Sartorius MA160 Operating Instructions Manual

Sartorius MA160 Operating Instructions Manual

Electronic moisture analyzer
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Operating Instructions
Sartorius Moisture Analyzer
Model MA160
Electronic Moisture Analyzer
98648-019-98

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Summary of Contents for Sartorius MA160

  • Page 1 Operating Instructions Sartorius Moisture Analyzer Model MA160 Electronic Moisture Analyzer 98648-019-98...
  • Page 2: Table Of Contents

    ......Certificate of Compliance ......Operating Instructions Moisture Analyzer MA160...
  • Page 3: User Information

    Perform steps in the specified order: 1. First action 2. Second action 3. … – Indicates an item in a list Application Advice/Technical Support Addresses for applications advice and technical support can be found on the website at: http://www.sartorius.com Operating Instructions Moisture Analyzer MA160...
  • Page 4: Safety Information

    Observe the conditions of operation described in the Specifications. The operator shall be solely responsible for any modifications to the equipment and for connecting any cables or equipment not supplied by Sartorius. Information on operational quality is available upon request from Sartorius.
  • Page 5 Position the power cable so that it cannot touch the hot surfaces of the analyzer and is not a trip hazard. Disconnecting the grounding conductor is prohibited. The device may only be opened by specialized personnel trained by Sartorius. Danger due to Fire or Explosion! –...
  • Page 6 Appropriate containers must be used for each type of sample material. All other applications are not considered the intended use. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. Operating Instructions Moisture Analyzer MA160...
  • Page 7: General View Of The Equipment

    Unlocking handle for heating module Power socket for country-specific power cable Fastening point for an optional Kensington key lock Leveling feet USB port for mini AB Display and control unit (touch screen) SD card slot Temperature sensor Operating Instructions Moisture Analyzer MA160...
  • Page 8: Startup

    Condensation from humidity can form on the surfaces of a cold device when it is brought into a substantially warmer area. You should therefore let a device that has been disconnected from its power source acclimatize for approximately 2 hours before reconnecting it to the power. Operating Instructions Moisture Analyzer MA160...
  • Page 9 To protect against theft, the analyzer has a fastening point for a security lock if required. A Kensington key lock can be installed at the fastening point on the back of the analyzer if required. Operating Instructions Moisture Analyzer MA160...
  • Page 10 Check the plug design of the power cable. If the plug design of the power cable does not comply with your country’s standard, please inform the nearest Sartorius representative or your dealer. The power must be connected in accordance with the regulations applicable in your country.
  • Page 11 Warm-up Time To return precise results, the analyzer must warm up for at least 30 minutes after initial connection to the power supply. Only after this time will the analyzer have reached the required operating temperature. Operating Instructions Moisture Analyzer MA160...
  • Page 12: Transporting The Analyzer

    Moving the Analyzer in the Lab Avoid shocks and vibrations: Never lift and carry the analyzer by its heating module. Hold the analyzer under the housing, lift it up carefully, and carry it to its new location. Operating Instructions Moisture Analyzer MA160...
  • Page 13: Basic Principles

    Efficiency is lost during drying because as the moisture evaporates, it cools the sample surface. By contrast, infrared rays (IR rays) penetrate a sample without being impeded. Having reached the interior of a sample, they heat the sample directly. IR-Strahlung Wärmeenergie Substanz Operating Instructions Moisture Analyzer MA160...
  • Page 14 In this case, preheat the moisture analyzer for two to three minutes before starting the drying routine, or select a different switch-off criterion. The Application Guide for the Sartorius Moisture Analyzer provides you with important information on the use of your moisture analyzer.
  • Page 15 Heat results in moisture loss. Crush the sample using: – Pestle – Lab mill If the sample is liquid containing solids, use one of the following tools: – Glass stirrer – Spoon – Magnetic stirrer Operating Instructions Moisture Analyzer MA160...
  • Page 16 Use an appropriate tool for grinding the sample. Use a disposable sample pan: Use only Sartorius disposable sample pans (inner diameter of 90 mm). Reusing sample pans leads to poor repeatability of results: – After cleaning, sample residues can still remain on the pan.
  • Page 17 – Gentle drying T [°C] Standard drying: For standard drying, you need to enter the final temperature. The final temperature is reached using an overshoot if necessary. The maximum set temperature is 160°C. Standardtrocknung t [s] Operating Instructions Moisture Analyzer MA160...
  • Page 18 The user can enter a target value with a tolerance range. During analysis a progress bar appears, indicating the progress of the measurement. At the end of the analysis, you can see whether the value is within the tolerance range. Operating Instructions Moisture Analyzer MA160...
  • Page 19 (set in percent). The percentage is entered by the user. – Time The analysis ends as soon as the specified time has elapsed. – Manual: Switch off using the END key. The maximum analysis duration is 24 hours. Operating Instructions Moisture Analyzer MA160...
  • Page 20: Operating The Moisture Analyzer

