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Related Manuals for Goulds Pumps 3199
Summary of Contents for Goulds Pumps 3199
- Page 1 Installation, Operation, and Maintenance Manual 3199...
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Page 3: Table Of Contents
6 Troubles Check List ............................25 6.1 No water delivered ..........................25 6.2 Not enough liquid delivered........................25 6.3 Not enough pressure..........................25 6.4 Pump works awhile and then quits......................26 6.5 Pump takes too much power........................26 3199 Installation, Operation, and Maintenance Manual... - Page 4 7.4 Replace the impeller..........................29 7.5 Replace shaft or bearings ........................30 7.6 Replace casing............................31 7.7 Spare parts.............................. 32 7.8 Sectional assembly ..........................33 8 Local ITT Contacts ............................37 8.1 Regional offices............................37 3199 Installation, Operation, and Maintenance Manual...
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Page 5: Introduction And Safety
ITT Goulds pumps will provide safe, trouble-free service when properly installed, maintained, and operat- Safe installation, operation, and maintenance of ITT Goulds Pumps equipment are an essential end user responsibility. This Pump Safety Manual identifies specific safety risks that must be considered at all times during product life. -
Page 6: Safety
Trapped liquid can rapidly expand and result in a violent explosion and injury. ITT Goulds Pumps will not accept responsibility for physical injury, damage, or delays caused by a failure to observe the instructions for installation, operation, and maintenance contained in this Pump Safety Manual or the current IOM available at http://www.gouldspumps.com/literature. -
Page 7: General Precautions
Personal injuries will result if procedures outlined in this manual are not followed. ITT Goulds Pumps will not accept responsibility for physical injury, damage or delays caused by a failure to observe the instructions in this manual and the IOM provided with your equip- ment. - Page 8 WARNING Shutdown, Disassembly, and Reassembly: Pump components can be heavy. Proper methods of lifting must be employed to avoid physical injury and/or equipment damage. Steel toed shoes must be worn at all times. 3199 Installation, Operation, and Maintenance Manual...
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Page 9: Ex Considerations And Intended Use
Special care must be taken in potentially explosive environments to ensure that the equipment is proper- ly operated and maintained. Compliance with the essential safety and health requirements has been as- sured by compliance with the following standards, method of protection Constructional Safety (C): ISO 80079-36 ISO 80079-37 3199 Installation, Operation, and Maintenance Manual... - Page 10 Maintenance manual (IOM) can cause serious personal injury or damage to the equipment. This in- cludes any modification to the equipment or use of parts not provided by ITT Goulds Pumps. If there is any question regarding the intended use of the equipment, please contact an ITT Goulds representative before proceeding.
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Page 11: Parts
1.6 Parts The use of genuine Goulds parts will provide the safest and most reliable operation of your pump. ITT Goulds Pumps ISO certifica- tion and quality control procedures ensure the parts are manufac- tured to the highest quality and safety levels. -
Page 12: Installation
Put the pumping unit in place on the wedges furnished. The wedges should be placed at four points, two below the approximate center of the pump and two below the approximate center of the driver. 3199 Installation, Operation, and Maintenance Manual... -
Page 13: Alignment-Initial
As directed in 2.2 Foundation on page 10, only approximate alignment was obtained by wedging under bedplate before grouting. The following are suggested steps to establish the initial alignment of the pumping unit. 3199 Installation, Operation, and Maintenance Manual... - Page 14 Adjustments for obtaining the gap and angular alignment is obtained by loosening the driver hold down bolts and shifting or shimming driver as required. Tighten driver hold down bolts after ad- justments are made. 3199 Installation, Operation, and Maintenance Manual...
- Page 15 Bear in mind always that alignment in one direction may alter the alignment in another. Check through each alignment procedure after making any alignment alteration. 3199 Installation, Operation, and Maintenance Manual...
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Page 16: Piping - General
Piping should slope upwards from source of supply. • No portion of piping should extend above the pump suction nozzle. All joints must be air tight. The suction pipe should always be submerged into the source of supply. 3199 Installation, Operation, and Maintenance Manual... - Page 17 2.5 Piping - suction Figure 7: Suction pipe submerged into source of supply 3199 Installation, Operation, and Maintenance Manual...
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Page 18: Piping - Discharge
2.9 Connection of coupling Connect coupling, following instructions for the particular make of coupling furnished. This data is sup- plied separately, giving complete instructions for connection, lubrication, alignment and maintenance. Spider-Insert type couplings are pre-assembled. 3199 Installation, Operation, and Maintenance Manual... -
Page 19: Preparation For Operation
Check to be sure the driver bearings are properly lubricated. 3.3 Stuffing box These pumps are furnished with packing rings as standard. However, mechanical seals, either single or double, can be furnished on order. Stuffing box with packing rings 3199 Installation, Operation, and Maintenance Manual... - Page 20 If pumpage tem- perature is above 250°F, then this lubricating liquid should be cooled to prevent heat transfer along the shaft to the bearings. The circulating liquid provides lubrication to the seal faces and 3199 Installation, Operation, and Maintenance Manual...
