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TRAK RACER TR160 V5 Assembly Manual

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TR160 V5 Simulator
Assembly Guide
IMPORTANT: Different regions may have different models. Please ensure
the part number below matches that on your product's box.
TR1605
Published 2024-9-10
1

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Summary of Contents for TRAK RACER TR160 V5

  • Page 1 TR160 V5 Simulator Assembly Guide IMPORTANT: Different regions may have different models. Please ensure the part number below matches that on your product's box. TR1605 Published 2024-9-10...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Symbol Legend Part List Assembly Notes TR1605 Assembly Instructions Stabilizing Feet Option Adjustable Recliner Seat Assembly (TR-RSB4) Non-Adjustable Recliner Seat Assembly (TR-RSB-CH) GT/Rally Seat Assembly (SA09 / SA10) GT/Rally Seat Assembly (SA11 / SA12 / SA13) TRX Seat Assembly with Adjustable Brackets (TRX-SB) Pedal Option 1 Pedal Option 2 Pedal Option 3...
  • Page 3 IMPORTANT: Since there are different versions of each product based on your region, please make sure you are using the correct set of instructions. The part number below should match the one on your box. IMPORTANT: Due to the nature of cut aluminum profiles, some metal shavings may remain despite our thorough QA cleaning process.
  • Page 4 Front Logo Plate Seat Slider Rear Logo Plate Rubber Feet SS-01 FR-01 tooltip Wheel Mount Plate Wheel Side Plate TRAK RACER Sticker Wheel Mount N WM-TR1-PP WM-TR1-WP WM-TR1-FN Cable Management Clip Shifter Side Plate Shifter Plate 1 Shifter Plate 1...
  • Page 5 PART LISTS tooltip tooltip tooltip tooltip M8x20mm Washer (Lock), M8 Ball Bearing Nut Ball Bearing Nut, M6 Ball Bearing Nut Ball Bearing Nut, M8 Washer (Flat) NS-M6 NS-M8 NS-M8 WF-M8-20 WL-M8 tooltip tooltip M6X12mm M8X14mm M6X16mm M8X20mm Screw (Flat) Screw (Flat) Hex Screw Hex Screw SF-M8-16...
  • Page 6 NOTE ooltip TOP SIDE BACK SIDE FRONTSIDE OUTSIDE INSTALLATION ORDER FOR SCREWS & WASHERS HOW TO MEASURE SCREWS ① SCREW ② LOCK WASHER ③ WASHER (IF APPLICABLE) FLAT SCREW HEX SCREW BUTTON SCREW...
  • Page 7 NOTE BS-40...
  • Page 8 NOTE NS-M8 & NS-M6 Slide T-Nuts into the ends of the profiles. Some must be added early, so follow the steps in this manual carefully. If you miss one, tilt it in from the outer edge. Use the Allen key to push it into place, ensuring the hole lines up.
  • Page 9 BC-40 SF-M8-16 NS-M8 TR-8040-460 tooltip tooltip tooltip 460mm M8x16mm tooltip SS-01 SH-M8-14 NS-M8 tooltip tooltip M8x14mm tooltip tooltip...