    The moisture analyzer switches to standby mode. To switch the moisture analyzer on again: Select on the display. The moisture analyzer starts in the method most recently used before the analyzer was last switched off. Operating Instructions Moisture Analyzer MA160...
  • Page 21: Setting The Language

    Language Language Select the desired language, such as (German). Deutsch Select to confirm. English y The display changes directly to the desired language. Select to return to the menu. Deutsch Français Español Operating Instructions Moisture Analyzer MA160...
  • Page 22: Operating Concept

    1 Current date and time 2 Selected result display for the method 3 Operate method, such as start moisture analysis 4 View settings for the selected method 5 Menu: Switch to the menu or method selection Operating Instructions Moisture Analyzer MA160...
  • Page 23: Menu

    1 List of available methods 2 Back: Activate last used method again 3 Setup menu: Open system settings (see page 26) 4 Method management: Change parameters and create new methods 5 Switch moisture analyzer to standby mode Operating Instructions Moisture Analyzer MA160...
  • Page 24: Entering Numbers On The Number Pad

    Use the 123 key to switch the keyboard display from letters to numbers. Use the ABC key to switch the keyboard display from numbers to letters. Use the back arrow key to delete the last character. key ends the process and saves character input. Operating Instructions Moisture Analyzer MA160...
  • Page 25: Scrolling In The Display

    Device information you are in the list of options. Calibration/Adjustment Printout Signals Tap the desired entry to select it. Settings Calibration/Adjustment Printout Signals Display brightness Identifier Operating Instructions Moisture Analyzer MA160...
  • Page 26: System Settings (Setup Menu)

    Printout settings can be found from page 27. Signals Select to confirm your changes. Select to return to the menu. The changed settings are active when you reach the first level of the menu again. Operating Instructions Moisture Analyzer MA160...
  • Page 27: List Of Available Settings

    The time is displayed in 24-hour format. (This is the only available setting when the date is set to ISO format.) – 12h (AM/PM) The time is displayed in 12-hour format. The hours before noon are displayed with and the hours after noon are displayed with Operating Instructions Moisture Analyzer MA160...
  • Page 28 : The GLP data and parameters used for With GLP and method parameters the moisture analysis are also output. – : Activate the “User-defined” menu item. User-defined Under User-defined Select the data for output individually and confirm with Operating Instructions Moisture Analyzer MA160...
  • Page 29 The sampleID (S ID) is queried once at the beginning of the measurement routine. If you wish to print the sample ID, activate this option. To enter and delete numbers and text, e.g., for the sample ID, see “Entering Text and Characters” on page 24. Operating Instructions Moisture Analyzer MA160...
  • Page 30 Set Device ID Batch ID Sample ID Batch ID function Anzahl Filter Measurement Start weight +0.809g Start date 2014-05-06 Measurement time 00:09 min Start time 10:21 Result 0.25 %M Final weight +0.807g Status Measurement canceled Operating Instructions Moisture Analyzer MA160...
  • Page 31 PC in spreadsheet format. – : The analyzer transmits the data via keyboard command PC text format (keyboard emulation) to the currently opened application on the PC in text format. – : Data transmission is deactivated. Operating Instructions Moisture Analyzer MA160...
  • Page 32 Requirement: For PC applications, such as MS Excel, the keyboard must be set to English (USA). You can find more information in Chapter “USB Interface”. 2) Connection to Sartorius Lab Printer via the Supplied Printer Cable Under Device/Protocol Select the desired setting for the connection to the printer.
  • Page 33 The moisture analyzer is equipped with password protection to ensure that only Protected mode authorized persons can make changes to the system settings. Set password To define a password, select Set password Select Password Please input new password twice. Operating Instructions Moisture Analyzer MA160...
  • Page 34 Delete password Delete password If you have forgotten the password, contact the Sartorius Service Center. Service mode/Service access This function is used by the Sartorius Service Center and can only be accessed by authorized service technicians. Service access Access code: xxxxxx...
  • Page 35 System Settings (Setup Menu) Reset All settings can be reset to the factory settings here. When the security prompt appears, select and confirm with Yes, reset The moisture analyzer is reset and restarts. Operating Instructions Moisture Analyzer MA160...
  • Page 36: Moisture Analysis

