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D-4
NAMEPLATES / WARNING DECALS MAIN-
TENANCE
Whenever routine maintenance is performed on this
machine - or at least yearly - inspect all nameplates
and labels for legibility. Replace those which are no
longer clear. Refer to the parts list for the replacement
item number.
WELDER / GENERATOR MAINTE-
NANCE
STORAGE
Store the AIR VANTAGE® 500 CUMMINS in a clean,
dry protected areas.
CLEANING
Blow out the generator and controls periodically with
low pressure air. Do this at least once a week in par-
ticularly dirty areas.
bRUSH REMOVAL AND REPLACEMENT
It is normal for the brushes and slip rings to wear and
darken slightly. Inspect the brushes when a generator
overhaul is necessary.
WARNING
Do not attempt to polish slip rings while the
engine is running.
------------------------------------------------------------------------
ITEM
Air Cleaner Element
Oil Filer
Fan Belt
Fuel Strainer
Fuel Filter /
Water Separator
Battery
Engine Oil Change
MAINTENANCE
Table D.1 Engine Maintenance Components
MAKE
PART NUMbER
Donaldson
P822768
Fleetguard
AF25436
Cummins
C6002112110
Fleetguard
LF16011
Cummins
C0412021749
Cummins
3826094
Fleetguard
FF5079
Fleetguard
FS19594
-----
BCI GROUP 34
See Manual
-----
AIR VANTAGE® 500 CUMMINS
GFCI RECEPTACLE TESTING AND RESET-
TING PROCEDURE
The GFCI receptacle should be properly tested at
least once every month or whenever it is tripped. To
properly test and reset the GFCI receptacle:
• If the receptacle has tripped, first carefully remove
any load and check it for damage.
• If the equipment has been shut down, it must be
restarted.
• The equipment needs to be operating at high idle
speed and any necessary adjustments made on the
control panel so that the equipment is providing at
least 80 volts to the receptacle input terminals.
• The circuit breaker for this receptacle must not be
tripped. Reset if necessary.
• Push the "Reset" button located on the GFCI recep-
tacle. This will assure normal GFCI operation.
• Plug a night-light (with an "ON/OFF" switch) or other
product (such as a lamp) into the GFCI receptacle
and turn the product "ON".
• Push the "Test" button located on the GFCI recepta-
cle. The night-light or other product should go
"OFF".
• Push the "Reset" button, again. The light or other
product should go "ON" again.
If the light or other product remains "ON" when the
"Test" button is pushed, the GFCI is not working prop-
erly or has been incorrectly installed (miswired). If
your GFCI is not working properly, contact a qualified,
certified electrician who can assess the situation,
rewire the GFCI if necessary or replace the device.
SERVICE INTERVAL
Replace as indicated by
Service Indicator
Replace every 750 hours or 3 months,
whichever is less.
Inspect every 1000 hours or 12 months,
whichever is less.
Inspect and replace monthly as
required. Replace annually.
Replace every 500 hours or 6 months,
whichever is less.
Inspect every 500 hours
Change every 750 hours or 3 months,
whichever is less. Check daily.
D-4
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