TRAK RACER TR120 Assembly Manual
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TRAK RACER TR120 Assembly Manual

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TR120
tooltip
Assembly Guide
IMPORTANT: As there are different versions of each rig depending on your
region, please ensure that you are using the correct instruction set. The
part number below should match the part number labeled on your box
TR120-BLK
1
Published 2023‑08‑23

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Summary of Contents for TRAK RACER TR120

  • Page 1 TR120 tooltip Assembly Guide IMPORTANT: As there are different versions of each rig depending on your region, please ensure that you are using the correct instruction set. The part number below should match the part number labeled on your box TR120-BLK Published 2023‑08‑23...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Symbol Legend Part list Assembly Notes TR120-BLK Assembly Instructions Stabilizing Feet Option Seat Slider Option Recliner seat installation GT/Rally seat installation Pedal Option 1 Pedal Option 2 Pedal Option 3 Pedal Option 4 Wheel Mount Option 1...
  • Page 3 IMPORTANT: As there are different versions of each rig depending on your region, please ensure that you are using the correct instruction set. The part number below should match the part number labeled on your box IMPORTANT: Due to the nature of cut aluminium profile, some metal shavings may still be present after our extensive QA cleaning process.
  • Page 4 IMPORTANT: As there are different versions of each rig depending on your region, please ensure that you are using the correct instruction set. The part number below should match the part number labeled on your box TR120-BLK PARTS LIST Part # Description...
  • Page 5 FRONTSIDE NOTE OUTSIDE INSIDE TOP SIDE SHIFTER SIDE BACK SIDE INSTALLATAION ORDER FOR SCREWS HOW TO MEASURE SCREWS ① SCREW ② LOCK WASHER ③ WASHER (IF APPLICABLE) FLAT SCREW HEX SCREW BUTTON SCREW...
  • Page 6 The handle screws (S7 & S27) are ratcheted to NOTE allow for tightening and loosening when space for rotation is limited. Simply pull the handle out and turn handle into position and push handle back in to engage thread.
  • Page 7 NOTE tooltip NS-M8 & NS-M6 tooltip It is strongly advised that spring T-Nuts are inserted by sliding from the ends of profiles. Please take careful note of each step of all T-nuts as some are to be installed in anticipation of future steps. tooltip tooltip If T-Nuts are skipped, and...
  • Page 8 NOTE BC-40...
  • Page 9 M6x20mm tooltip AT-120-500 NS-M6 FR-01 SH-M6-20 If using stabilizing feet, go to P.18 AT-120-580 NS-M8 NS-M6 SB-M6-12 LP-120 tooltip Insert 2pcs of NS-M8 into TOP of AT-120-580 (for STEP 5)
  • Page 10 M8x20mm SH-M8-20 BA-120-BLK AL-120-580 NS-M8 tooltip Insert 2pcs of NS-M8 into TOP SIDE of AL-120-580 (for STEP 5)
  • Page 11 M8x20mm SH-M8-20 tooltip WL-M8 WF-M8 BC-40 380mm 15" tooltip M8x20mm NS-M8 AL-40-460 SH-M8-20 WL-M8 WF-M8 BC-40 tooltip 344mm 13.5"...
  • Page 12 M6x20mm AT-120-780 NS-M6 FR-01 SH-M6-20 If using stabilizing feet, go to P.18 M8x35mm SH-M8-35 WL-M8 BCH-120...
  • Page 13 M8x35mm SH-M8-35 WL-M8 M8x16mm AL-120-780 SH-M8-16 NS-M8 BA-120-BLK...
  • Page 14 BC-40 EC-40 EC-120 Note: End caps should be installed after all accessories are mounted oltip...
  • Page 15 tooltip PS-780-R PS-500-R PS-460-R tooltip...
  • Page 16 Seat Slider Assembly Part # Description Check BOX #: TR120-BLK-PART2 SS-01 Seat Slider SH-M8-16 Screw (Hex), M8x16 NL-M8 Nut (Locking), M8 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 TR80-SLIDER Published 2023‑08‑23...
  • Page 17 M8x16mm SH-M8-16 SS-01 NS-M8 WL-M8 ooltip tooltip...
  • Page 18 tooltip Stabilizing Feet Option Part # Description Check BOX #: TR80-TR160FEET SH-M8-25 Screw (Hex), M8x25 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8 T-Nut (Spring), M8 BF-01 Bracket, Feet Adjustable FA-01 Feet, Adjustable * NOTE: Extra hardware may be included as spare parts TR80-TR160FEET Published 2023‑08‑23...
  • Page 19 tooltip M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 BF-01 oltip FA-01...