    No. of filters y The parameters are printed out. Select to close the display. Print lines Print To change the parameters, select the menu key at the bottom left of the main screen on the display. Operating Instructions Moisture Analyzer MA160...
  • Page 37 Set the parameters to suit your requirements. Heating program Select if necessary and enter the desired values (see “Entering Numbers on Type Temperature [°C] the Number Pad” in Chapter “Operating the Moisture Analyzer”). Standard drying Select to confirm. Gentle drying Operating Instructions Moisture Analyzer MA160...
  • Page 38: Performing The Moisture Analysis

    START If you selected on the main screen: START Open the hood now. Open hood 0.000 y The next step is displayed when the hood is opened. Operating Instructions Moisture Analyzer MA160...
  • Page 39 Close the hood. Close hood to start y The moisture analysis starts automatically. 1.929 During the measurement, the process status light on the analyzer flashes, if the light has not been switched off in the menu. 2.000 Operating Instructions Moisture Analyzer MA160...
  • Page 40 85.15 – To perform another moisture analysis using this method: Select Measurement completed – To view the report and print it out if desired: Select – To exit the measurement: Select °C Standard Fully automatic Operating Instructions Moisture Analyzer MA160...
  • Page 41 Remove sample Remove old sample from sample chamber. Open the hood. Remove the sample pan from the moisture analyzer using sample tongs. Close the hood. Allow the sample to cool down and dispose of it properly. Operating Instructions Moisture Analyzer MA160...
  • Page 42: Creating And Managing Methods

    Assistant: The Assistant prompts you to configure all relevant parameters, provides a practical range of options, and prevents you entering implausible data. Select in the method menu. Select Assistant New method Manual input Assistant Import Operating Instructions Moisture Analyzer MA160...
  • Page 43 Atro in %M/S (% Moisture/Solids) Dry weight in %S Select to confirm. Atro in %M/S y Then enter the target value and tolerance. Target value Select Enter target value and tolerance for moisture portion of this sample Operating Instructions Moisture Analyzer MA160...
  • Page 44 In the last step, enter the sample type. Sample type Select Specify sample type Select the desired option: Sample type – organic – inorganic organic – unknown inorganic Select to confirm. unknown Operating Instructions Moisture Analyzer MA160...
  • Page 45 Select Manual input New method Manual input Assistant Import y First enter a name for the new method. Method name Select Enter name for new method Enter the desired name. Select to confirm. Operating Instructions Moisture Analyzer MA160...
  • Page 46 The newly defined method now appears in the method menu. 105 °C Standard Fully automatic 110 °C Ketchup Fully automatic Wood glue 110 °C Fully automatic Coffee creamer 100 °C Fully automatic Oats 80 °C Fully automatic Operating Instructions Moisture Analyzer MA160...
  • Page 47 Method name: Coffee Type: Standard drying Temperature: 85 °C y The imported method now appears in the method menu. It is not available yet End: Fully automatic Initial weight: Off and therefore marked with a symbol. Operating Instructions Moisture Analyzer MA160...
  • Page 48 Customize parameters Method name Ketchup Standard drying Heating program 110 °C Fully automatic Initial weight Result display Moisture in %M Scroll all the way to the bottom. Customize parameters Select Release Print Test Release Delete Operating Instructions Moisture Analyzer MA160...
  • Page 49 Ketchup Standard drying Heating program 110 °C Fully automatic Initial weight Result display Moisture in %M Scroll all the way to the bottom. Customize parameters Select Lock (clear release) Print Test Lock (clear release) Delete Operating Instructions Moisture Analyzer MA160...
  • Page 50 Customize parameters Method name Ketchup Standard drying Heating program 110 °C Fully automatic Initial weight Result display Moisture in %M Scroll all the way to the bottom. Customize parameters Select Delete Print Test Release Delete Operating Instructions Moisture Analyzer MA160...
  • Page 51 Moisture Analysis Select to confirm. DELETE Delete method y The method is irreversibly deleted. Would you really want to delete method “Ketchup”? DELETE Operating Instructions Moisture Analyzer MA160...
  • Page 52: Ma Performance Test

