Sinoboom TB14J Plus Operation Manual

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TB14J Plus Operation Manual

Manual No: 505084100002

Manual Version: A

August 2023

Translated version

Preface to TB14J Plus Operation Manual

Operation

Manual

产品说明书

PRODU

C T MAN U AL

TB14J Plus/TB460J Plus

0608E (2132E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

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Summary of Contents for Sinoboom TB14J Plus

Page 1 TB14J Plus Operation Manual Operation Manual No: 505084100002 Manual Version: A August 2023 Manual 产品说明书 Translated version Preface to TB14J Plus Operation Manual PRODU C T MAN U AL TB14J Plus/TB460J Plus 0608E (2132E) G T JZ 0808E (2732E) G T JZ...
Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure and avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands...
Page 4 Sales Tel:+86 400-601-5828/0086-0731-87116222 Service Tel:+86 400-608-1289/0086-0731-87116333 E-mail:info@sinoboom.com/sales@sinoboom.com Address: No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Postal code:410600 Copyright©Hunan Sinoboom Intelligent Equipment Co., Ltd. Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.
Page 5 To Users Thank you for choosing and using the machinery of Hunan Sinoboom In- telligent Equipment Co., Ltd. Use this machine only to transport tools to work locations and for performing tasks on the work platform. Only authorized personnel who have received appropriate MEWP training may operate this machine.
Page 6 Manual Revision History: Manual DATE Description Ver- sion: August 2023 Original issue...
Page 7 The manual applies to the following models and serial numbers: Imperial Trade ID Model Metric Trade ID Serial No. 0508400100 to present TB14J Plus TB14J Plus TB460J Plus Note: • Check the machine model and serial number on the machine nameplate. The location of the name- plate can be found in the Diagram of Decal Positions section of the Operation Manual.
Page 9 Indicates an imminently hazardous situation that, if not avoided, could result in death or serious injury. Indicates an imminently hazardous situation that, if not avoided, could result in minor or moderate injury. Note Indicates information directly or indirectly related to personal safety, machine damage, or property loss. © August 2023 TB14J Plus Operation Manual...
Page 11 No smoking or open Lifting point Lashing point Tire ground pressure Hydraulic oil filler flames/sparks Platform load capacity Do not use damaged Tool or weight Fast/high speed Slow/low speed power cords Horn © August 2023 TB14J Plus Operation Manual...
Page 13 Without the written permission of Hunan Sinoboom Intelligent Sinoboom cannot foresee all the potential hazards re- Equipment Co., Ltd., this machine shall not be used in lated to this machine, so all parties involved should place high importance on safety issues.
Page 14 Functional test : Make sure that all functions of the machine are working properly. It is forbidden to alter or modify the machine without the written permission of Hunan Sinoboom Intelligent Equipment Co., Ltd. © August 2023 TB14J Plus Operation Manual...
Page 15 • Never disassemble, modify or ret- rofit the machine or its parts. • Never disable any safety devices of the machine. • Never place objects on the plat- form guardrails. © August 2023 TB14J Plus Operation Manual...
Page 16 Do not allow oil, sludge or other 200-350 6.10 m (20 ft) slippery substances to remain on work shoes and platform floor. 350-500 7.62 m (25 ft) • Keep the platform floor unobstructed. © August 2023 TB14J Plus Operation Manual...
Page 18 If the wind speed exceeds 12.5 m/s (28 mph) after the platform has been raised, the platform should be retracted immediately, then all power sources should be disconnected, and the machine should be stopped. © August 2023 TB14J Plus Operation Manual...
Page 19 • Do not work under the platform or boom if the boom is not secured with appropriate lifting/supporting equipment. • Ensure that operators of other © August 2023 TB14J Plus Operation Manual...
