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TRAK RACER TR80 Assembly Manual

TRAK RACER TR80 Assembly Manual

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TR80
Assembly Guide
IMPORTANT: As there are different versions of each rig depending on your
region, please ensure that you are using the correct instruction set. The
part number below should match the part number labeled on your box
TR805-BLK
1
Published 2022‑07‑17

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Summary of Contents for TRAK RACER TR80

  • Page 1 TR80 Assembly Guide IMPORTANT: As there are different versions of each rig depending on your region, please ensure that you are using the correct instruction set. The part number below should match the part number labeled on your box TR805-BLK...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Part list Symbol Legend Assembly Notes TR805-BLK Assembly Instructions Seat Slider Option Recliner seat installation GT/Rally seat installation Wheel Mount Option 1 Wheel Mount Option 2 Wheel Mount Option 3 Wheel Mount Option 4 Wheel Mount Option 5...
  • Page 3 IMPORTANT: As there are different versions of each rig depending on your region, please ensure that you are using the correct instruction set. The part number below should match the part number labeled on your box IMPORTANT: Due to the nature of cut aluminium profile, some metal shavings may still be present after our extensive QA cleaning process.
  • Page 4 SF-M8-20 Screw (Flat), M8x20 SL-M8-20 Screw (Handle) M8x20 SS-01 Seat Slider NS-M8 T-Nut (Spring), M8 PP-80-TP Pedal Plate, TR80 Top Plate PP-NP-LB Pedal Plate, L Bracket BP-80-H Bracket (Plate), 80, Horizontal AJ-4040 Adjustable joint PP-80-SM Pedal Plate, TR80 Side Mount...
  • Page 5 NOTE FRONTSIDE OUTSIDE INSIDE TOP SIDE SHIFTER SIDE BACK SIDE...
  • Page 6 The handle screws (SL-M8-20 & SL-M8-25) are NOTE ratcheted to allow for tightening and loosening when space for rotation is limited. Simply pull the handle out and turn handle into position and push handle back in to engage thread.
  • Page 7 NOTE NS-M8 & NS-M6 It is strongly advised that spring T-Nuts are inserted by sliding from the ends of profiles. Please take careful note of each step of all T-nuts as some are to be installed in anticipation of future steps. If T-Nuts are skipped, and the ends are no longer accessible, they can be...
  • Page 8 NOTE BC-40...
  • Page 9 NOTE AJ-4040...
  • Page 10 M6x20mm AT-80-1200 NS-M6 FR-01 SH-M6-20 AL-80-500 NS-M8 Insert 2pcs of NS-M8 into TOP SIDE of each AT-80-500 (for STEP 4)
  • Page 11 M8x20mm SH-M8-20 WL-M8 WF-M8 BC-40 380mm 15" M8x20mm AL-40-460 NS-M8 SH-M8-20 WL-M8 WF-M8 BC-40 344mm 13.5"...
  • Page 12 M8x16mm AL-80-780 NS-M8 SH-M8-16 BA-80-BLK M8x20mm AL-80-240 NS-M8 SH-M8-20 WL-M8 WF-M8 BC-40...
  • Page 13 M8x16mm M8x20mm PP-80-SM SH-M8-16 SH-M8-20 SL-M8-20 NS-M8 WL-M8 WF-M8 AJ-4040 SH-M8-20 SH-M8-16 SH-M8-16 SH-M8-20 M8x16mm M8x20mm AT-40-400 NS-M8 SH-M8-16 SH-M8-20 SL-M8-20 WL-M8 WF-M8 AT-40-400 x2 SH-M8-20 x2 SH-M8-16 x2 SL-M8-20 x2 WL-M8 x4 WF-M8 x4...
  • Page 14 M8x20mm NS-M8 SH-M8-20 WL-M8 WF-M8 PP-NP-LB M8x20mm SF-M8-20 NF-M8 PP-80-TP...
  • Page 15 M8x20mm AL-80-500 NS-M8 SH-M8-20 WL-M8 WF-M8 BC-40 M8x20mm AL-80-300 NS-M8 SH-M8-20 WL-M8 WF-M8 BC-40 BP-80-H...
  • Page 16 M8x20mm NS-M8 SH-M8-20 WL-M8 WF-M8 NF-M8 SM-01 SM-02 BC-40 EC-40 EC-80 Note: End caps should be installed after all accessories are mounted...
  • Page 17 PS-1200-R PS-460-R...
  • Page 18 Seat Slider Assembly Part # Description Check BOX #: TR805-BLK-PART2 SS-01 Seat Slider SH-M8-16 Screw (Hex), M8x16 NL-M8 Nut (Locking), M8 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 TR80-SLIDER Published 2022‑07‑17...
  • Page 19 M8x16mm SH-M8-16 SS-01 NS-M8 WL-M8...
  • Page 20: Recliner Seat Installation