  • Page 10 SF-M8-16 NS-M8 tooltip TR-8160-500 tooltip 500mm M8x16mm tooltip tooltip SF-M6-16 NS-M6 tooltip tooltip tooltip M6x16mm tooltip...
  • Page 11 tooltip SF-M8-16 NS-M8 BC-40 tooltip M8x16mm tooltip tooltip tooltip SF-M8-16 NS-M8 TR-8160-1400 tooltip 1400mm M8x16mm tooltip tooltip...
  • Page 12 SH-M8-20 NS-M8 FR-01 WF-M8-20 tooltip tooltip M8x20mm M8x20mm tooltip If opting for stabilizing feet, go to page 16 for instructions. After installation, return to step 8. tooltip BC-160 SF-M8-16 tooltip M8x16mm tooltip tooltip...
  • Page 13 BC-160 SF-M8-16 NS-M8 TR-8080-780 tooltip 780mm M8x16mm tooltip tooltip tooltip SF-M8-16 NS-M8 tooltip M8x16mm tooltip tooltip Attach parts from step 8 to step 9.
  • Page 14 tooltip SF-M8-20 NS-M8 BC-40 TR-8080-380 tooltip tooltip 380mm M8x20mm tooltip SF-M8-20 NS-M8 tooltip M8x20mm tooltip...
  • Page 15 TR-80-580 SF-M8-20 NS-M8 CB-40 tooltip tooltip 580mm M8x20mm tooltip tooltip SH-M8-20 WF-M8-20 WL-M8 NF-M8 SM-01 SM-02 tooltip M8x20mm M6x20mm tooltip...
  • Page 16 SH-M8-20 WF-M8-20 WL-M8 NS-M8 tooltip tooltip M8x20mm M6x20mm oltip tooltip SF-M8-20 NS-M8 tooltip tooltip M8x20mm tooltip tooltip...
  • Page 17 BP-80-H SH-M8-20 WF-M8-20 WL-M8 NS-M8 tooltip M8x20mm M6x20mm tooltip tooltip SF-M8-20 tooltip tooltip M8x20mm tooltip tooltip...
  • Page 18 tooltip EC-80 EC-160 EC-40 tooltip tooltip tooltip tooltip...
  • Page 19 tooltip PS-460-R PS-1400-R 460mm 1400mm tooltip tooltip tooltip tooltip...
  • Page 20 Stabilizing Feet Option tooltip PART LISTS tooltip tooltip M8x20mm M8x25mm Hex Screw Washer (Lock), M8 Ball Bearing Nut Ball Bearing Nut, M8 Washer (Flat) SH-M8-25 NS-M8 NS-M8 WF-M8-20 WL-M8 tooltip Feet Leg Adjustable Flange Nut, M10 Nut, M10 Feet Plate NF-M10 NL-M10 BF-01...
  • Page 21 Step 7 SH-M8-25 BF-01 NS-M8 WF-M8-20 WL-M8 tooltip tooltip M8x25mm M8x20mm tooltip tooltip tooltip FA-01 NL-M8 NF-M8 tooltip tooltip...
  • Page 22 Adjustable Recliner Seat Bracket TR-RSB4 Published 2024-10-5...
  • Page 23 Screw Note: Screws supplied with seat...
  • Page 24 Screw SH-M8-20 WF-M8-20 SB-03 M8x20mm M8x20mm Note: Screws supplied with seat & SB-03...
  • Page 25 SH-M8-20 WF-M8-20 NL-M8 M8x20mm M8x20mm Note: Slide the slider all the way back to install screws and nuts. Then slide all the way forward and repeat for front screws and nuts.
  • Page 26 Non-Adjustable Recline Seat Brackets Assembly Guide TR-RSB-CH Published 2024-10-5...
  • Page 27 SH-M8-16 WF-M8-20 SB-03 M8x16mm M8x20mm Note: Screws supplied with seat & SB-03 tooltip tooltip...
  • Page 28 SH-M8-16 WF-M8-20 M8x16mm M8x20mm tooltip tooltip...