  • Page 20: Recliner Seat Installation

    Recliner Seat Assembly SA-06/SA-07/SA-08...
  • Page 21 Note: Screws supplied with seat...
  • Page 22 tooltip M8x20mm SH-M8-20 WF-M8 SB-03 Note: Screws supplied with seat & SB-03...
  • Page 23 M8x16mm SH-M8-16 WF-M8 NL-M8 Note: Hardware supplied with Seat Slider tooltip Slide the slider all the way back to install screws and nuts. Then slide all the way forward and repeat for front screws and nuts.
  • Page 24 GT/Rally Seat Assembly SA-04/SA-05/SA-09/SA-10 Published 2023‑08‑23...
  • Page 25 M8x16mm SH-M8-16 WL-M8 WF-M8 tooltip M8x16mm SH-M8-16 WF-M8 NL-M8 Note: Hardware supplied with Seat Slider Slide the slider all the way back to install screws and nuts. Then slide all the way forward and repeat for front screws and nuts.

  • Page 26: Pedal Option 1

    tooltip Pedal Option 1 NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. Part # Description Check BOX #: TR160-PEDALUP3 SB-M8-16 Screw (Button), M4x16 SL-M8-20 Screw (Handle) M8x20 SF-M8-25 Screw (Flat), M8x25 NS-M8 T-Nut (Spring), M8 NF-M8...
  • Page 27 NS-M8 SL-M8-20 WL-M8 PP-160-SM WF-M8 tooltip NOTE: Adjust position after pedal and seat installation tooltip M8x16mm SB-M8-16 WF-M8 WP-M8 PP-160-FM NOTE: Adjust position after pedal and seat installation...
  • Page 28 tooltip M8x25mm SF-M8-25 NF-M8 PP-80-TP tooltip...

  • Page 29: Pedal Option 2

    Pedal Option 2 TR80-PBPL NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. Part # Description Check BOX #: TR80-NEWPB SF-M8-20 Screw (Flat), M8x20 SL-M8-25 Screw (Handle) M8x25 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8...
  • Page 30 NS-M8 SL-M8-20 WF-M8 WL-M8 PP-NP-PB tooltip tooltip NOTE: Adjust position after pedal and seat installation M8x20mm SF-M8-20 NF-M8 PP-NP-LB...
  • Page 31 M8x25mm SF-M8-25 NF-M8 PP-80-TP tooltip...

  • Page 32: Pedal Option 3

    Pedal Option 3 TR80-PBAL NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. Part # Description Check BOX #: TR80-NEWPB SF-M8-20 Screw (Flat), M8x20 SL-M8-25 Screw (Handle) M8x25 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8...
  • Page 33 NS-M8 SL-M8-20 WF-M8 WL-M8 PP-NP-PB tooltip tooltip NOTE: Adjust position after pedal and seat installation M8x16mm AT-40-480 AT-80-480 NS-M8 SF-M8-16 PP-HR-AL...
  • Page 34 tooltip M8x25mm SF-M8-25...

  • Page 35: Pedal Option 4

    Pedal Option 4 TR80-HYPL NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. Part # Description Check BOX #: TR80-INVPED3 SH-M8-20 Screw (Hex), M8x20 SL-M8-25 Screw (Handle) M8x25 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NF-M8...
  • Page 36 tooltip M8x20mm NS-M8 NF-M8 SH-M8-20 WL-M8 WF-M8 PP-IN-FR PP-IN-SM Take note of orientation of PP- IN-SM Brackets. They should slope towards front of the rig tooltip M8x20mm SH-M8-20 WL-M8 WF-M8 NOTE: Push footrest as far back as possible to make room for STEP 3 NOTE: Keep slightly loose and adjust position after...
  • Page 37 tooltip M8x20mm NS-M8 SH-M8-20 WL-M8 WF-M8 PP-IN-BR Take note of orientation of PP-IN-BR Brackets. They should slope towards front of the rig NOTE: Keep slightly loose and adjust position after seat installation tooltip WL-M8 SL-M8-25 WF-M8 NF-M8 PP-NP-LB NOTE: Adjust position after pedal and seat installation...
  • Page 38 tooltip M8x20mm SF-M8-20 NF-M8 PP-80-TP tooltip...

  • Page 39: Wheel Mount Option

    Wheel Mount tooltip Option 1 TR-One Fanatec Direct Drive Mount Part # Description Check BOX #: TR80-NWMA SH-M8-25 M8 x 25mm Hex Screw SF-M8-20 M8 x 20mm Flat Screw WF-M8 M8 Flat Washer WL-M8 M8 Lock Washer NS-M8 M8 Spring T-Nut WM-TR1-FN Fanatec Podium/CSL DD Plates (5mm) WM-TR1-WP...
  • Page 40 tooltip M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 WM-TR1-PP NOTE: Adjust position after wheelbase and seat installation tooltip M8x20mm SF-M8-20 AT-120-180...
  • Page 41 M8x25mm SH-M8-25 WM-TR1-FN Note: Thread screws just enough to hold WM-TR1-FN in place so screws do not protrude past WM-TR1-FN plate. tooltip Note: For Fanatec CSL DD use WM-TR1-FN x 4...

  • Page 42: Wheel Mount Option

    Wheel Mount tooltip Option 2 TR-One Universal Direct Drive Mount Part # Description Check BOX #: TR80-NWMA SH-M8-25 Screw (Hex), M8x25 SF-M8-20 Screw (Flat), M8x20 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8 T-Nut (Spring), M8 WM-TR1-FN Wheel Mount, TR-ONE, Fanatec Plates WM-TR1-WP Wheel Mount, TR-ONE, Wheel Plates WM-TR1-PP...
  • Page 43 tooltip M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 WM-TR1-PP NOTE: Adjust position after wheelbase and seat installation tooltip M8x20mm SF-M8-20 AT-120-180 WM-TR1-WP...
  • Page 44 M8x20mm SH-M8-20 WM-DD tooltip...

