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CMC S32 Use And Maintenance Manual

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USE AND MAINTENANCE MANUAL
Man.218 Rev.12
S32
Mobile Elevating Work Platform(MEWP)

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Summary of Contents for CMC S32

  • Page 1 USE AND MAINTENANCE MANUAL Man.218 Rev.12 Mobile Elevating Work Platform(MEWP)

  • Page 3: Content Of The Manual

    This manual has been drawn up in order to: ❑ provide with the instructions for the transport, handling and storage of the machine; ❑ show the MEWP functions, features, operating characteristics, limitations; MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 1 of 137...
  • Page 4 * (OPTIONAL) = it indicates an optional outfit. user's responsibility to comply of the safety procedures described in this manual. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 2 of 137...
  • Page 5 The operator shall carefully know the safety All other languages are copies of the original standards foreseen by national and international instructions. legislations and apply them during all operations with the MEWP. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 3 of 137...
  • Page 6 1418.10- ISO 12100:2010 ISO 20381 to Essential Safety Requirements of the 2011+A1-2017 Machinery Directive 2006/42/EC being Voluntary Technical Standard type C; MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 4 of 137...
  • Page 7 No part of this publication can be translated, modified or reproduced (even partially) without the expressed authorization of C.M.C. s.r.l. Year 2021 C.M.C. s.r.l. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 5 of 137...

  • Page 8: Description And Purpose

    1.1 Machine definition The MEWP S32 is a machine which enables the operators to reach the workplace when this is high The machine is called S32 and it is a mobile positioned. elevating work platform (MEWP): The machine has been designed for an essentially •...

  • Page 9: Tüv Certification

    1500 - 2000 hours of work or once per year. Loading cycle: a cycle starts from the access position, continues performing the work and finishes returning to the access position. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 7 of 137...

  • Page 10: Identification Plate

    1.7 Identification plate On the turret, there is a plate with (engraved) all the MEWP identification data: Picture 1: identification plate. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 8 of 137...

  • Page 11: Specifications

    0,56 m 1.84 ft (longitudinally/transversally) stabilize 0,5 - 1,2 0.31 - 0.75 Travel speed km/h Tracks (L x W) 2,45 x 0,32 m 8.04 x 1.05 ft MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 9 of 137...
  • Page 12 (9,34 N/cm²) Max. pressure 565 Kg/m² 115.72 lb/ft² in travel (5,54 KN/m²) Max. pressure 206 Kg/m² 42.19 lb/ft² in work (wide setup) (2,02 KN/m²) MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 10 of 137...
  • Page 13 300 Ah 4) Hybrid motor (diesel + lithium batteries) Fuel tank capacity 30 l Tightening torque Bolts of the bearing M16 cl 10.9 28 daNm MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 11 of 137...
  • Page 14 MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 12 of 137...
  • Page 15 2.2 Work diagram Picture 2b: work areas. Picture 2a: work diagram (valid only in the work area set by the outriggers placement). MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 13 of 137...