    Select one of the suggested temperatures given for the method you are using. MA performance test Temperature 70 °C Temperature 100 °C Temperature 130 °C Open the hood. Open hood y The next step is displayed when the hood is opened. 0.000 Operating Instructions Moisture Analyzer MA160...
  • Page 53 Close the hood. Close hood to start y The performance test starts automatically. During the performance test, the process status light on the analyzer flashes, 6.721 if the light has not been switched off in the menu. Operating Instructions Moisture Analyzer MA160...
  • Page 54: Performance Test Measurement Not Successfully Completed

    Device is not OK. 5 MApi << 10 MApi Temperature 70 °C Please contact Sartorius service Contact Sartorius service if the message “ ” appears. Device is not OK Performance Test Successfully Completed y If the test is successful, the message “Device is OK” first appears. Then the analyzer indicates that the sample can be removed.
  • Page 55: Calibration And Adjustment

    105 °C Standard Fully automatic 100 °C Coffee creamer Fully automatic 80 °C Oats Fully automatic 85 °C Washing powder 2 mg/24 sec 80 °C Starch 2 mg/24 sec Select the (Setup) key in the menu. Operating Instructions Moisture Analyzer MA160...
  • Page 56 After adjustment the report shows the result of the adjustment. < Close the report: Select y The moisture analyzer is now calibrated. If you have also carried out an adjustment after calibration, the moisture analyzer is also now adjusted. Operating Instructions Moisture Analyzer MA160...
  • Page 57: Viewing The Calibration Report

    -------------------- 2014-07-29 12:02 Sartorius Mod. MA160-1 SerNo. 0031710609 BAC: 00-53-01 APC: 01-80-01 DOC: 07-40-03 -------------------- 2014-04-30 12:02 External calibration Start: manually 100.000 g 0.002 g External adjustment 0.000 g 23.7 °C Temp -------------------- Name: -------------------- Operating Instructions Moisture Analyzer MA160...
  • Page 58: Weighing

    Calibration report y The weighing screen appears. You can now use the moisture analyzer as a simple lab balance. 0.000 Weighing only To exit the weighing function, select Select multiple times to return to the menu. Operating Instructions Moisture Analyzer MA160...
  • Page 59: Iso/Glp-Compliant Printout

    (see Chapter “System Settings”, section “Printout”): Activate ISO/GLP-compliant printouts: In the menu under , activate the Printout Printout and Report Format option. With GLP and method parameters Operation Print out the report after moisture analysis: Select Operating Instructions Moisture Analyzer MA160...
  • Page 60 Target value 2.00 %M Tolerance target +/- 0.20 %M No. of filters Start weight + 8.846 g Measurement time 01:15 min Result 8.16 %M Final weight + 8.124 g End of analysis -------------------- Name: -------------------- Operating Instructions Moisture Analyzer MA160...
  • Page 61: Usb Interface

    Direct Transfer of Data (PC) Requirements: – PC with Windows 7, Windows 8, Vista, Windows XP, or 2000 operating system – A to Mini-B USB connection cable from PC to moisture analyzer, Sartorius order no.: YCC04-D09 – PC with internet connection ®...
  • Page 62 PC spreadsheet format Microsoft Excel open Activate the cursor in the PC application. Then select a or n on the moisture analyzer for the respective data output. Operating Instructions Moisture Analyzer MA160...
  • Page 63 Microsoft Excel PC text format open Activate the cursor in the PC application. Then select a or n on the moisture analyzer for the respective data output. Operating Instructions Moisture Analyzer MA160...
  • Page 64: Interface Specification

    USB Device (Slave) Mini-A Type-B Connect the moisture analyzer to the Sartorius printer using the supplied USB connection cable. y The moisture analyzer detects the printer automatically. No settings need to be changed. Connection for 9-pin RS-232 Configuration Printer YDP20-0CE Sartorius order no.:...
  • Page 65 Example 3 The third example requires more than 22 characters and must therefore be printed on two lines: 10 11 12 13 14 15 16 17 18 19 20 21 22 CR LF CR LF Operating Instructions Moisture Analyzer MA160...
  • Page 66: Error Messages

