Sinoboom GTJZ0608E Operation Manual

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GTJZ0608E&0808E Operation Manual

Manual No: 501053100002

Manual Version: E

April 2023

Translated version

Preface to GTJZ0608E&0808E Operation

Operation

Manual

产品说明书

PRODU

GTJZ0608E/0608E/2132E

Manual

GTJZ0808E/0808E/2732E

G T JZ

C T MAN U AL

0608E (2132E)

0808E (2732E)

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Page 1 GTJZ0608E&0808E Operation Manual Operation Manual No: 501053100002 Manual Version: E April 2023 Manual 产品说明书 Translated version Preface to GTJZ0608E&0808E Operation PRODU C T MAN U AL GTJZ0608E/0608E/2132E Manual GTJZ0808E/0808E/2732E 0608E (2132E) G T JZ 0808E (2732E) G T JZ 0808E (2732E)
Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure and avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands...
Page 4 Sales Tel:+86 400-601-5828/0086-0731-87116222 Service Tel:+86 400-608-1289/0086-0731-87116333 E-mail:info@sinoboom.com/sales@sinoboom.com Address: No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Postal code:410600 Copyright©Hunan Sinoboom Intelligent Equipment Co., Ltd. Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.
Page 5 To Users Thank you for choosing and using the machinery of Hunan Sinoboom In- telligent Equipment Co., Ltd. Use this machine only to transport tools to work locations and for performing tasks on the work platform. Only authorized personnel who have received appropriate MEWP training may operate this machine.
Page 6 Manual Revision History: Manual Date Description Ver- sion July 2020 Original issue March 2021 Updated manual, added GTJZ0808E outdoor use with limited height, etc. October 2021 Updated manual Updated manual, modified the indoor/outdoor mode setting method, March 2022 etc. March 2023 Comprehensively revised manual...
Page 7 Applicable Scope The manual applies to the following models and serial numbers: Imperial Trade Model Metric Trade ID Serial No. GTJZ0608E 0608E 2132E 0105300355 to date GTJZ0808E 0808E 2732E 0105401253 to date Note: • Check the machine model and serial number on the machine nameplate. The location of the name- plate can be found in the Diagram of Decal Positions section of the Operation Manual.
Page 9: Table Of Contents
Check Tires and Rims ....64 6.1 Platform Controller (Sinoboom Checking Wheel Nuts....64 Control System) .
Page 10 11.3 Lifting Guarding Device ..75 11.4 Travel Limit Device....77 11.5 Manual Brake Release Switch . . 78 © April 2023 GTJZ0608E&0808E Operation Manual...
Page 11: Safety Warning Symbols And Signs
Indicates an imminently hazardous situation that, if not avoided, could result in death or serious injury. Indicates an imminently hazardous situation that, if not avoided, could result in minor or moderate injury. Note Indicates information directly or indirectly related to personal safety, machine damage, or property loss. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 13 No smoking or open No smoking or open Lifting point Lashing point Tire ground pressure flames/sparks flames/sparks Forklift pocket position Close the chassis box Tool or weight Fast/high speed Slow/low speed © April 2023 GTJZ0608E&0808E Operation Manual...
Page 14 SAFETY WARNING SYMBOLS AND SIGNS Do not use damaged Platform load capacity Respective load Engage the safety capacity of fixed power cords platform and extending platform © April 2023 GTJZ0608E&0808E Operation Manual...
Page 15: Important Safety Rules
Without the written permission of Hunan Sinoboom Intelligent Sinoboom cannot foresee all the potential hazards re- Equipment Co., Ltd., this machine shall not be used in lated to this machine, so all parties involved should place high importance on safety issues.
Page 16: Operation Safety
Functional test : Make sure that all functions of the machine are working properly. It is forbidden to alter or modify the machine without the written permission of Hunan Sinoboom Intelligent Equipment Co., Ltd. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 17 • Never disassemble, modify or ret- rofit the machine or its parts. • Never disable any safety devices of the machine. • Never place objects on the plat- form guardrails. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 18 0-50 3 (9.8) • Do not allow oil, sludge or other 51-220 4 (13.1) slippery substances to remain on 221-500 5 (16.4) work shoes and platform floor. • Keep the platform floor unobstructed. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 19 When the machine is traveling on example, the wind speed at high uneven ground, or on other rough places may be much faster than ground with gravel, or near cave those on the ground. openings, steep slopes, etc., be © April 2023 GTJZ0608E&0808E Operation Manual...
