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RETURN TO MAIN MENU
IM10024
™
July(R2), 2009
MAXsa
22 & 29 WIRE DRIVES
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT
READING
THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT.
nd, most
importantly, think before you act
and be careful.
OPERATOR'S MANUAL
Copyright © Lincoln Global Inc.
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Summary of Contents for Lincoln Electric MAXSA IM10024
- Page 1 RETURN TO MAIN MENU IM10024 ™ July(R2), 2009 MAXsa 22 & 29 WIRE DRIVES Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ...
- Page 6 Thank You...
- Page 9 Connection Mounting Cross Seam Hardware Adjuster Drive Motor Drive Rolls Gear Box...
- Page 10 Connection Wire Straightener Mounting Drive Motor Drive Rolls Gear Box...
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Page 12: Safety Precautions
SAFETY PRECAUTIONS WARNING -------------------------------------------------------------... - Page 13 K2814-1 MAXsa™ 10 K1795-XX 14-Pin Cable K2370-2 MAXsa™ 22 K1811-XX Sense Lead Work 3/8-16 TAPPED HOLE (4 PLACES) 4.70 4.24 FIGURE A.3 - CONNECTION DIAGRAM K1543-XX or K2683-XX Arclink Cable 67 Lead K231-XX Contact Nozzle FIGURE A.4 - MOUNTING DIMENSIONS 2.50 2.69 7.70...
- Page 14 Wiring Diagram Wiring Diagram Loosen Socket Head Screw to Rotate Motor/Gearbox Assembly Remove ConnectionBox to Change Motor Polarity Loosen Socket Rotate Rotate Head Screw to Rotate Feedplate...
- Page 15 Drive Roll Drive Roll Incoming Outgoing Kit Number Wire Sizes & Types Part Number No. required Guide Guide...
- Page 17 19” (483mm)
- Page 18 Wire Reel Mounting Bracket MAXsa™ 10 Clutch Mounting Bracket Wire Drive Mounting Handle (K2462-1) Bracket (M6769) Head Support (M8232)
- Page 19 Pulley Carriage Beam Weight...
-
Page 20: Drive Gear
Incorrect ADD Shims Shims Full Face Incorrect Beam .88” Drive Gear Contact REMOVE Shims Drive Rail CORRECT PATTERN INCORRECT PATTERNS Full Face Bearing Bearing is not flat Contact Against Drive Rail Shim Here... - Page 21 Changing the Wire Drive Configuration...
- Page 22 Loosen this Socket Head Screw to Adjust Faceplate Angle 5/16” Allen Wrench 2 1/2” Cross Seam Adjuster Use This Screw To Lock Vertical Loosen to Rotate Entire Head Around Mounting Axis With K29 Loosen Screw With Standard Mounting (M6767) or K29 Vertical Adjuster The Cross Seam Adjuster Can Be Mounted to the Top or Bottom of the...
- Page 24 Socket Head Screw Weld Cable Connection Flux Wing Hose Screw Copper Flux Cone Tube Body Flux Cone + _ 2° 60° 1/32”x45° Remove Sharp Chamfer Corner 9/16-18 1/2” Class 2 Fit 1/8” 1/2” Material - Hard Drawn Copper or Heat Treatable Req’d Copper Alloy 33/64”Drill 11/16”...
- Page 25 Use to Mount to Wire Drive Remove(4) Screws to Rotate Nozzle Stationary Contact Attach Weld Spring Cables Here Moveable Contact Flux K226-R Hose Only Copper Tube WORK NOZZLE TRAVEL TRAVEL...
- Page 26 K 148 K 148 With Water Cooling K 148 & K 149 Attachment...
- Page 27 Contact Tang Electrode Time to Too Late Rotate Locking Contact...
- Page 28 Wing Nut Flux Hose Hose Clamps Moveable Section Travel Direction...
- Page 32 Place Handle in Either of Two Positions Remove Two Bolts and Rotate Housing...
- Page 33 A - Drive Rolls B - Guide Tubes C - Idle Roll Arm D - Incoming Wire Guide E - Drive Roll Spacer F - Key 1 - Nozzle Assembly 2 - Guide Tubes 3 - Locking Collar 4 - Contact Tip(s) 5 - Tip Holder 6 - Connection Tab 7 - Mounting Block...
- Page 34 Outer Drive Rolls Locking Drive Roll Clamping Center Output Spacer Washer Drive Roll Shaft...
- Page 35 A - Drive Rolls B - Guide Tubes C - Idle Roll Arm D - Drive Roll Spacer E - Key F - Nozzle Assembly Drive Roll Output Spacer Shaft Outer Drive Rolls Locking Clamping Center Washer Drive Roll...
- Page 37 Under Over Straightened Straightened...
-
Page 38: Routine Maintenance
SAFETY PRECAUTIONS WARNING • Only Qualified personnel should perform this maintenance. • Turn the input power OFF at the disconnect switch or fuse box before working on this equipment. • Do not touch electrically hot parts. ROUTINE MAINTENANCE... -
Page 39: Step 2. Possible Cause
Step 3. RECOMMENDED COURSE OF ACTION Step 1. LOCATE PROBLEM (SYMPTOM). Step 2. POSSIBLE CAUSE. -
Page 40: Output Problems
OUTPUT PROBLEMS...
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