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ATD Tools ATD-5278 Owner's Manual

Air operated oil/ fluid pump

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ATD-5278
FOR 55 GALLON DRUMS
MADE IN MEXICO
AIR OPERATED OIL/ FLUID PUMP ASSEMBLY
3:1 RATIO, OUTPUT – 5 GPM.
MIN. AIR PRESSURE – 30 PSI
MAX. AIR PRESSURE – 150 PSI
MAX. OUTPUT PRESSURE – 450 PSI
RECOMMENDED OPERATING PRESSURE 80-100 PSI
OWNERS MANUAL
RETAIN THIS MANUAL FOR FUTURE REFERENCE TO IMPORTANT WARNINGS AND OPERATING
AND MAINTENANCE INSTRUCTIONS.
PROPER USE AND MAINTENANCE OF THIS EQUIPMENT IS THE RESPONSIBILITY OF THE OWNER
AND/OR OPERATOR.
DO NOT USE THIS EQUIPMENT UNLESS YOU HAVE CAREFULLY READ AND
UNDERSTAND THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL.
! WARNING !
NEVER exceed the stated maximum working pressure of the pump or of the lowest rated component in your system.
NEVER modify any part of this equipment.
NEVER use combustible gas with this equipment.
NEVER attempt repairs while the system is under pressure.
NEVER attempt to disassemble the equipment while the system is under pressure.
ALWAYS tighten fluid connections before using this equipment
ALWAYS read/follow the fluid manufacturer's recommendations regarding fluid compatibility.
ALWAYS read/follow the fluid manufacturer's recommendations regarding the use of protective clothing and
equipment.
ALWAYS use an air line filter/moisture eliminator at the air inlet for the pump.
ALWAYS use air line lubricator.
REGULARLY check all equipment and repair/replace worn or damaged parts immediately.
FAILURE TO HEED THESE WARNINGS INCLUDING OVERPRESSURIZING,
ALTERING PARTS, USE OF INCOMPATIBLE FLUIDS, MISUSE, OR USE OF
DAMAGED/WORN PARTS MAY RESULT IN EQUIPMENT DAMAGE, PROPERTY
DAMAGE, FIRE, EXPLOSION AND/OR SERIOUS PERSONAL INJURY.
SAFETY INSTRUCTIONS
Extreme caution should be used when operating this equipment as it generates very high fluid pressure. Leaks from
loose or ruptured components or material from dispensing valve can inject fluid through the skin causing serious bodily
injury and possible need for amputation. Always wear protection to prevent material splashing onto skin or into eyes.
IMPORTANT: GET EMERGENCY MEDICAL CARE IMMEDIATELY IF ANY FLUID APPEARS TO
PENETRATE THE SKIN! INFORM PHYSICIAN OF EXACTLY WHAT WAS INJECTED. PLEASE DO NOT
TREAT THIS INJURY AS A SIMPLE CUT.

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Summary of Contents for ATD Tools ATD-5278

  • Page 1 ATD-5278 FOR 55 GALLON DRUMS MADE IN MEXICO AIR OPERATED OIL/ FLUID PUMP ASSEMBLY 3:1 RATIO, OUTPUT – 5 GPM. MIN. AIR PRESSURE – 30 PSI MAX. AIR PRESSURE – 150 PSI MAX. OUTPUT PRESSURE – 450 PSI RECOMMENDED OPERATING PRESSURE 80-100 PSI...
  • Page 2: Pressure Relief Procedure

    ! WARNING ! – RELIEF PROCEDURE DO NOT EVER point the dispensing valve at another person. DO NOT EVER attempt to stop material from the dispensing valve or a leaking connection with your hand or body. BEFORE EACH USE, check equipment for proper operation and to insure safety devices are in place and working properly.
  • Page 3 ATD5278 PARTS DIAGRAM PARTS LIST FOR ATD-5278 PART # DESCRIPTION 815ME QUICK AIR COUPLER 11660ME AIR NIPPLE 10181ME ADAPTER 72036ME AIR HOSE 1/4" NPT X 3FT(.92MTRS) T-2542 HEX NUT FOR MOTOR COVER (11478ME) 35006ME WASHER FOR MOTOR COVER (33034ME) ATD-5278-1...
  • Page 4 PUMP DIMENSIONS AND OPERATION Installation and Operation: The installations indicated on this sheet are for reference and should be used as a guide only. It is recommended that an air line filter / regulator / lubricator be used to remove dirt & moisture from the air supply line and provide lubrication to the air motor.
  • Page 5 CROSS SECTION DIAGRAM OF TOP PORTION OF FLUID PUMP ATD-5278-1...
  • Page 6 CROSS SECTION DIAGRAM OF LOWER SECTION OF FLUID PUMP ATD5278-1...
  • Page 7 AIR MOTOR DIAGRAM...
  • Page 9 2-206 PLUNGER PACKING(34206) 90560 TOGGLE PLATE ASSEMBLY 34158 COVER GASKET 90691 TRIP ARM ASSEMBLY ATD5321 REPAIR KIT CONTENTS REPAIR KIT FOR ATD-5278 & ATD-5278-1 OIL PUMP PART DESCRIPTION PART # DESCRIPTION 11340 AIR MOTOR PISTON ROD 34180 GLAND PACKING 11472...
  • Page 10 ATD5278 W/ COVER ATD5360 PARTS DIAGRAM PARTS LIST FOR ATD5278 PART # DESCRIPTION 815ME QUICK AIR COUPLER 11660ME AIR NIPPLE 10181ME ADAPTER 72036ME AIR HOSE 1/4" NPT X 3FT(.92MTRS) T-2542 HEX NUT FOR MOTOR COVER (11478ME) 35006ME WASHER FOR MOTOR COVER (33034ME) ATD5278-1 3:1 BARE PUMP ASSEMBLY C-925...