Page 20 20.8-24.4 47-54 If wind speed exceeds 12.5 m/s (28 mph) after the platform has been raised, the platform should be retracted immediately, all power sources should be disconnected, and the machine should be stopped. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 21 When traveling at high speed reduce the travel speed before stopping. • Do not use the high speed setting when traveling in areas with lim- ited or enclosed spaces or when © April 2023 GTJZ0608E&0808E Operation Manual...
Page 22: Towing, Hauling And Lifting
• The machine can only be lifted from the specific position with lift- ing equipment with sufficient lift- ing capacity. Care should be taken to prevent the machine from col- liding with surrounding objects. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 23: Maintenance Safety
Do not direct water or steam ejected from the flushing equip- ment at electrical components, as this may cause short-circuits or electrical shocks. • After maintenance is completed, thoroughly clean up any spilled © April 2023 GTJZ0608E&0808E Operation Manual...
Page 24 • If injury occurs due to high tem- perature and/or high pressure, seek immediate medical attention. If treatment is not carried out im- mediately, serious complications may result. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 25 • Only approved non-flammable diately and report to the relevant cleaning solutions should be used maintenance personnel promptly. on the machine. • Batteries contain sulfuric acid and can produce explosive © April 2023 GTJZ0608E&0808E Operation Manual...
Page 26 Do not use the battery for other purposes. • Do not reverse the positive and negative terminals of the battery for use. • Do not short-circuit the positive and negative terminals of the © April 2023 GTJZ0608E&0808E Operation Manual...
Page 27: Responsibilities Of Relevant Parties
3.3 TRAINER’S RESPONSIBILITIES • The trainer must be accredited by Sinoboom, have comprehensive knowledge training on the machine, and must have the required skills related to machine repair and maintenance. •...
Page 28 RESPONSIBILITIES OF RELEVANT PARTIES This Page Intentionally Left Blank © April 2023 GTJZ0608E&0808E Operation Manual...
Page 29: Technical Parameters
TECHNICAL PARAMETERS 4.1 MACHINE SPECIFICATIONS Table 4-1 GTJZ0608E specifications Metric Imperial Item Product Category Battery type Maintenance-free lead-acid battery/lithium battery Travel drive type DC motor Dimensions Maximum platform height 6.3 m 20 ft 8 in Maximum working height 8.3 m...
Page 30 TECHNICAL PARAMETERS Table 4-1 GTJZ0608E specifications (Continued) Metric Imperial Item Maximum allowable tilt angle (front- 3°/1.5° rear/left-right) Turning radius (internal/external) 0 m/2.1 m 0/6 ft 10.7 in Tire (spec/type) φ380×125 mm/solid φ15×5 in/solid Maximum operating noise level 72 dB IP rating...
Page 31 TECHNICAL PARAMETERS Table 4-1 GTJZ0608E specifications (Continued) Metric Imperial Item Allowable ambient temperature -20℃ to 40℃ -4℉ to 104℉ range (lithium battery) Maximum allowable relative humidity Store at -20℃ to 50℃ (-4℉ to 122℉) in a well-ventilated environment with Storage environment 90% relative humidity (max.) (20℃...
Page 32 Gross weight (indoor/outdoor) 2265 kg 4994 lb Ground bearing data 900 kg Maximum tire load 1984 lb Ground pressure 156 psi 1075 kPa Environment Maximum allowable lateral force 400 N/200 N 90 lbf/45 lbf (indoor/outdoor) © April 2023 GTJZ0608E&0808E Operation Manual...
Page 33: Movement Speed
It’s recommended not to use the lead-acid battery under the ambient temperature below 0℃, otherwise the battery capacity will decay rapidly and the battery life will be affected. 4.2 MOVEMENT SPEED Table 4-4 GTJZ0808E(Continued) Movement Time Table 4-3 GTJZ0608E Maximum travel speed in high 24.5～30s Movement Time gear-stowed Raise the platform 25～30s...
Page 34 Note: For models with Japanese configuration, the ma- chine cannot travel while elevated to operating position. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 35: Pre-Operation Inspection
4. Work platform 5. Scissor assembly 6. Rear wheel (non-steering wheel) 9. Front wheel (steering wheel) 7. Ground controller 8. DC travel reducer 12. Battery 10. Charger 11. Power switch/handle 13. Hydraulic tank 14. Lift motor © April 2023 GTJZ0608E&0808E Operation Manual...
Page 36: Machine Status Descriptions
9. Machine components – check the following compo- • GTJZ0608E: 2.6±0.3m (8ft 6in±12in) nents to ensure that they are correctly installed and • GTJZ0808E: 3±0.3m (9ft 10in±12in) firmly fixed without loose, missing or altered parts and visible damage, leakage or excessive wear, etc., and that all components are in their original po-...
Page 37: Functional Test
(if equipped with Sinoboom control ground controller: system). 1) Make sure that the screen is turned on and...