  • Page 16: Description Of The Main Components

    2.3 Description of the main components Picture 3: MEWP main components. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 14 of...
  • Page 17 First telescopic boom group 2.3.3 boom group”. The first telescopic boom group 6 (Picture 3) is composed by three elements: a fixed boom and two extendable booms. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 15 of 137...
  • Page 18 The basket is connected to a support 9 (Picture 3) through which it is coupled with the jib. Moreover the support 9 is characterized by anchorages for safety belts. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 16 of 137...
  • Page 19 By engine switching on/off station (Picture 4), allocated Before starting the engine, especially if the MEWP is on the right side of the frame, there are: used in workplaces with low atmospheric temperatures, MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 17 of 137...
  • Page 20 (*optional) If you choose to use the electric motor*: • connect the 110/120/230/380 V socket (Picture 6) on the machine to the nearest electrical source; MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 18 of 137...
  • Page 21 1. couple the charger socket (power line) to the plug • re-press the on/off button 10 (Picture 11) on the on the machine and lift the button provided on the basket console; machine's thermal magnetic panel; MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 19 of 137...
  • Page 22 (except the one on AUTEC radio control). MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 20 of 137...
  • Page 23 J1 and J2 for aerial part and tracks operations; • a red mushroom-shaped emergency button EB (on the right side of the control station): it stops the machine de-energizing the electrical circuits; MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 21 of 137...
  • Page 24 Picture 10: left side of basket console. Picture 11: central side of basket console. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 22 of 137...
  • Page 25 Picture 12: right side of basket console. Alarm led: maximum boom performance reached and machine block Alarm led: maximum load limit reached Endothermic engine on/off button Electric motor (*optional) on/off button MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 23 of 137...
  • Page 26 Stabilization consent led Aerial part consent led Picture 13: electric box on basket. Forward travel of the right track / boom 2 lifting / jib lifting MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 24 of 137...
  • Page 27 To connect the radio control, on the left side, turn the blue key switch CK on ON position and press the green Start/Link button SL (Picture 14b). MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 25 of 137...
  • Page 28 MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 26 of 137...
  • Page 29 Picture 16: AUTEC radio control decal. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 27 of 137...
  • Page 30 On/off lever: upward for endothermic become a radio control, by connecting the proper plug to engine and downward for auxiliary the machine (Picture 17). electric engine (*optional). MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 28 of 137...
  • Page 31 AUTEC radio control display Moreover, this station has a color display (Picture 18) which allows to visualize all the function parameters of the machine. Picture 19: “Key Off” screen. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 29 of 137...
  • Page 32 Picture 20: Home screen. Pressing the first key from the left H, at the top of the display, you access the "Home" screen (Picture 20). MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 30 of 137...
  • Page 33 TRACKS for use of tracks. Picture 22: Chassis C1-C2 screens. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 31 of 137...
  • Page 34 - use of diesel engine; - outrigger pins inserted; - use of electric engine; - boom 1 resting on support; - monitored electrovalve of the outriggers. Picture 23: Chassis C3-C4 screens. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 32 of 137...
  • Page 35 By pressing the A key, you access the "Aerial Platform" screen (Picture 24), which allows you to view all the data concerning the aerial part of the machine. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 33 of 137...
  • Page 36 Picture 25: A2-A3-A4 screens. Picture 26: T screen. In the A2, A3 and A4 screens (Picture 25), you can read the data in input and output of the system: MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 34 of 137...
  • Page 37 In the screens from T1 to T14 (Picture 27), you can view a glossary of all errors that may appear on the display, with corresponding codes and descriptions. Picture 28: T15 screen. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 35 of 137...
  • Page 38 Going down the screen, it is also possible to reset the total and partial hour counter. Picture 29: T26 screen. In the T26 screen (Picture 29), the display language can be selected. Picture 30: T27-T28 screens. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 36 of 137...
  • Page 39 The password can be inserted only by the button and the fourth one from the left placed on top. manufacturer CMC or the authorized workshop staff. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 37 of 137...
  • Page 40 MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 38 of 137...
  • Page 41 Picture 35: T19-T20 screens. In T19-T20 screens (Picture 35), the values of the two Picture 36: T21-T22 screens. lower boom angle sensors and the two upper boom MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 39 of 137...
  • Page 42 In the final T25 screen (Picture 38), it could be visualized the values of the two turret angle sensors: their sensor calibration can be reset, too. Picture 37: T23-T24 screens. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 40 of 137...
  • Page 43 6 - 5: upward to narrow and downward to wide the left and right tracks; levers 2 - 4 - 3 - 1: upward to lift and downward to lower each stabilizer; MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 41 of 137...
  • Page 44 The emergency workbench (Picture 40) is placed on the left of the turret and it is useful in emergency situations for the recovery of the MEWP aerial part. Picture 40: emergency workbench. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 42 of 137...