Page 20 • The wheels should be locked after the machine is loaded to pre- vent it from moving. • The machine may only be lifted from a specific position with a © August 2023 TB14J Plus Operation Manual...
Page 21 • After maintenance is completed, thoroughly clean up any spilled hydraulic oil, and avoid allowing it © August 2023 TB14J Plus Operation Manual...
Page 22 • If injury occurs due to high tem- perature and/or high pressure, seek immediate medical attention. If treatment is not carried out im- mediately, serious complications may result. © August 2023 TB14J Plus Operation Manual...
Page 23 • Only approved non-flammable diately and report to the relevant cleaning solutions should be used maintenance personnel promptly. on the machine. • Batteries contain sulfuric acid and can produce explosive © August 2023 TB14J Plus Operation Manual...
Page 24 Do not use the battery for other purposes. • Do not reverse the positive and negative terminals of the battery for use. • Do not short-circuit the positive and negative terminals of the © August 2023 TB14J Plus Operation Manual...
Page 25 3.3 TRAINER’S RESPONSIBILITIES • The trainer must be accredited by Sinoboom, have comprehensive knowledge training on the machine, and must have the required skills related to machine repair and maintenance. •...
Page 26 RESPONSIBILITIES OF RELEVANT PARTIES This Page Intentionally Left Blank © August 2023 TB14J Plus Operation Manual...
Page 27 Drive speed (raised) 0～0.5 mph 0～0.8 km/h Gradeability (4WD) Turntable slewing (angle/continuity) 360°/continuous Platform slewing angle 160° Maximum allowable tilt angle 5° Turning radius (internal/external) 1.82 m/4.78 m 6 ft/15 ft 8 in © August 2023 TB14J Plus Operation Manual...
Page 28 Maximum allowable lateral force 400 N 90 lbf (restricted/unrestricted) Maximum allowable wind speed 28 mph 12.5 m/s Maximum allowable altitude 1000 m 3280 ft Allowable ambient temperature -10℃～40℃ 14℉～104℉ Maximum allowable relative humidity © August 2023 TB14J Plus Operation Manual...
Page 29 Raise/lower the jib boom : With the platform horizon- tal, raise the jib from the lowest to the highest position, and lower the jib again from the highest to the lowest po- sition. Perform this maneuver for two times. © August 2023 TB14J Plus Operation Manual...
Page 30 30m respectively for two times. Braking distance: With the machine on a level surface, switch to high engine speed, and push the travel joystick to maximum travel distance. © August 2023 TB14J Plus Operation Manual...
Page 31 A pre-operation test must be performed before each op- eration, before resuming operations, and before chang- ing operators, as well as after each repair. Please carefully check each item according to the content of this section. © August 2023 TB14J Plus Operation Manual...
Page 32 PRE-OPERATION INSPECTION 5.1 MACHINE COMPONENTS Fig 1 Table 5-1 1. Platform 2. Foot switch 3. Platform controls 6. First telescopic boom 4. Jib (if equipped) 5. Second telescopic boom © August 2023 TB14J Plus Operation Manual...
Page 33 Manual are intact, easy to read, and stored in the latches and hinges are in normal working manuals storage box on the platform. states, that the platform gate opens and closes properly, is not bent or damaged, and that the © August 2023 TB14J Plus Operation Manual...
Page 34 5.4 FUNCTIONAL TEST 4) Activate the engine start switch – the engine should start smoothly without abnormal noise (if Before performing a functional test: the machine is equipped with an engine). © August 2023 TB14J Plus Operation Manual...
Page 35 After that, deactivate chine on any slope within the maximum the emergency power(This test is required if the gradeability reliably without sliding. machine is equipped with an emergency power switch). © August 2023 TB14J Plus Operation Manual...
Page 37 Refer to the Operation Instructions sec- tion for a detailed description. NOTICE The manufacturer cannot directly control the application and operation of the machine. Users and operators are responsible for complying with the applicable safety specifications. Fig 1 © August 2023 TB14J Plus Operation Manual...