Page 38 You have to check and confirm after each startup that For indoor/outdoor mode setting method, please refer to the machine is in the correct mode, and change the op- Operation Instructions section. erating mode corresponding with the working environment. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 39: Controls And Indicators
Set the switch to neutral position: the machine will be powered Key switch off. (ground/platform control selector Turn the switch to “platform control position”: all functions will switch) be operative only at the platform controller; the ground controller will not work. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 40 Platform Down key Control platform down function Platform Up key Control platform up function Enter key Enter the next interface of the ground display screen Page Down key Scroll down the ground display © April 2023 GTJZ0608E&0808E Operation Manual...
Page 41: Platform Controller
CONTROLS AND INDICATORS 6.1 PLATFORM CONTROLLER (SINOBOOM CONTROL SYSTEM) Fig 2 Platform controller (Sinoboom control system) Table 6-2 Description Name Move and hold the switch – all functions will be enabled to Enable switch operate. Left turn thumb button Press the button to steer the machine to the left.
Page 42: Platform Controller
Press the button to steer the machine to the right. Left turn thumb button Press the button to steer the machine to the left. Move and hold the switch – all functions will be enabled to Enable switch operate. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 43 Drive and steer function enable switch drive and steer mode will be enabled. Press the button, and the button light will illuminate and the Low speed button low travel speed mode will be enabled. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 45: Operation Instructions
6. The platform controller screen will be turned on and should show no error message. All functions will be operative only at the platform controller; the ground controller will not work. Uphill/downhill: 25 %/14 ° © April 2023 GTJZ0608E&0808E Operation Manual...
Page 46: Charging Battery
The battery is at 70 % measure the density of the electrolyte. If the den- 70 % of its capacity. sity of the electrolyte is less than 1.13 kg/l the battery has been over-discharged (discharge © April 2023 GTJZ0608E&0808E Operation Manual...
Page 47: Charger Led Description
3. Push the indoor/outdoor mode selector switch down with the machine stowed, and the machine will be switched to indoor mode. 4. After the indoor mode is selected, the decimal point © April 2023 GTJZ0608E&0808E Operation Manual...
Page 48: Lifting And Lowering Platform
1. Push the indoor/outdoor mode selector switch up • Sinoboom control system: Push the lift/drive and with the machine stowed, and the machine will be steer function enable switch up, the indicator switched to outdoor mode.
Page 49 DTC control system: 1. With the machine in non-operating position, press the low speed button, the button will illuminate, the machine will switch to low speed travel. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 50: Platform
1m (3ft) from the machine. Fold the platform guardrails: Fig 2 © April 2023 GTJZ0608E&0808E Operation Manual...
Page 51: Shutdown And Parking
Unfold the platform guardrails in the reverse order of the folding instructions. 7.10 SHUTDOWN AND PARKING 1. Park the machine on a firm, flat, and level surface, and make sure the area is adequately protected. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 52: Transport And Lifting
6. The wheels should be locked after the machine is age to the machine and keep the machine level. loaded to prevent it from moving. GTJZ0608E: X=881mm (2ft 10in) Y=560mm (1ft 10in) 7. Before releasing the brake, the machine must be GTJZ0808E: X=880mm (2ft 10in) Y=596mm (1ft 11in) parked on a horizontal surface or secured.
Page 53: Storage
2. Drive the forklift forward to fully insert the forks into the pockets. 3. Lift the machine by 0.4 m (16 in) and then tilt the forks backward slightly to keep the machine stable. 4. Keep the machine horizontal when lowering the fork frame. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 55: Emergency Procedures
8.1 REPORTING ACCIDENTS emergency stop button to stop the machine. In case of any accident involving Hunan Sinoboom Intel- 8.3 EMERGENCY LOWERING ligent Equipment Co., Ltd. products, Hunan Sinoboom Intelligent Equipment Co., Ltd. must be notified immedi- ately.
Page 56: Emergency Towing
• The maximum permissible towing speed is 3 Method 2 (for Sinoboom Control System): km/h (1.9 mph). 1. Place the machine on solid level ground and secure • The maximum permissible towing gradient is the wheels with chocks to prevent the machine from 25 %.