  • Page 29: Gt/Rally Seat Assembly (Sa09 / Sa10)

    GT/Rally Seat Assembly SA-09 and SA-10 Published 2024-10-5...
  • Page 30 SH-M8-16 WF-M8-20 WL-M8 M8x16mm M8x20mm SH-M8-16 WF-M8-20 NL-M8 M8x16mm M8x20mm Slide the slider all the way back to install screws and nuts. Then slide all the way forward and repeat for front screws and nuts.

  • Page 31: Gt/Rally Seat Assembly (Sa11 / Sa12 / Sa13)

    GT/Rally Seat Assembly SA-11/SA-12/SA-13 Published 2024-10-5...
  • Page 32 SF-M6-12 WF-M8-20 Long Nut tooltip tooltip M6x12mm M8x20mm tooltip tooltip...
  • Page 33 SH-M8-16 WF-M8-20 WL-M8 M8x16mm M8x20mm tooltip tooltip SH-M8-16 WF-M8-20 WL-M8 M8x16mm M8x20mm...
  • Page 34 TRX Seat Assembly With Adjustable Bracket TRX-SB Published 2024-10-5...
  • Page 35 SH-M8-16 WF-M8-20 SB-P SB-L SB-R tooltip tooltip tooltip M8x16mm M8x20mm tooltip tooltip SR-M8-20 WF-M8-20 tooltip M8x20mm M8x20mm tooltip...
  • Page 36 SH-M8-16 WF-M8-20 WL-M8 M8x16mm M8x20mm tooltip tooltip...

  • Page 37: Pedal Option 1

    Pedal Option 1 NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. PART LISTS BOX #: TR80-NEWPB M8x20mm M8x20mm M8x25mm Hex Screw Hex Screw Washer (Lock), M8 Washer (Flat) SH-M8-20 SH-M8-25 WF-M8-20 WL-M8 tooltip tooltip...
  • Page 38 SL-M8-25 NS-M8 WF-M8-20 WL-M8 PP-NP M8x25mm M8x20mm NOTE: Adjust position after pedal and seat installation. SF-M8-20 NF-M8 PP-NP-LB M8x20mm...
  • Page 39 SF-M8-20 NF-M8 PP-80-TP M8x20mm...

  • Page 40: Pedal Option 2

    Pedal Option 2 NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. PART LISTS BOX #: TR80-NEWPB M8x20mm M8x25mm M8x20mm Hex Screw Hex Screw Washer (Lock), M8 Washer (Flat) SH-M8-20 SH-M8-25 WF-M8-20 WL-M8 tooltip tooltip...
  • Page 41 SL-M8-25 NS-M8 WF-M8-20 WL-M8 PP-NP M8x25mm M8x20mm NOTE: Adjust position after pedal and seat installation. TR-40-480 TR-80-480 SF-M8-16 NS-M8 PP-HR-AL 480mm 480mm M8x16mm...
  • Page 42 SF-M8-25 M8x25mm...

  • Page 43: Pedal Option 3

    Pedal Option 3 NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. PART LISTS BOX #: TR80-INVPED3 M6x16mm M8x20mm M8X25mm Hex Screw Washer (Lock), M8 Handle Screw Washer (Flat) SH-M6-16 SL-M8-25 WF-M8-20 WL-M8 tooltip tooltip...
  • Page 44 SH-M8-20 NS-M8 WF-M8-20 WL-M8 NF-M8 PP-IN-FR M8x20mm M8x20mm PP-IN-SM Take note of orientation of PP-IN-SM Brackets. They should slope towards front of the rig WF-M8-20 SH-M8-20 WL-M8 M8x20mm M8x20mm NOTE: Push footrest as farback as Possible to make room for STEP3. NOTE: Keep slightly loos and adjust Position after seat installation.
  • Page 45 SH-M8-20 NS-M8 WF-M8-20 WL-M8 PP-IN-FR M8x20mm M8x20mm tooltip NOTE: Keep slightly loos and adjust Position after seat installation. Take note of orientation of PP-IN-BR Brackets. They should slope towards Front of the ring. SL-M8-25 WF-M8-20 WL-M8 NF-M8 PP-NP-LB M8x25mm M8x20mm tooltip NOTE: Keep slightly loos and adjust Position after seat installation.
  • Page 46 SF-M8-20 NF-M8 PP-80-TP M8x20mm tooltip tooltip...