  • Page 45: Use Procedures

    During the use of the machine or the maintenance, wear hats, safety glasses and shoes, gloves and earmuffs (after having controlled their integrity) and any other Protective MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 43 of 137...
  • Page 46 We recommend the use of an anemometer, to determine direction and speed of wind. Any addition that increases the wind load on the MEWP, such as warning signs, is prohibited. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 44 of 137...
  • Page 47 Check that the limit gauge is compatible with the features of the route to be made (i.e. galleries, bridges, electrical and phone lines, etc.). Picture 41: couplings on the frame. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 45 of 137...
  • Page 48 MEWP using ramps. To extract the tracks, see par. 3.2.1. Place the couple of ramps (of adequate dimensions) and bring them in correspondence of the machine tracks. Picture 42: travel direction on the ground. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 46 of 137...
  • Page 49 4.4.6 until the configuration 3 is obtained; • maneuver the truck bringing it from position 1 to position 2; MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 47 of 137...
  • Page 50 MEWP. It is recommended that the tracks be extended again MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 48 of 137...
  • Page 51 6. Position the speed selector SS (Picture 43) on the central "turtle" symbol; move it downward to “hare” symbol to increase the tracks speed or upward to “double hare” to reach the maximum speed. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 49 of 137...
  • Page 52 3. activate the black on/off bypass lever TB inside 7. by pressing the speed selector BSS, it is possible (Picture 45). to increase the speed of the tracks. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 50 of 137...
  • Page 53 C.M.C. DECLINES ANY TYPE OF RESPONSIBILITY TO THE OPERATOR. THE MANUFACTURER HAS 1. Start the endothermic/electrical engine using CLEARLY ESTABLISHED ACOUSTIC the supplied engine ignition key (Picture 4). MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 51 of 137...
  • Page 54 (white-red ribbon, white-red chains, cones, etc.). MEWP stabilization 4.4.2 The MEWP has different stabilization areas, according to different combinations possible stabilizer MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 52 of 137...
  • Page 55 12) will light up. To achieve this condition, it is strictly clearance. Note that both the width and the height necessary to lower the outriggers until they are well of the MEWP are affected by adjusting track MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 53 of 137...
  • Page 56 (Picture 16), together the stabilization lever, you can raise all the machine without waiting the predefined cycle of automatic stabilization. Always prefer the radio control station to stabilize. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 54 of 137...
  • Page 57 C to block it to the jib on basket station control. support (Picture 49). 11. Enter the basket by lifting the self-locking closing bar and using the underlying step; MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 55 of 137...
  • Page 58 It is strictly forbidden to rotate the turret as first movement, since it could seriously Level the basket only when the MEWP aerial damage the carpentry. part is set in the transport configuration. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 56 of 137...
  • Page 59 4.4.5.1 Moment limiter Thanks to a moment limiting device (anti- tipping device fitted as standard on these machines), operations bringing machine over work diagram ineffective. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 57 of 137...
  • Page 60 > 20 kg (indicated by the fix lighting of zone. the block light 8 – Picture 10 and by a continuous acoustic warning): the load limiter safety device stops all operations of the extendable structure: MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 58 of 137...
  • Page 61 14. Unfasten safety belts and get off the basket If full lithium version*, at the end of the work, using the steps below. always remember to charge batteries. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 59 of 137...

  • Page 62: "Home" Function

    For full lithium version (*optional), in order to recharge the battery pack, it will be necessary to stall the machine. Then operate according to the following procedure: 1. switch off the engine; MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 60 of 137...

  • Page 63: Emergency Operations

    RECHARGE THE BATTERY PACK. 4.6 Emergency operations BATTERY CHARGE TIME 0% - 80% 80%-100% Before starting the emergency procedures, it could be useful to contact C.M.C. Service. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 61 of 137...

  • Page 64: Emergency Buttons

    (due to blackout, fainting or other), it will be compulsorily branded “C.M.C.”. possible to disable that safety function through the MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 62 of 137...
  • Page 65 (Picture 53) located on chassis and remove the carter. and enable aerial part recovery maneuvers. • screw turning clockwise by hand the levelling valve LV (Picture 54). MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 63 of 137...
  • Page 66 Picture 55, which are mirrored on both sides of rotation and the one at the bottom right for the jib support; counterclockwise rotation. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 64 of 137...
  • Page 67 (Picture 53), perform the remaining recovery operations detailed below by means of the pressure cursors of the electrovalves on the emergency workbench (Picture 57), after removing the turret cover. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 65 of 137...
  • Page 68 - cursor 1: lowering (or lifting) of the upper boom; - cursor 2: retraction (or extension) of the upper boom; - cursor 3: lowering (or lifting) of the lower boom; MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 66 of 137...
  • Page 69 • turn clockwise the proportional outriggers valve OV (Picture 58) placed on the opposite side of platform electrovalve on the main distributor; MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 67 of 137...
  • Page 70 (par. 4.6.5). • in the same way, before starting the recovery of the outriggers, turn the double tap to the left. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 68 of 137...
  • Page 71 Move it upward to operate the aerial part recovery and perform the leveling of the basket. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 69 of 137...
  • Page 72 Picture 61: single tap for manual pumping. Then carry out the emergency operations described in paragraph 4.6.3. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 70 of 137...
  • Page 73 MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 71 of 137...

  • Page 74: Safety Rules

    ➔ Before driving, check the track wear status. the accountability – by the user – of the liabilities MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 72 of 137...
  • Page 75 Pay the utmost attention during stabilization: check It is forbidden to operate in situations which are that no one is inside the stabilization area. dangerous for the safety of people. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 73 of 137...
  • Page 76 Make sure that the bar lifted to enter the basket, has or to any other part of the MEWP. returned in its lock position. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 74 of 137...
  • Page 77 MEWP structure: they can severely impair the MEWP stability. Do not operate controls swiftly and suddenly. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 75 of 137...