Page 57 10. After towing, place the machine on firm, level ground and secure the wheels with chocks to pre- vent the machine from moving. 11. Turn on the machine, so the brake can be operated properly. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 73: Maintenance
• For special environments or special operating re- quirements please contact Sinoboom. • Before refilling oil, wait until the temperature of the machine drops to room temperature, otherwise it may cause splashes, burns or oth- er personal injury.
Page 74: Tire Assembly
Parts Manual of the corresponding machine. If you choose not to use the replacement tires recommended 7. Remove the jack as needed after installation. by Hunan Sinoboom Intelligent Equipment Co., Ltd., the following specifications should be adhered to: • The ply rating/rated load capacity and size should be the same as the original tire or superior to it.
Page 75: Inspection And Preventative
The frequency formed by a factory-trained service technician, a person of the inspection and maintenance must be increased recognized by Sinoboom as one who, by qualification, as required by environmental conditions, requirements certificate and training, has successfully demonstrated and frequency of usage.
Page 76: Inspection And Preventive Mainte
1, 2, 3 Platform slider (at the connection 1, 2 1, 2 1, 2 with scissor arm) and its fastener Safety belt anchorage point 1, 2, 7 1, 2, 7 1, 2, 7 Scissor arm assembly © April 2023 GTJZ0608E&0808E Operation Manual...
Page 77 1, 2 1, 2 Battery 1, 2, 6, 9, 12 1, 2, 6, 9, 12 1, 2, 6, 9, 12 Electrolyte Charging function Instruments, gauges, switches, 1, 3 1, 3 1, 3 lamps, horn © April 2023 GTJZ0608E&0808E Operation Manual...
Page 78 1, 2 1, 2 1, 2 and covers Greasing and lubricating according to specifications Functional test of all systems Paint and appearance Inspection date marked on the chassis Notify Sinoboom of machine ownership (change) © April 2023 GTJZ0608E&0808E Operation Manual...
Page 79 6. Check for sealing, leaks and the correct level 7. Labels complete, clear and secure 8. Check for appropriate dimensions/tolerances 9. Fully charged 10. Verify/implement 11. Replace the oil or filter element 12. Correctly lubricated 13. Inspect the carbon brush © April 2023 GTJZ0608E&0808E Operation Manual...
Page 81: Options
Fig 1 Table 11-1 Part number Part name Quantity Comment 216020000007 Non-perforated hose clamp, DIN- type 101056033008 Spill guard, cylinder © April 2023 GTJZ0608E&0808E Operation Manual...
Page 82 Fit the non-perforated DIN-type hose clamp through the hole in the spill guard to clamp the front wheel steering cylinder. After installation, spread a piece of clean oil ab- sorbent paper in the spill guard. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 83: Foot Switch
The spill guard needs to be cleaned every year, or more kept with it. frequently if it is often used in harsh environments. 1. Locate the spill guard. 2. Check if there is a visible layer of debris or turbid © April 2023 GTJZ0608E&0808E Operation Manual...
Page 84 1. Position the foot switch at its mounting position on the platform floor, align the foot switch with the plat- form floor mounting hole, and fasten it with washers and bolts. 2. Connect the foot switch harness. Removal instructions © April 2023 GTJZ0608E&0808E Operation Manual...
Page 85: Lifting Guarding Device
This manual should always be kept as an integral part with the lifting guarding device and should always be kept with it. Fig 4 © April 2023 GTJZ0608E&0808E Operation Manual...
Page 86 Install the left and right guarding devices in this way. 4. Connect the height limit harness. Removal instructions Disassemble the guarding devices in the reverse order of the installation instructions. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 87: Travel Limit Device
Unsafe Operation Hazard • The travel limit device may only be installed on models/in markets as specified by Sinoboom. • Before using the travel limit de- vice, the safety rules and all oper- ating instructions should be read, understood and observed.
Page 88: Manual Brake Release Switch
• When the machine is in operating position (lifting po- 3. Move the manual release switch up to release sition), the lower edge of the platform is in contact brake. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 89 5. After towing, place the machine on firm, level ground and secure the wheels with chocks to pre- vent the machine from moving. 6. Move the manual release switch down, and then the brake can work normally. © April 2023 GTJZ0608E&0808E Operation Manual...
Page 91 For B et t er A ccess Solution s Alw ays For B et t er A ccess Solution s ess Solution s Always for Better Access Solutions Hunan Sinoboom Intelligent Equipment Co., Ltd. AS/N ZS 长沙市宁乡高新技术产业园区金洲大道东 128 号...

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