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FOR BULK FILLED UNIT
ATD-5286
MADE IN MEXICO
AIR OPERATED CHASSIS PUMP
50:1 RATIO, OUTPUT – 80 CU. IN./MIN.
MIN. AIR PRESSURE – 30 PSI
MAX. AIR PRESSURE – 150 PSI
MAX. OUTPUT PRESSURE – 7500 PSI
OWNERS MANUAL
RECOMMENDED OPERATING PRESSURE 80-100 PSI
GREASE TYPE: NLGI #2
(maximum for effective performance)
RETAIN THIS MANUAL FOR FUTURE REFERENCE TO IMPORTANT WARNINGS AND
OPERATING AND MAINTENANCE INSTRUCTIONS.
PROPER USE AND MAINTENANCE OF THIS EQUIPMENT IS THE RESPONSIBILITY OF THE
OWNER AND/OR OPERATOR.
DO NOT USE THIS EQUIPMENT UNLESS YOU HAVE CAREFULLY READ AND
UNDERSTAND THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL.
! WARNING !
NEVER exceed the stated maximum working pressure of the pump or of the lowest rated component in your
system.
NEVER modify any part of this equipment.
NEVER use combustible gas with this equipment.
NEVER attempt repairs while the system is under pressure.
NEVER attempt to disassemble the equipment while the system is under pressure.
ALWAYS tighten fluid connections before using this equipment
ALWAYS read/follow the fluid manufacturer's recommendations regarding fluid compatibility.
ALWAYS read/follow the fluid manufacturer's recommendations regarding the use of protective clothing
and equipment.
ALWAYS use an air line filter/moisture eliminator at the air inlet for the pump.
ALWAYS use air line lubrication.
REGULARLY check all equipment and repair/replace worn or damaged parts immediately.
FAILURE TO HEED THESE WARNINGS INCLUDING OVERPRESSURIZING,
ALTERING PARTS, USE OF INCOMPATIBLE FLUIDS, MISUSE, OR USE OF
DAMAGED/WORN PARTS MAY RESULT IN EQUIPMENT DAMAGE,
PROPERTY DAMAGE, FIRE, EXPLOSION AND/OR SERIOUS PERSONAL
INJURY.
SAFETY INSTRUCTIONS
Extreme caution should be used when operating this equipment as it generates very high fluid pressure.
Leaks from loose or ruptured components or material from dispensing valve can inject fluid through the skin
causing serious bodily injury and possible need for amputation. Always wear protection to prevent material
splashing onto skin or into eyes.
IMPORTANT: GET EMERGENCY MEDICAL CARE IMMEDIATELY IF ANY FLUID APPEARS TO
PENETRATE THE SKIN! INFORM PHYSICIAN OF EXACTLY WHAT WAS INJECTED. PLEASE
DO NOT TREAT THIS INJURY AS A SIMPLE CUT.
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Summary of Contents for ATD Tools ATD-5286
- Page 1 FOR BULK FILLED UNIT ATD-5286 MADE IN MEXICO AIR OPERATED CHASSIS PUMP 50:1 RATIO, OUTPUT – 80 CU. IN./MIN. MIN. AIR PRESSURE – 30 PSI MAX. AIR PRESSURE – 150 PSI MAX. OUTPUT PRESSURE – 7500 PSI OWNERS MANUAL RECOMMENDED OPERATING PRESSURE 80-100 PSI...
- Page 2 ! WARNING ! – RELIEF PROCEDURE DO NOT EVER point the dispensing valve at another person. DO NOT EVER attempt to stop material from the dispensing valve or a leaking connection with your hand or body. BEFORE EACH USE, check equipment for proper operation and to insure safety devices are in place and working properly.
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Page 3: Test The System
Instruction for Assembly of ATD-5286 Bulk filled Lubrigun This should include the following pieces: Pump, Drum Cover (Red), Unpack ATD-5286 Assembly from Follower Plate, Grease Control Valve, 6 Foot Grease Hose, Muffler, Air Carton Nipple and Rapid Disconnect Coupler and Container Assemble Drum Cover to Pump In mose cases your pump has been preassembled and tested. - Page 4 SERVICE INSTRUCTIONS FOR ATD-5286 (ATD-5289-1) PUMP ASSEMBLY LUBRICATE AIR VALVE ONCE PER WEEK WITH COMMON SAE 30 MOTOR OIL. DO NOT USE ANY TYPE OF SYNTHETIC OIL AS THIS WILL SWELL THE BUNA N SEALS AND RENDER THE PUMP USELESS.