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Page 21: Connection Of Sealing Liquid Or Grease Lubricator (Packed Box)
The inlet should be on one side of the frame and the outlet on the other side. The remaining two holes must be plugged. The cooling water must be supplied from an outside source. A shut-off valve should be installed in the supply lines to regulate water flow. 3199 Installation, Operation, and Maintenance Manual... -
Page 22: Connection Of Drain Piping
Connect the ½" pipe tap openings (from the drip pockets in the frame directly below the stuffing box) to drain. On pumps equipped with a drip basin (247) connect to the tapped opening on the end of the drip basin (1/4'' pipe tap) and out through the frame to drain. 3199 Installation, Operation, and Maintenance Manual... -
Page 23: Starting Pump
11, changing alignment in one direction may alter the alignment in another. Check through each alignment procedure after making any alignment change. Misalignment may be due to casing distortion from pipe strain. Correct piping to relieve strain on pump before checking alignment. 3199 Installation, Operation, and Maintenance Manual... -
Page 24: Doweling
4.6 Doweling 4.6 Doweling Doweling is not required on these pumps. Patented lock washers are furnished which hold the pump and driver feet securely in place. 3199 Installation, Operation, and Maintenance Manual... -
Page 25: Operation
If this condition is likely to persist, arrangements should be made either to manually or automatically throttle the discharge valve to build up head to a safe point. 3199 Installation, Operation, and Maintenance Manual... -
Page 26: Operating With Surge Conditions In Line
5.5 Operating under freezing conditions When exposed to freezing conditions and pump is standing idle, liquid inside the pump and in the cooling jackets should be drained. 3199 Installation, Operation, and Maintenance Manual... -
Page 27: Troubles Check List
When connected to electric motors, check whether motor wiring is correct and receives full voltage. When connected to steam turbines, make sure that turbine receives full steam pressure. 6.3 Not enough pressure Speed too low. Air in water. Impeller diameter may be too small. 3199 Installation, Operation, and Maintenance Manual... -
Page 28: Pump Works Awhile And Then Quits
Packing is incorrectly inserted or not properly run in. Packing is not right kind for liquid handled. Sleeves scored. 6.7 Pump is noisy Hydraulic noise - cavitation, suction lift too high. Check with gauge. Mechanical defects: • Shaft bent. 3199 Installation, Operation, and Maintenance Manual... - Page 29 6.7 Pump is noisy • Rotating parts bind, are loose or broken. Bearings worn out. • Pump and driving unit misaligned. 3199 Installation, Operation, and Maintenance Manual...
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Page 30: Care And Maintenance
(370C). Check to be sure all bolts (370C and 370D) are tight. Tighten jam nut on bolts (370D). This will result in the required clearance of .015" between the impeller and the suction cover. 3199 Installation, Operation, and Maintenance Manual... -
Page 31: Replace The Impeller
Bolt puller bar to casing with two casing bolts (370A), as shown. As jack screw is tightened, casing will bear on back of impeller (101) and pull impeller from shaft (122). Use a metal disc or washer to protect end of shaft. 3199 Installation, Operation, and Maintenance Manual... -
Page 32: Replace Shaft Or Bearings
Pull the coupling from pump shaft with a suitable puller. Remove coupling key. 10. Remove machine bolts (370C) from bearing housing (111). Shaft and bearings can now be pulled through coupling end of frame. 3199 Installation, Operation, and Maintenance Manual... -
Page 33: Replace Casing
Remove suction cover and impeller as instructed in 7.4 Replace the impeller on page Remove gland assembly as instructed in 7.2 Repack stuffing box on page Remove machine bolts (370B). Pull casing from frame. 3199 Installation, Operation, and Maintenance Manual... -
Page 34: Spare Parts
Impeller key (178) - one required • Impeller screw (198 ) - one required • Impeller washer (199) - one required For each size pump it is suggested that one impeller (101) be maintained. 3199 Installation, Operation, and Maintenance Manual... -
Page 35: Sectional Assembly
7.8 Sectional assembly 7.8 Sectional assembly Figure 12: Sectional assembly Figure 13: Sectional detail 3199 Installation, Operation, and Maintenance Manual... - Page 36 1-1/2x3 Casing 1000 1103 GA-20 Impeller 1103 1000 1103 GA-20 Lantern ring 1102 1000 1102 PTFE Stuffing box packing Stuffing box split 1106 1000 1106 GA-20 gland 111* Bearing housing 1000 (outboard) grease lubricated 3199 Installation, Operation, and Maintenance Manual...
- Page 37 HHMB (casing to Steel AISI 304 suction cover) 370-B HHMB (casing to Steel AISI 304 frame) 370-C* 3 HHTB bearing hous- Steel 370-D* 3 HHTB adjusting Steel screw 408-A* 1 Oil drain plug (not Steel shown) 3199 Installation, Operation, and Maintenance Manual...
- Page 38 Max liquid temperature (without cooling) 180°F General Max liquid temperature (with quenching 250°F gland or water cooled frame) Max liquid temperature (with quenching 350°F gland and water cooled frame) *Shielded one side. Oil lubricated bearings unshieled. 3199 Installation, Operation, and Maintenance Manual...
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Page 39: Local Itt Contacts
Camino La Colina # 1448 Condominio Industrial El Rosal Huechuraba Santiago 8580000 Chile Middle East and Africa ITT - Goulds Pumps +30 210-677-0770 +30 210-677-5642 Achileos Kyrou 4 Neo Psychiko 115 25 Athens Greece 3199 Installation, Operation, and Maintenance Manual... - Page 40 Visit our website for the latest version of this document and more information: http://www.gouldspumps.com Goulds Pumps Inc. 240 Fall Street Seneca Falls, NY 13148 Form IOM.3199.en-us.2023-11 ©2023 ITT Corporation The original instruction is in English. All non-English instructions are translations of the original instruction.