    “Wrong password” When password protection is enabled and the password was entered incorrectly. Error 46 When the max. heating temperature has been briefly exceeded. Error 401 to 407 Faulty heating element. Contact the Sartorius Service Center. Operating Instructions Moisture Analyzer MA160...
  • Page 67 “Not able to save cal. data.” When the memory is full. Information about Analyzer Maintenance “Maintenance interval When the maintenance date set by the Sartorius expired.” Service Center has been exceeded. USB Device Error Message “The attached USB device is When a USB device (printer) that is not permitted by not supported.”...
  • Page 68: Shipping The Analyzer

    Shipping the Analyzer Shipping the Analyzer Please use the original packaging for shipping. You can order packaging from the Sartorius Service Center if necessary. Avoid shocks and vibrations. Prior to shipping, switch the analyzer to standby mode (see page 20) and then pull the plug.
  • Page 69 Shipping the Analyzer Then put the packaged analyzer into the cardboard box and seal the box. Operating Instructions Moisture Analyzer MA160...
  • Page 70: Care And Maintenance

    Service To ensure its continued weighing accuracy, we recommend performing regular servicing on your analyzer at least once a year. The Sartorius Service Center offers different service contracts for this purpose, which can be individually adapted to suit your needs (see also www.sartorius.com/service). Each service produces a calibration certificate.
  • Page 71 1) Open the heating module all the way. 2) Pull the unlocking handle at the back of the heating element to unlock the heating element. Removing the Heating Module 3) Pull the heating module up out of the guide. Operating Instructions Moisture Analyzer MA160...
  • Page 72 Parts of the sample chamber may be extremely hot. Wait until the bottom of the sample chamber has cooled completely. Removing the Sample Chamber Bottom 1) Unlock the “Locking socket (bayonet)” as in general view with a suitable coin. Operating Instructions Moisture Analyzer MA160...
  • Page 73 2) Remove the “Locking socket (bayonet)” as in general view and sample chamber bottom from the analyzer and clean in a dishwasher. 3) After cleaning, fix the sample chamber bottom into place again on the analyzer using the “Locking socket (bayonet)” as in general view. Operating Instructions Moisture Analyzer MA160...
  • Page 74: Disposal

    2) Select the “Service” menu item. 3) Then select “Information on Disposal.” 4) Addresses for the local Sartorius disposal contacts can be found in the PDF files available for download on this page. Sartorius will not take back equipment contaminated with hazardous materials (ABC contamination) –...
  • Page 75: Specifications

    100 g (E2) (min. accuracy class) Disposable sample pan dimensions d 90 mm Interface Mini USB: Automatic detection of Sartorius printers YDP30 and YDP40, ® direct data transfer to Microsoft Windows programs without additional software SD card Type: SD and SDHC, capacity: up to 32 GB, file system: FAT32...
  • Page 76: Accessories

    – Continuous labels for GLP lab printer 69Y03286 Data cable for Mini USB/USB A YCC04-D09 Data cable for Mini USB/9-pin RS-232 YCC03-D09 Spare Parts Protective cover for the control panel Upon request Sample tongs Upon request Operating Instructions Moisture Analyzer MA160...
  • Page 77: Analyzer Dimensions

    Analyzer Dimensions Analyzer Dimensions MA160 All dimensions are given in millimeters Operating Instructions Moisture Analyzer MA160...
  • Page 78: Declaration Of Conformity

    Declaration of Conformity Declaration of Conformity Operating Instructions Moisture Analyzer MA160...
  • Page 79: Certificate Of Compliance

    Certificate of Compliance Certificate of Compliance Operating Instructions Moisture Analyzer MA160...
  • Page 80 Certificate of Compliance Operating Instructions Moisture Analyzer MA160...
  • Page 81 Certificate of Compliance Operating Instructions Moisture Analyzer MA160...
  • Page 82 Sartorius Lab Instruments GmbH & Co. KG Weender Landstrasse 94–108 37075 Goettingen, Germany www.sartorius.com Copyright by Sartorius, Goettingen, Germany. No part of this publication may be reprinted or translated in any form or by any means without prior written permis- sion from Sartorius.

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