” (1.1mm) to .065” (1.7mm) from highest knife.
  • Page 24 MODEL 490 MAINTENANCE SECTION DAILY START UP & MAINTENANCE CHECK LIST Each day before starting your machine these checks must be made: O.K. Repaired Check the safety decals and engine gauges, replace if damaged. Check, maintain, and service all safety equipment for proper operation: pusher tool, etc.
  • Page 25 MODEL 490 MAINTENANCE SECTION WEEKLY CHECK LIST O.K. Repaired Check anvil clearance, tightness, and wear. Check alternator and fan belts on engine (if equipped). Check wheel lynch pins. Check and retighten wheel lug nuts and bolts. Check and retighten fuel tank mount bolts.
  • Page 26 (Consult axle manufacturers manual shipped with each machine for specific axle-stud-wheel combination lug nut torques.) PAINT CARE To help keep up the appearance of your Bandit Equipment and reduce the possibility of surface rust follow these steps: 1) The machine should be washed on a regular basis with a non-abrasive mild detergent and then rinsed thoroughly.
  • Page 27 In order to check the clearance, lift the infeed hopper and lock into position. Use a feeler gauge or the anvil to knife gauge supplied by Bandit to check the clearance of the first knife to the anvil. Check the clearance at the left and right sides of the knife.
  • Page 28 MODEL 490 MAINTENANCE SECTION LUBRICATION CHART CHECK DESCRIPTION DAY WEEK MONTH PROCEDURE Drum Bearings Purge bearings daily - wipe off excess Jack Shaft Bearings (PTO) Purge bearings daily - wipe off excess Infeed Hopper Hinge Lubricate Steel Friction Areas: pivoting, Lubricate (i.e.
  • Page 29 MODEL 490 MAINTENANCE SECTION LUBRICATION CHART NOTICE Use as a reference only, locations may vary depending on options or component manufacturer. Lubrication point instructions are described on the machine, in the Lubrication & Coolant Section Bandit and Maintenance Section of this manual, or component manufacturer’s manual.

  • Page 30: Belt Tension

    MODEL 490 MAINTENANCE SECTION BELT TENSION GENERAL RULES FOR TENSIONING 1. Check tensioning during the first 2 through 48 hours of run-in operation especially. . Over tensioning or under tensioning shortens belt and bearing life. . Keep belts free from foreign materials that may cause the belt to slip.
  • Page 31 MODEL 490 MAINTENANCE SECTION BELT TENSION FIGURE 1 CHIPPER CLUTCH END SHEAVE OF ENGINE ENGINE CHECK SHEAVE MOUNTING BOLTS ALIGNMENT WITH STRAIGHT EDGE OR STRING RADIATOR END OF ENGINE ENGINE SHEAVE ENGINE ENGINE MOUNTING MOUNTING POSITIONING BOLTS BOLTS JAM NUTS...

  • Page 32: Maintenance

    MODEL 490 MAINTENANCE SECTION MAINTENANCE PROCEDURE FOR UNPLUGGING YOUR CHIPPER If your chipper is plugging, it is usually caused by allowing the engine to drop below required R.P.M.’s. Operating the engine at speeds lower than full R.P.M.’s causes your chipper to plug. Always run the chipper at full engine speed.

  • Page 33: Chipper Section

    Properly. A. Knives have lost their edge. File, grind or A. Lugging engine on large material - keep replace knives. DO NOT operate the Bandit engine RPM up. with dull knives. B. Knives are dull or worn to minimum size.
  • Page 34 KNIFE GRINDING AND FILING Only Bandit knives and hardware are recommended for use in your Bandit chippers. Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that is expected from the Bandit chipper.
  • Page 35 Only Bandit knives and hardware are recommended for use in your Bandit chippers. Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that is expected from the Bandit chipper.

  • Page 36: Lubrication & Coolant

    MODEL 490 LUBRICATION & COOLANT LUBRICATION & COOLANT 1) Engine: Follow original equipment manufacturer’s requirements for both changing oils and filters, refer to engine manual specifications. 2) Engine Coolant: Refer to engine manufacturer’s manual specifications. 3) Infeed Hopper Hinge: Make sure the infeed hopper hinge operates correctly, and is lubricated daily. Must replace hinge if damaged.

  • Page 37: Replacement Parts Section

    Some of the components shown in this section are for optional equipment and may not apply to every machine. NOTICE Bandit Industries Inc. reserves the right to make changes in models, size, design, installations and applications on any part without notification. Bandit...
  • Page 38 MODEL 490 INFEED HOPPER COMPONENTS Bandit NOTICE Parts may not be exactly as shown. Copyright 11/10 PAGE 8...

