ATD Tools ATD-5226 Instruction Manual

ATD Tools ATD-5226 Instruction Manual

Trolley mounted oil pump kit

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Trolley Mounted
Oil Pump Kit
Trolley mounted kits
are ideal for use in
workshops, garages,
shop floors providing
complete portability
for everyday oiling jobs
Designed for use with
55 gal. (205 Litre) Oil
Drums, these come
complete with
1. 3:1 Air Operated Oil
Pump with 2" Bung
2. Oil Hose Reel with
10m (30') x 1/2" Oil
Hose
3. Digital Oil gun with
Flexible Hose &
Manual Non Drip Tip
WORKING AIR
MAX. AIR
PRESSURE
PRESSURE
30-50 PSI
150 PSI
(2-10 BAR)
(10 BAR)
SPECIFICATIONS
PUMP TYPE
FLOW RATE (AT PUMP OUTLET)
WORKING PRESSURE
MAXIMUM AIR INLET PRESSURE
MAXIMUM MEDIA OUTLET PRESSURE
AIR INLET CONNECTION
PUMP OUTLET CONNECTION
AIR CONSUMPTION
MAX. VISCOSITY OF OIL
MAX. DISTANCE
HOSE REEL
CONNECTING HOSE
OIL CONTROL GUN
POWER SOURCE FOR METER
MEASURES IN
LEAST COUNT
ACCURACY
REPEATABILITY
MAX. RESETTABLE BATCH TOTAL
MAX. NON RESETTABLE TOTALIZER
AIR CONTROL UNIT
NOISE LEVEL
4. Drum Trolley with
chain to hold the
drum
5. 1/4" Miniature
Filter-Regulator
combination
6. Hose for connecting
pump outlet to reel
inlet
Kit comes in CKD form
& can be assembled
quickly.
Trolley can be locked
with brakes provided
on the wheels
Air Operated 3:1
Up to 14 LPM (3.70 GPM)
2-10 BAR (30-150 PSI)
10 BAR (150 PSI)
30 BAR (450 PSI)
1/4" (F)
1/2" (F)
230 LPM (61 GPM)
SAE 130
Upto 30 metres (98.5 ft.)
Oil Hose reel (Dual Arm) complete with 10m (30') x 1/2" ID Rubber Hose
Rubber Hose 1.5m ( 5') x 1/2" ID
Aluminum Body gun with protective rubber shroud, 1/2" Swivel & Digital Meter.
Includes Flexible Hose with Manual Non Drip nozzle.
2 x 1.5 V Alkaline batteries (size 1N)
Litres, Quarts, Pints & Gallons
0.001 units
+- 0.50 %
+- 0.30 %
99,999 units
9,99,999 units
Miniature 1/4" Air Filter-Regulator combination with Pressure Gauge, 40
Micron Filter, 20 CFM (550 LPM)
81 db
INSTRUCTION MANUAL
Filter, Regulator
Combination with
Pressure Gauge
Ratio Pump
Assembly
Oil Control
Gun
Hose
Reel
S2780, Rev A
ATD-5226
Trolley
ATD5226_rev_0821

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Summary of Contents for ATD Tools ATD-5226

  • Page 1 INSTRUCTION MANUAL S2780, Rev A Trolley Mounted ATD-5226 Oil Pump Kit Trolley mounted kits 4. Drum Trolley with are ideal for use in chain to hold the Filter, Regulator workshops, garages, drum Combination with shop floors providing 5. 1/4" Miniature...
  • Page 2: Safety Information

    SAFETY INFORMATION The motor consists of an air cylinder with • Follow workshop health & safety rules, piston and one reciprocal valve with a nylon regulations and conditions when using the slider. The valve directs the compressed air trolley mounted oil pump kit. alternately to the top or bottom of the piston, •...
  • Page 3: Installation

    User Buttons: The meter features two buttons WARNING! (RESET and CAL) which individually perform two • Defective accessories can lead to personal main functions and together, other secondary injury and material damage functions. RESET key: is used to reset the Batch Total and INSTALLATION Reset Total 1.
  • Page 4 2. Attach the 3. Lift the drum from filter, regulator other side and combination to the slide it over the pump air inlet. trolley base plate till it reaches the extreme point on the base plate. Mounting the hose reel 4.
  • Page 5 Digital meter settings 12,345 Sequence of setting the unit of measurement 1. Wait for the meter to go to Standby Reset 12.3 12,345 TOTAL TOTAL A few seconds after dispensing has ended, on 123456 the lower register, the display switches from Reset Total to General Total: the word RESET above the word TOTAL disappears, and the Reset 2.
  • Page 6 • Factory K Factor: Factory-set default factor. The word “user” indicates that a calibration • It is equal to 1 (indicated as 1,000). factor, set by the user is being used. • User K Factor: Customized calibration factor, meaning modified by calibration. To confirm the choice of calibration factor, quickly press CAL while “User”...
  • Page 7 5. Press RESET key Direct calibration sequence once. The meter 9,800 If normal meter operation shows a mean detects that percentage error E, (obtainable on the basis of the calibration several performed dispensing operations), this dispensing is can be corrected by applying a correction to the Cal FIELD current calibration factor as shown below :- finished.
  • Page 8: Maintenance

    6. By pressing CAL contact with the control outlet key, the Meter 1,003 • Always cut off air supply after use, so that value changes media cannot leak in case any of the pump in the direction component fails indicated by the •...
  • Page 9: Exploded View

    Battery replacement procedure for meter: • Remove the meter from the gun handle (20) Refer “Exploded View (Digital oil control gun)” and the extension (19). • Press RESET to update all the totals • Loosen and remove the four cover retention •...
  • Page 10 EXPLODED VIEW (Digital oil control gun) PART LIST (Digital oil control gun) REF NO. PARTS DESCRIPTION QUANTITY REF NO. PARTS DESCRIPTION QUANTITY Meter Label Oval Gear with Magnet Plastic Face Seal Electronic Board Cover Screw Screw Housing with Gasket Battery Protection Battery 1.5 V Spacer for Bulbs O-Ring...
  • Page 11 EXPLODED VIEW (Hose reel) 32 42 ALL BOLT HEAD SHOULD BE RATCHET SIDE PART LIST (Hose reel) REF NO. PARTS DESCRIPTION QTY. REF NO. PARTS DESCRIPTION QTY. Shaft Flange nut Ratchet Plate Roller Plate Holder (Ratchet Plate) Flange Bolt Sheave (Right) Steel Washer Sheave (Left) Bolt...
  • Page 12 EXPLODED VIEW (Oil ratio pump 3:1)
  • Page 13 PART LIST (Oil ratio pump 3:1) REF NO. PARTS DESCRIPTION QTY. REF NO. PARTS DESCRIPTION QTY. Bend Pipe Inlet Cover Coupling Nut Filter (B) Sealing Ring Air Inlet Adapter Bend Outlet Adapter Cylinder Cover Adapter Cap O Ring BS141 O Ring BS115 Plunger Nut Slider Guide Rubber Plunger...
  • Page 14: Troubleshooting

    TROUBLESHOOTING Refer “Exploded View (Oil ratio pump )” PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Pump operates, but does not Media viscosity is too high Make sure that media used has a viscosity of SAE 130 or lower dispense media at all Drum is empty Media level inside the drum may be too low.
  • Page 15 NOTE...
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