  • Page 45: Wheel Mount Option

    Wheel Mount tooltip Option 3 TR-One Universal Wheel Deck Part # Description Check BOX #: TR80-NWMA SH-M8-25 Screw (Hex), M8x25 SF-M8-20 Screw (Flat), M8x20 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8 T-Nut (Spring), M8 WM-TR1-FN Wheel Mount, TR-ONE, Fanatec Plates WM-TR1-WP Wheel Mount, TR-ONE, Wheel Plates WM-TR1-PP...
  • Page 46 tooltip M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 WM-TR1-PP NOTE: Adjust position after wheelbase and seat installation tooltip M8x20mm SF-M8-20 AT-120-180 WM-TR1-WP...
  • Page 47 M8x15mm SH-M8-15 WM-WM4/5 OPTION 1 tooltip OPTION 2 WM-WM4/5 can be installed upside-down for added kneed clearance and lower positioning of wheel base...

  • Page 48: Wheel Mount Option

    Wheel Mount tooltip Option 4 TR-One Simagic M10 Direct Drive Mount Part # Description Check BOX #: TR80-NWMA SH-M8-25 Screw (Hex), M8x25 SF-M8-20 Screw (Flat), M8x20 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8 T-Nut (Spring), M8 WM-TR1-FN Wheel Mount, TR-ONE, Fanatec Plates WM-TR1-WP Wheel Mount, TR-ONE, Wheel Plates WM-TR1-PP...
  • Page 49 tooltip M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 WM-TR1-PP NOTE: Adjust position after wheelbase and seat installation tooltip M8x20mm SF-M8-20 AT-120-180 WM-TR1-WP...
  • Page 50 tooltip Note: Use screws and t-nuts provided with wheelbase. WM-TR1-SM tooltip M8x20mm SH-M8-16...

  • Page 51: Wheel Mount Option

    Wheel Mount tooltip Option 5 Universal Wheel Base Plate Part # Description Check BOX #: TR80-WMPLATE SH-M8-20 Screw (Hex), M8x20 SF-M8-20 Screw (Flat), M8x20 SH-M6-20 Screw (Hex), M6x20 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NF-M8 Nut (Flange), M8 NS-M8 T-Nut (Spring), M8 BC-40...
  • Page 52 tooltip M8x20mm SF-M8-20 NF-M8 BC-40 WM-WMP-DP ooltip M8x20mm SF-M8-20 NF-M8 WM-WMP-PP BC-40...
  • Page 53 M8x20mm SH-M8-20 WF-M8 NS-M8 tooltip NOTE: Adjust position after wheelbase and seat installation...

  • Page 54: Shifter Option 1

    tooltip Shifter Option 1 Part # Description Check BOX #: TR80-SHIFTER4 SH-M8-20 Screw (Hex), M8x20 SH-M6-15 Screw (Hex), M6x15 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8 T-Nut (Spring), M8 NF-M8 Nut (Flange), M8 SM-01 Shifter Mount SM-02 Shifter Bracket BOX #: TR80-USM2-BLK SH-M8-20 Screw (Hex), M8x20...
  • Page 55 M8x20mm AL-80-240 NS-M8 SH-M8-20 WL-M8 WF-M8 BC-40 tooltip tooltip tooltip M8x20mm NS-M8 SH-M8-20 WL-M8 WF-M8 NF-M8 SM-01 SM-02 EC-80 BC-40...

  • Page 56: Shifter Option 2

    Shifter Option 2 Part # Description Check BOX #: TR120-SMEX BC-40 Bracket, Corner with Cap, 40x40 EC-80 End Cap, 40x80 NF-M8 Nut (Flange), M8 NS-M8 T-Nut (Spring), M8 AL-40-200 Aluminum Profile, 40x80x200mm AL-80-580 Aluminum Aluminum Profile, 40x80x580mm SH-M8-20 Screw (Hex), M8x20...
  • Page 57 tooltip M8x20mm AL-40-200 NS-M8 SH-M8-20 WL-M8 WF-M8 BC-40 tooltip Remove corner bracket to install NS-M8. If removing is inconvenient, refer to P.7 of the main rig assembly guide for the rocking method. M8x20mm AL-80-580 NS-M8 SH-M8-20 WL-M8 WF-M8 BC-40...
  • Page 58 M8x20mm NS-M8 SH-M8-20 WL-M8 WF-M8 BP-80-H tooltip tooltip tooltip M8x20mm NS-M8 SH-M8-20 WL-M8 WF-M8 NF-M8 SM-01 SM-02 EC-80 BC-40...
  • Page 59 FINISHED Share your build online and tag us to be featured! @trakracer @trakracer @trak_racer...

This manual is also suitable for:

Tr120-blk

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