  • Page 39: Infeed Hopper Components

    MODEL 490 INFEED HOPPER COMPONENTS LOCATION PART NUMBER DESCRIPTION 9-000-0 Infeed Hopper Assembly 900-7901- Rubber Infeed Hopper Curtain 9-000- Mount Strap For Infeed Hopper Curtain 900-990-7 Manual Holder 5 a. 980-0507-42 Wooden Push Paddle (Modified To 17” Wide) 900-91-18 Plastic Knob For Push Paddle Mount (Not Shown) 6 a.
  • Page 40 MODEL 490 CHIPPER COMPONENTS Bandit NOTICE Parts may not be exactly as shown. Copyright 11/10 PAGE 0...

  • Page 41: Chipper Components

    MODEL 490 CHIPPER COMPONENTS LOCATION PART NUMBER DESCRIPTION 9-000-09 Drum Scrapper - Right Side See Page ?? Anvil 9-000-10 Drum Scrapper - Left Side 932-3000-26 Bearing Backer Plate  a. 900-1916- Chipper Drum Bearing 900-4912-37 Bearing Bolt (1/2”-13NC x 1” SHCS)

  • Page 42: Chipper Knife & Hardware

    MODEL 490 CHIPPER KNIFE & HARDWARE KNIFE BOLTS MUST BE INSTALLED THROUGH KNIFE AS SHOWN Part Numbers For Model 490 Knives LOCATION PART NUMBER DESCRIPTION 900-9908-62 1/4” x 2 1/16” x 15 3/4” Chipper Knife 900-4915-61 3/8”-16NC x 1” BHCS Knife Bolt NOTICE Torque Knife Bolts to 8 - 0 ft.-lbs.

  • Page 43: Anvil Hardware

    MODEL 490 ANVIL HARDWARE LOCATION PART NUMBER DESCRIPTION 9-000-0 Anvil Only 900-906-6 /8” Flat Washer 900-4906-62 3/8” Lock Washer 900-4906-54 3/8”-16NC x 3/4” Hex Head Bolt 981-1006-16 Anvil Gauge 9-000-08 Anvil & Hardware Kit (Includes 1 - ) NOTICE Torque Anvil Bolts to 6 - 0 ft.-lbs. (6 - 0 Nm) Bandit NOTICE Parts may not be exactly as shown.
  • Page 44 MODEL 490 FRAME & ACCESSORY COMPONENTS MANUAL PUSH Bandit NOTICE Parts may not be exactly as shown. Copyright 11/10 PAGE ...

  • Page 45: Frame & Accessory Components

    MODEL 490 FRAME & ACCESSORY COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-5909-82 9” x 3.50”-4” Flat Free Smooth Tire 9-000-17 Single Castor Wheel Mount  a. 9-000-18 Mount Bar For Castor Wheels 900-91-0 Nylon Bushing 900-91-71 1/” Lynch Pin 900-909-81 .80”/.00”-8” (1.7” O.D.) Flat Free Knobby Tire...
  • Page 46 MODEL 490 FRAME & ACCESSORY COMPONENTS TOWABLE Bandit NOTICE Parts may not be exactly as shown. Copyright 11/10 PAGE 6...
  • Page 47 MODEL 490 FRAME & ACCESSORY COMPONENTS LOCATION PART NUMBER DESCRIPTION 9-000-1 Tongue Tube Assembly 900-908-00 Hitch Pin & Clip 900-5910-19 Tongue Jack 4 a. 900-4912-36 Safety Chain With Hooks & Spring Latches 900-4913-11 Hook For Safety Chain 900-90-67 ” Ball Coupler 900-5909-82 9”...

  • Page 48: Pto Components

    MODEL 490 PTO COMPONENTS PTO COMPONENTS Bandit NOTICE Parts may not be exactly as shown. Copyright 11/10 PAGE 8...
  • Page 49 MODEL 490 PTO COMPONENTS LOCATION PART NUMBER DESCRIPTION 1 a. 900-190- 6 Spline Adaptor - 1 /8” Dia. Shaft To 1 /8” Dia. 6 Spline 980-011- 1 Spline Adaptor - 1 /8” Dia. Shaft To 1 /8” Dia. 1 Spline 932-3000-64 PTO Jack Shaft - 1 3/8”...

  • Page 50: Service Record

    MODEL 490 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT Bandit Copyright 11/10 PAGE 0...

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