Page 38 When pulled to the “ON” position the machine can be started normally. Emergency stop button Pushing the button to the “OFF” position will deactivate the controller, the machine cannot be started and no function can be activated. © August 2023 TB14J Plus Operation Manual...
Page 39 Press the key to the right of the icon to enter platform informa- tion interface to check the input and output states of switches Platform info at the platform controls panel and the handles state at the plat- form controls. © August 2023 TB14J Plus Operation Manual...
Page 40 Boom’s angle relative to the horizontal boom above the horizontal as positive value, and the boom below the horizontal as negative value. Boom length Indicates the current boom length. Platform height Indicates the current platform height. © August 2023 TB14J Plus Operation Manual...
Page 41 Push the handle to the left/right to rotate the turntable clock- wise/counterclockwise. Main boom luffing/turntable slewing control handle Push the handle forward/backward to raise/lower the main boom Main boom luffing control indication Provides indication for main boom luffing control Not used © August 2023 TB14J Plus Operation Manual...
Page 42 Horizontal-Vertical (HV) mode enable Turns the HV mode on/off. switch (if equipped) Horizontal-Vertical (HV) mode indicator OFF: indicates that the HV mode can’t currently be activated. (if equipped) © August 2023 TB14J Plus Operation Manual...
Page 43 This icon illuminates to indicate low fuel level, low engine oil System fault indicator pressure, high engine coolant temperature, CAN bus error, or other faults. This icon illuminates to indicate that the boom has exceeded Scope limiting indicator the specified working envelope. © August 2023 TB14J Plus Operation Manual...
Page 44 This icon illuminates to indicate that the machine enters the Crab steer indicator crab steer mode. This icon illuminates to indicate that the machine enters four- Four-wheel steering indicator wheel steering mode. Fuel/battery level indicator Displays the current fuel level/battery level. © August 2023 TB14J Plus Operation Manual...
Page 45 If any switch/handle returns to neutral posi- tion and the corresponding movement does not stop, remove the foot from the foot switch or push in the emergency stop button to stop the machine. © August 2023 TB14J Plus Operation Manual...
Page 46 OPERATION INSTRUCTIONS 7.2 WORKING ENVELOPE DIAGRAM 250kg 340kg 454kg 360° Fig 1 Working Envelope Diagram (5°) © August 2023 TB14J Plus Operation Manual...
Page 47 2. Boom kept horizontal; 3. Turntable rotated 90°; 4. The machine will tip over in the direction as indicated by the arrow if overloaded or operating on a tilted surface exceeding the maximum allowable tilt angle. © August 2023 TB14J Plus Operation Manual...
Page 48 4. Turntable rotated 90°; 5. Platform rotated 90°; 6. The machine will tip over in the direction as indicated by the arrow if overloaded or operating on a tilted surface exceeding the maximum allowable tilt angle. © August 2023 TB14J Plus Operation Manual...
Page 49 2–3min. If the engine still fails to get started after several attempts, please reference the 4. Turn the key switch at the turntable controls to OFF engine manual. position. © August 2023 TB14J Plus Operation Manual...
Page 50 Steering While Traveling 1. Steer left: Depress the foot switch, push the travel/ steer control handle forward and press the left but- ton on top of the handle, the machine will steer left. © August 2023 TB14J Plus Operation Manual...
Page 51 Lower the jib: Move and hold the enable switch 1. With the machine traveling in non-operating posi- and pull the jib luffing switch downwards – the jib will tion, push upward the high/low travel speed selector be lowered. (if equipped) © August 2023 TB14J Plus Operation Manual...
Page 52 Perform operation from the platform: Improper use may cause loads/people to move or fall. © August 2023 TB14J Plus Operation Manual...
Page 53 5. To protect the boom, platform components and elec- trical and hydraulic components, do not apply ex- cessive downward pulling force to the ropes or belts used to secure the platform. A foam layer can be © August 2023 TB14J Plus Operation Manual...
