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Trolley Mounted
Grease Pump Kit
Trolley mounted kits
are ideal for use in
workshops, garages,
shop floors providing
complete portability
for everyday greasing
jobs
Designed for use with
400lbs Grease Drums,
these come complete
with
1. 50:1 Air Operated
Grease Pump
2. Steel Drum Cover
with chain
3. Rubber Lined
Follower Plate
4. Grease Hose Reel
with 10m (30') x 1/4"
Grease Hose
5. Grease Control
valve fitted with Z
Swivel
6. Drum Trolley with
chain to hold the
drum
SPECIFICATIONS
PUMP TYPE
GREASE OUTPUT (NLGI NO. 2 GREASE)
WORKING PRESSURE
MAXIMUM AIR INLET PRESSURE
MAXIMUM OUTLET PRESSURE
AIR INLET CONNECTION
PUMP OUTLET CONNECTION
AIR CONSUMPTION
RECOMMENDED USE
HOSE REEL
CONNECTING HOSE
GREASE CONTROL VALVES
AIR CONTROL UNIT
NOISE LEVEL
CAT NR.
NPT THREADS
TMK/GP3H/A/N
400lb / 180 kg drums
7. 1/4" Miniature Air
Filter-Regulator
Combination
8. Hose for
connecting pump
outlet to reel inlet
Kit comes in CKD
form & can be
assembled quickly.
Trolley can be locked
with brakes provided
on the wheels with
brakes provided on
the wheels
WORKING
DELIVERS
PRESSURE
UPTO
30-150 PSI
1.1 KG/ MIN
(2-10 BAR)
(2.42 LBS /MIN)
Air Operated 50:1
1.10 kg/min. (2.42 lbs/min.)
2-10 BAR (30-150 PSI)
10 BAR (150 PSI)
7,500 PSI (500 BAR)
1/4" (F) NPT
1/4" (F) NPT
230 LPM (61 GPM)
Up to NLGI No. 2
Grease Hose reel (Dual Arm) complete with 10m (30') x 1/4" ID Rubber Hose
Rubber Hose 1.5m ( 5') x 1/4" ID
Professional Grease Control Valve fitted with 360° Z Swivel & Comes complete
with 6" steel extension & coupler
Miniature 1/4" Air Filter-Regulator Combination with Pressure Gauge, 40
Micron Filter, 20 CFM (550 LPM)
81 db
FITS
DRUM COVER
DIAMETER
(INCH)
(MM)
24-1/2
Filter, Regulator
Combination with
Pressure Gauge
Ratio Pump
Assembly
Drum
Cover
Follower
Plate
Hose
Reel
FOLLOWER PLATE DIMENSIONS
O.D. STEEL END
(INCH)
(MM)
612
21-5/8
550
INSTRUCTION MANUAL
S2810, Rev A
ATD-5225
Z Swivel
Grease
Control
Valve
O.D. PLATE
I.D. GROMMET
(INCH)
(MM)
(INCH)
23-11/16
602
1.16
ATD5225_rev_0821
Trolley
(MM)
29.5
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Table of Contents
Related Manuals for ATD Tools ATD-5225
Summary of Contents for ATD Tools ATD-5225
- Page 1 INSTRUCTION MANUAL S2810, Rev A Trolley Mounted ATD-5225 Grease Pump Kit Trolley mounted kits 7. 1/4" Miniature Air Z Swivel are ideal for use in Filter-Regulator Filter, Regulator workshops, garages, Combination Combination with Grease shop floors providing 8. Hose for...
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Page 2: Safety Information
SAFETY INFORMATION The motor consists of an air cylinder with • Follow workshop health & safety rules, piston and one reciprocal valve with a nylon regulations and conditions when using the slider. The valve directs the compressed air trolley mounted grease pump kit. alternately to the top or bottom of the piston, •... - Page 3 Mounting the pump Mounting the drum on trolley 1. Pass the pump barrel through 2 1. Lock both the front pump clamps on castors by pressing the trolley. it with foot. Wheel Lock Barrel 2. Place the grease drum on the trolley’s base plate 3.
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Page 4: Maintenance
4. Tighten the drum cover with the pump suction 2. Hold the grease control valve near a tube with the help of thumb screws. container & press the trigger. Pump will start operating with continuous grease discharge as long as the trigger is pressed. Release the trigger &... -
Page 5: Exploded View
EXPLODED VIEW PART LIST REF NO. PARTS DESCRIPTION QUANTITY 1.5 meter (5 ft.) connecting hose Grease control valve with Z-swivel (Complete exploded and part list on page 6) Hose reel (Complete exploded and part list on page 7) Trolley with chain to hold the drum FRC unit Grease ratio pump 50:1 (Complete exploded and part list on page 8) Drum cover with chain to hold the follower plate... - Page 6 EXPLODED VIEW (Grease control valve) PART LIST (Grease control valve) REF NO. PARTS DESCRIPTION QUANTITY REF NO. PARTS DESCRIPTION QUANTITY Valve body Grub screw Rod guide Side clip Piston Rivet Teflon washer Nyloc nut O-Ring Handle Steel ball Lock Nut Ball retainer High nut Straight spring...
- Page 7 EXPLODED VIEW (Hose Reel) 32 42 ALL BOLT HEAD SHOULD BE RATCHET SIDE PART LIST (Hose Reel) REF NO. PARTS DESCRIPTION QUANTITY. REF NO. PARTS DESCRIPTION QUANTITY. Shaft Flange nut Ratchet Plate Roller Plate Holder (Ratchet Plate) Flange Bolt Sheave (Right) Steel Washer Sheave (Left) Bolt...
- Page 8 EXPLODED VIEW (Grease ratio pump 50:1)
- Page 9 PART LIST (Grease ratio pump 50:1) REF. NO. DESCRIPTION QUANTITY REF. NO. DESCRIPTION QUANTITY Bend Pipe Filter (S) Coupling Nut Air Inlet Adapter Sealing Ring Outlet Adapter Bend Adapter Cylinder Cover O Ring (BS115) O Ring (BS141) Seal Guide Plunger Nut Seal Rubber Plunger Seal Support...
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Page 10: Troubleshooting
TROUBLESHOOTING Refer “Exploded View (Grease ratio pump 50:1)” PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Pump operates, but does Grease is too thick / too cold Store grease in a warm place not dispense any grease Air pockets in grease Shake the Grease bucket & manually force down the Follower Plate (65) to remove air pockets Dent in the Grease Bucket restricting Get the dent removed to ensure proper movement of... - Page 11 DISPOSAL The components or the used products must be given to companies that specialize in the disposal and recycling of industrial waste.
- Page 12 NOTE...
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