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Page 5: Question: Answer
Trouble Shooting Guide for Pumps –ATD-5286 PROBLEM: SOLUTION: consider the pump to be live Warning: If the Air is connected to the pump, . Do not attempt to work on the pump or the system without disconnecting the Air Inlet and relieving pressure in the system, both air pressure and lube pressure. - Page 6 QUESTION Does the pump Air Motor Yes? Then put the pump back in the No? Check Air Inlet for Pressure, operate when it is removed grease. Remove the hose from the pump and check Air Motor for Leaks at from the Grease? the Air Nipple, Muffler or Seals.
- Page 7 GENERAL PUMP DIMENSIONS AND SIZE OF PUMP DOWNTUBE LENGTH: 15-3/4”; AIR MOTOR HEIGHT: 11” REPAIR KITS AVAILABLE: REPAIR KIT NO: ATD-5320: SIMPLE OVERALL REPAIR KIT FOR 82716ME PUMP REPAIR KIT NO. R83054ME; COMPLEX REPAIR KIT FOR 82716ME PUMP REPAIR KIT NO: ATD-5322: AIR MOTOR REPAIR KIT REPAIR KIT NO.
- Page 10 LUBRICATE AIR VALVE ONCE PER WEEK Loss of pressure, volume or continuous operation of pump when not in normal use indicates: A: Foreign material lodge under Piston Ball Checks or between Upper and Lower Inlet Checks. To correct this condition the Piston ball Checks and Inlet Checks should be removed and cleaned throughly. If sealing surfaces between Upper and Lower Inlet Checks are rough or pitted, replace or resurface if damage is slight.
- Page 11 COMPLETE PARTS LIST FOR ATD-5289-1 FOR ATD-5286 PART DESCRIPTION PART DESCRIPTION PART DESCRIPTION 10294 Tie Rod 12333 Gland Packing Nut 41202 Cover Casting 11329 Air Piston Bolt 12511 Pipe Plug 41245 Air Valve Casting 11330 Gland Packing 45605 Valve Guide Plate...
- Page 12 TIPS SHEET FOR A TD OIL & GREASE PUMPS #1: Unpacking the pump; Be Careful where you lay the downtube. The slightest foreign material like a rock, grass, stone, metal or plastic will block the pump. #2: Lubricate the Air Motor only with SAE 30 Common Motor Oil or NLGI #1 Grease.
- Page 13 PUMP DIAGNOSTIC FOR ATD GREASE PUMPS Note: All Grease Pumps are tested in NLGI#2 Chassis Grease at the factory. They are statically tested so they have to pump a certain amount of grease for a stated period of time. They are also dynamically tested so they are required to hold grease pressure for an extended period of time and at a stated rate of air pressure usually 100 psi of Air Pressure yields a grease pressure rating of 5000 PSI.
- Page 14 REPAIR KIT LISTINGS FOR THE ATD-5286 AND ATD-5289-1 COMPLEX REPAIR KIT FOR AIR MOTOR AND DOWNTUBE 83054-ME SIMPLE REPAIR KIT FOR AIR MOTOR AND DOWNTUBE ATD-5320 FOR MODELS ATD-5217-1, ATD-5289-1, ATD-5219-1 FOR MODELS ATD-5217-1, ATD-5289-1, ATD-5219-1 MODEL DESCRIPTION MODEL DESCRIPTION...
- Page 15 Lower Pump Tube Disassembly and Cleaning Instructions 95% of the problem s that ocurr with the pump not pumping material; not holding pressure or not operating at all have to do with foreign Material such as Rocks, Stones, Metal, Nuts, Bolts, Plastic, Paper and other materials being picked up by the downtube and lodging themselves in the extension tube or the down tube.
- Page 16 Note #2: You only remove that check ball (66010) if you suspect foreign material is behind the check ball. You can perform a visual inspection after the check ball is removed and if there is foreign debris behind the check ball, then continue and remove the bushing and plunger assembly as well.
- Page 17 Additional Instructions: with some tips to help you Cleaning out the Downtube with Foreign Material and Debris Pumps: ATD-5289-1; ATD-5217-1; ATD-5219-1 You need to have the plunger all the way extended to the end of the foot valve before you start. It makes life easier.
- Page 18 ATD5286 Description: Bulk Fill Pail Pump with Steel Container Grease Pump Assembly w/ Follower Plate (self enclosed unit) 1. Includes 50:1 Double Acting High Pressure Pump(ATD5289-1) provides uniform pressure and delivery on the up and down stroke 2 6'(1.85mts) High Pressure Grease Delivery Hose(ATD5361) 3.
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