Page 54 5. Chock the wheels. should be taken when storing the machine: 6. Wipe off all dust and oil from the machine to keep it clean. 1. Retract and lower the boom to the stowed position. © August 2023 TB14J Plus Operation Manual...
Page 55 10. For a machine stored for more than one and a half years, a comprehensive inspection and mainte- nance on the machine should be carried out before use, aging seals and filter elements should be re- placed as appropriate. © August 2023 TB14J Plus Operation Manual...
Page 57 8.1 REPORTING ACCIDENTS foot from the foot switch or push in the emergency stop button to stop the machine. In case of any accident involving Hunan Sinoboom Intel- ligent Equipment Co., Ltd. products, Hunan Sinoboom 8.3 EMERGENCY LOWERING Intelligent Equipment Co., Ltd. must be notified immedi- ately.
Page 58 With the machine in the overweight limit (KG) mode, if an overload alarm is triggered and the platform needs to be lowered, the function override operation with an over- loaded platform should be activated. © August 2023 TB14J Plus Operation Manual...
Page 59 DIAGRAM OF DECAL POSITIONS (10) (11) 12 (6) (5) 14 (10) (10) (10) (15) (17) 18 (19) (18) (10) (23) (10) (18) (19) (19) (18) (10) (25) 24 25 26 (14) 27/47 © August 2023 TB14J Plus Operation Manual...
Page 63 Every 1 year or 1000 Replace oil operating hours Every 3 months or 250 Check oil level operating hours Slewing drive Refer to the Gear Oil section unit Every 1 year or 1000 Replace oil operating hours © August 2023 TB14J Plus Operation Manual...
Page 64 Sinoboom’s warranty. Table 10-2 Ambient temperature Amer Mobil Shell Castrol range 0℃～40℃ Hyspin AWH-M46 L-HM46 DTE 10 Excel 46 S2M46 (32℉～104℉) -25℃～25℃ Hyspin HVI-32 L-HV32 DTE 10 Excel 32 TELLUS-S3VE32 (-13℉～77℉) © August 2023 TB14J Plus Operation Manual...
Page 65 CJ-4 grade, which is suitable for use in areas with temperature range of -15℃ ～40℃ (5～104℉). If the ambient temperature is beyond the applicable range, please select other appropriate engine oil. © August 2023 TB14J Plus Operation Manual...
Page 66 • The tire ply shows a smooth, uniform cut with a total of the rim holes. length of more than 75 mm (3 in). © August 2023 TB14J Plus Operation Manual...
Page 67 8. Tighten all nuts by hand first to prevent loosening of choose not to use the replacement tires recommended the bolts and nuts. Never apply lubricant to threads by Hunan Sinoboom Intelligent Equipment Co., Ltd., the or nuts. following specifications should be adhered to: 9.
Page 68 A pre-delivery inspection should be performed before formed by a factory-trained service technician, a person each sale, lease or rental delivery. recognized by Sinoboom as one who, by qualification, certificate and training, has successfully demonstrated Refer to the Inspection and Preventive Maintenance the ability and proficiency to service, repair and maintain Schedule for items requiring preventive maintenance.
Page 69 Central rotary joint Slewing motor 1, 6 1, 6 1, 6 Turntable pin 1, 2, 3 1, 2, 3 1, 2, 3 Turntable cover assembly 1, 2, 3 1, 2, 3 1, 2, 3 © August 2023 TB14J Plus Operation Manual...
Page 70 1, 3, 10 1, 3, 10 Hydraulic system Hydraulic pump 1, 2, 6 1, 2, 6 1, 2, 6 Hydraulic cylinder 1, 2, 5, 6 1, 2, 5, 6 1, 2, 5, 6 © August 2023 TB14J Plus Operation Manual...
Page 71 Drive brake Slewing brake 1, 3, 10 1, 3, 10 1, 3, 10 Other inspection items Operation Manual in the manuals compartment All decals/labels complete, clear and secure Annual inspection date of the machine © August 2023 TB14J Plus Operation Manual...
Page 72 All fasteners, pins, protective guards 1, 2 1, 2 1, 2 and covers Grease and lubricating to specifications Functional test of all systems Paint and appearance Inspection date stamped on the chassis Notify Sinoboom of machine ownership © August 2023 TB14J Plus Operation Manual...
Page 73 6. Check for correct level, sealing and leaks 7. Labels complete, clear and secure 8. Check for appropriate tolerances 9. Fully charged 10. Verify/perform 11. Replace the oil or filter element 12. Correctly lubricated © August 2023 TB14J Plus Operation Manual...