  • Page 47: Wheel Mount Option

    Wheel Mount Option 1 Fanatec Direct Drive Mount tooltip PART LISTS BOX #: TR80-NWMA tooltip M8x20mm M8x25mm M8X20mm Hex Screw Washer (Lock), M8 Screw (Flat) Washer (Flat) SH-M8-25 WF-M8-20 WL-M8 SF-M8-20 tooltip tooltip tooltip Ball Bearing Nut Ball Bearing Nut, M8 Wheel Mount Side Wheel Mount Plate Wheel Mount Plate 2...
  • Page 48 tooltip SF-M8-20 TR-120-180 WM-TR1-PP tooltip tooltip 180mm M8x20mm tooltip SF-M8-20 tooltip tooltip M8x20mm tooltip...
  • Page 49 SH-M8-25 Note: Thread screws just WM-TR1-FN tooltip enough to hold WM-TR1- FN in place so screws do M8x25mm tooltip not protrude past WM-TR 1-FN plate. tooltip SH-M8-25 WF-M8-20 WL-M8 NS-M8 tooltip tooltip M8x25mm M6x20mm tooltip tooltip NOTE: Adjust position Attach parts from step after wheelbase and 14 to step 17.
  • Page 50 Note: For Fanatec CSL DD use WM-TR1-FN x 4...

  • Page 51: Wheel Mount Option

    Wheel Mount Option 2 tooltip Universal Direct Drive Mount PART LISTS BOX #: TR80-NWMA tooltip M8x20mm M8x25mm M8X20mm Hex Screw Screw (Flat) Washer (Lock), M8 Washer (Flat) SH-M8-25 SF-M8-20 WF-M8-20 WL-M8 tooltip tooltip tooltip Ball Bearing Nut Ball Bearing Nut, M8 Wheel Mount Side Wheel Mount Plate Wheel Mount Plate 2...
  • Page 52 tooltip SF-M8-20 TR-120-180 WM-TR1-PP tooltip tooltip 180mm M8x20mm tooltip SF-M8-20 tooltip tooltip M8x20mm tooltip...
  • Page 53 SH-M8-25 Note: Thread screws just WM-TR1-FN tooltip enough to hold WM-TR1- FN in place so screws do M8x25mm tooltip not protrude past WM-TR 1-FN plate. tooltip SH-M8-25 WF-M8-20 WL-M8 NS-M8 tooltip tooltip M8x25mm M6x20mm tooltip tooltip NOTE: Adjust position Attach parts from step after wheelbase and 14 to step 17.
  • Page 54 tooltip SH-M8-20 WM-DD M8x20mm...

  • Page 55: Wheel Mount Option

    Wheel Mount Option 3 tooltip Universal Wheel Deck PART LISTS BOX #: TR80-NWMA tooltip M8x20mm M8x25mm M8X20mm Hex Screw Screw (Flat) Washer (Lock), M8 Washer (Flat) SH-M8-25 SF-M8-20 WF-M8-20 WL-M8 tooltip tooltip tooltip Ball Bearing Nut Ball Bearing Nut, M8 Wheel Mount Side Wheel Mount Plate Wheel Mount Plate 2...
  • Page 56 tooltip SF-M8-20 TR-120-180 WM-TR1-PP tooltip tooltip 180mm M8x20mm tooltip SF-M8-20 tooltip tooltip M8x20mm tooltip...
  • Page 57 SH-M8-25 Note: Thread screws just WM-TR1-FN tooltip enough to hold WM-TR1- FN in place so screws do M8x25mm tooltip not protrude past WM-TR 1-FN plate. tooltip SH-M8-25 WF-M8-20 WL-M8 NS-M8 tooltip tooltip M8x25mm M6x20mm tooltip tooltip NOTE: Adjust position Attach parts from step after wheelbase and 14 to step 17.
  • Page 58 tooltip SH-M6-15 WM-WM4/5 M6x15mm OPTION 1 OPTION 2 WM-WM4/5 can be installed upside-down for added kneed clearance and lower positioning of wheel base...
  • Page 59 FINISHED Share your build online and tag us to be featured! @trakracer @trakracer @trak_racer...

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Tr1605

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