    Recliner Seat Assembly SA-06/SA-07/SA-08 Published 2022‑07‑17...
  • Page 21 Note: Screws supplied with seat...
  • Page 22 M8x20mm SH-M8-20 WF-M8 SB-03 Note: Screws supplied with seat & SB-03...
  • Page 23 M8x16mm SH-M8-16 WF-M8 NL-M8 Note: Hardware supplied with Seat Slider Slide the slider all the way back to install screws and nuts. Then slide all the way forward and repeat for front screws and nuts.
  • Page 24 GT/Rally Seat Assembly SA-04/SA-05/SA-09/SA-10 Published 2022‑07‑17...
  • Page 25 M8x16mm SH-M8-16 WL-M8 WF-M8 M8x16mm SH-M8-16 WF-M8 NL-M8 Note: Hardware supplied with Seat Slider Slide the slider all the way back to install screws and nuts. Then slide all the way forward and repeat for front screws and nuts.
  • Page 26: Wheel Mount Option

    Wheel Mount Option 1 TR-One Fanatec Direct Drive Mount Part # Description Check BOX #: TR80-NWMA SH-M8-25 M8 x 25mm Hex Screw SF-M8-20 M8 x 20mm Flat Screw WF-M8 M8 Flat Washer WL-M8 M8 Lock Washer NS-M8 M8 Spring T-Nut...
  • Page 27 M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 WM-TR1-PP NOTE: Adjust position after wheelbase and seat installation M8x20mm SF-M8-20 AT-120-180...
  • Page 28 M8x25mm SH-M8-25 WM-TR1-FN Note: Thread screws just enough to hold WM-TR1-FN in place so screws do not protrude past WM-TR1-FN plate. Note: For Fanatec CSL DD use WM-TR1-FN x 4...
  • Page 29: Wheel Mount Option

    Wheel Mount Option 2 TR-One Universal Direct Drive Mount Part # Description Check BOX #: TR80-NWMA SH-M8-25 Screw (Hex), M8x25 SF-M8-20 Screw (Flat), M8x20 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8 T-Nut (Spring), M8 WM-TR1-FN Wheel Mount, TR-ONE, Fanatec Plates...
  • Page 30 M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 WM-TR1-PP NOTE: Adjust position after wheelbase and seat installation M8x20mm SF-M8-20 AT-120-180 WM-TR1-WP...
  • Page 31 M8x20mm SH-M8-20 WM-DD...
  • Page 32 AT-120-180 Aluminum Profile (Threaded), 40x120x180mm BOX #: TR80-NWM4 SH-M8-15 Screw (Hex), M8x15 SH-M6-15 Screw (Hex), M6x15 WF-M6 Washer (Flat), M6 WM-WM4 Wheel Mount, TR80-NWM4 Assembly * NOTE: Extra hardware may be included as spare parts TR80-NWMA + TR80-NWM4 Published 2022‑07‑17...
  • Page 33 M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 WM-TR1-PP NOTE: Adjust position after wheelbase and seat installation M8x20mm SF-M8-20 AT-120-180 WM-TR1-WP...
  • Page 34 M8x15mm SH-M8-15 WM-WM4...
  • Page 35: Wheel Mount Option

    Wheel Mount Option 4 TR-One Simagic M10 Direct Drive Mount Part # Description Check BOX #: TR80-NWMA SH-M8-25 Screw (Hex), M8x25 SF-M8-20 Screw (Flat), M8x20 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8 T-Nut (Spring), M8 WM-TR1-FN Wheel Mount, TR-ONE, Fanatec Plates...
  • Page 36 M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 WM-TR1-PP NOTE: Adjust position after wheelbase and seat installation M8x20mm SF-M8-20 AT-120-180 WM-TR1-WP...
  • Page 37 Note: Use screws and t-nuts provided with wheelbase. WM-TR1-SM M8x20mm SH-M8-16...
  • Page 38: Wheel Mount Option

    Wheel Mount Option 5 Universal Wheel Base Plate Part # Description Check BOX #: TR80-WMPLATE SH-M8-20 Screw (Hex), M8x20 SF-M8-20 Screw (Flat), M8x20 SH-M6-20 Screw (Hex), M6x20 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NF-M8 Nut (Flange), M8 NS-M8...
  • Page 39 M8x20mm SF-M8-20 NF-M8 BC-40 WM-WMP-DP M8x20mm SF-M8-20 NF-M8 WM-WMP-PP BC-40...
  • Page 40 M8x20mm SH-M8-20 WF-M8 NS-M8 NOTE: Adjust position after wheelbase and seat installation...
  • Page 41 FINISHED Share your build online and tag us to be featured! @trakracer @trakracer @trak_racer...

This manual is also suitable for:

Tr805-blk