Page 75 This manual should be considered part of the secondary guarding device and should al- ways be kept with it. © August 2023 TB14J Plus Operation Manual...
Page 76 OPTIONS Fig 1 Table 11-1 Part number Part name Quantity Comment 203080000101 Waterproof cap 203080000109 Slotted nut 203060000021 Toggle switch 203060000150 Toggle switch guard If equipped © August 2023 TB14J Plus Operation Manual...
Page 77 215040000035 Washer 10-200HV-ZnD GB/T 97.1 203060003031 Limit switch (Schneider) 215020000113 Screw M5×25-A2-70 GB/T 818 105070043031 Bolt 215020000007 Screw M5×16-A2-70 GB/T 70.1 215030000091 Nut M5-8-A2-70 GB/T 6184 105070043032 Support 215030000003 Nut M5-A2-70 GB/T 6170 © August 2023 TB14J Plus Operation Manual...
Page 78 Disassemble the secondary guarding device in the re- The secondary guarding device may verse order of the installation instructions. only be installed on models/in markets as specified by Sinoboom. Instructions for Use Installation instructions 1. Under normal circumstances, the angle brackets on both sides of support #2 will be attracted to the mag- 1.
Page 79 OPTIONS Harness and Schematic Harness, Secondary Guarding Device Diagram Fig 3 © August 2023 TB14J Plus Operation Manual...
Page 80 203080000424 Thin-walled automotive wires 203080000563 (black) Thin-walled automotive wires (red) 203080000562 203080000408 Sheath 203080000021 Lock Tail attachment (2-pin, male) 203080000462 203080000044 Sheath 203080000020 Lock Tail attachment (4-pin, female) 203080000445 Rubber connector (4-pin) 203080000446 © August 2023 TB14J Plus Operation Manual...
Page 81 OPTIONS Electrical Schematic Diagram of the Secondary Guarding Device Fig 4 © August 2023 TB14J Plus Operation Manual...
Page 82 The complete harness layout can be found in the complete platform harness diagram. Crush Protect Inspect Crush Protect Warni n g Li g ht 174-1 174-2 174-2 Sensor Fig 6 © August 2023 TB14J Plus Operation Manual...
Page 83 Electrical Schematic Diagram of the Platform The diagram below only shows the electrical schematic related to the secondary guarding device. For detailed explanations please refer to the complete platform elec- trical schematic. Man Protect Detection Fig 7 © August 2023 TB14J Plus Operation Manual...
Page 84 • The installation of the pipe cradle shall not obstruct the entrance and exit of the platform. • Before installing the pipe cradle, ensure that the platform remains level. © August 2023 TB14J Plus Operation Manual...
Page 85 Sinoboom. 5. Gently push and pull on the load to ensure that it is safely secured. Installation instructions 6. When the machine is operating, ensure that the load is always secured in place. © August 2023 TB14J Plus Operation Manual...
Page 86 3. Attach the tube pads to the platform guardrails. 4. Attach the straps to the guardrails to secure the mounting plate tightly on the platform. Removal instructions Disassemble the glass panel support in the reverse or- der of the installation instructions. © August 2023 TB14J Plus Operation Manual...
Page 87 Installation instructions 5. Gently push and pull on the load to ensure that the 1. Install the swing gate frame. load is safely secured. 6. When the machine is operating, ensure that the load © August 2023 TB14J Plus Operation Manual...
Page 88 ② and the side part ule in sequence as shown in the figure below, se- at location ③ with nylon cable ties or bolts. cure the bottom part at location ① with bolts, and © August 2023 TB14J Plus Operation Manual...
Page 89 Once the platform mesh is installed, the operator can only enter or exit the platform via the swing gate. • Do not install other attachments, such as pipe cra- dles/glass panel supports to platforms already fitted with the platform mesh. © August 2023 TB14J Plus Operation Manual...
Page 91 For B et t er A ccess Solution s Alw ays For B et t er A ccess Solution s ess Solution s Always for Better Access Solutions Hunan Sinoboom Intelligent Equipment Co., Ltd. AS/N ZS 长沙市宁乡高新技术产业园区金洲大道东 128 号...

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