  • Page 78: Safety Devices

    The machine is equipped with safety devices it is in work position. designed prevent occurrence dangerous situations for the operator. Before starting any operation, it is important that the MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 76 of 137...
  • Page 79 Moment limiter device; the possible work sequences: • Load limiter device; • Inclinometer; ➔ Electrical/electronic devices: • Anti-collision system; • Removable key for the MEWP start; • Emergency bypass; MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 77 of 137...

  • Page 80: Residual Risks

    Safety control on extension chains of boom 1; • • After refuelling, make sure the cap is closed Safety control on extension/return chains of boom securely and appropriately. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 78 of 137...
  • Page 81 During washing, the by qualified staff according to their type of voltage: machine must be turned off and disconnected from the power supply. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 79 of 137...

  • Page 82: Noise And Vibrations

    0.5 m/s It is forbidden, in any case, to touch live electrical conductors. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 80 of 137...
  • Page 83 In case of their absence or decay, contact the Service. Picture 63: identification plate (fac-simile). Picture 64: CMC machine marking. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 81 of 137...
  • Page 84 Picture 66: turret work diagram. Picture 65: basket work diagram. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 82 of 137...
  • Page 85 Picture 67: max. capacity allowed in the basket. Picture 69: AUTEC radio control. Picture 68: basket control station. Picture 70: Remote Connection box (*optional). MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 83 of 137...
  • Page 86 Picture 71: switching on/off box. Picture 73: basket box in hybrid version. Picture 72: Platform fuse. Picture 74: load cell marking. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 84 of 137...
  • Page 87 Picture 76: indication of air/water supplies. Picture 77: indication of 24 V socket. Picture 79: maximum slopes for travel. Picture 78: travel directions on tracks. Picture 80: use and maintenance manual box. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 85 of 137...
  • Page 88 Picture 85: indication of basket levelling valves. Picture 86: auxiliary electric engines (*optional). Picture 82: indication for fuel refill. Picture 87: indication for engine battery disconnection. Picture 83: indication for grease application. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 86 of 137...
  • Page 89 Picture 94: indication of emergency manual pump. Picture 90: indication limit switch of stabilization’s area 1 – 2. Picture 91: indication of closed outrigger. Picture 95: Warning for leveling before operation. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 87 of 137...
  • Page 90 Picture 99: exchange taps for recovery procedures (*optional). Picture 97: indication of frame coupling. Picture 100: cursors for jib movement and basket rotation. Picture 98: outriggers control station. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 88 of 137...
  • Page 91 Picture 101: general obligations and prohibitions. Picture 102: warning for tracks lifting during stabilization. Picture 105: Emergency workbench on turret. Picture 103: Self Control System logo MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 89 of 137...
  • Page 92 Picture 111: prohibition to wet the machine. Picture 108: electric danger. Picture 112: warning to obligate to the consultation of use and maintenance manual. Picture 109: crushing and cutting hazard. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 90 of 137...
  • Page 93 Picture 113: indication of maximum frame inclination. Picture 115: compliance with ANSI and CAN/CSA rules. Picture 116: inspection tag. Picture 114: MEWP use guidelines. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 91 of 137...

  • Page 94: Electrical System

    MEWP have been calibrated: a correct calibration of these parts (which is possible only in C.M.C. or in authorized Services) is important to assure the safety of the machine. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 92 of 137...

  • Page 95: Hydraulic System

    To check these pressure settings, it is necessary to be (possible only in C.M.C. or in authorized equipped with a manometer. Services) is necessary to ensure the safety of the machine. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 93 of 137...

  • Page 96: Maintenance

    Technical Assistance Service crucial to get rid of the harmful remains coming from the authorization and instructions. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 94 of 137...

  • Page 97: Daily Maintenance

    Check the cleanliness of the floor: oily or greasy Clean. USER residues could cause slipping. Check the wholeness of Replace instruction and/or USER warning decals. integrate. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 95 of 137...
  • Page 98 MEWP. NOT MOVE. extension Contact the Service. withdrawal; o operate the levers for the lifting and lowering of the telescopic boom. BOOMS SHALL MOVE. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 96 of 137...
  • Page 99 MEWP is outreach strictly not stabilized: indicated work forbidden to C.M.C. o set MEWP diagram. MEWP. transport position; THE MOMENT LIMITER Contact the MUST START Service. INHIBITING MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 97 of 137...
  • Page 100 MEWP. MEWP. Contact Service. Check that safety devices It is strictly (emergency buttons, forbidden to use C.M.C. inter-block system for MEWP. outriggers-boom) Contact work perfectly. Service. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 98 of 137...

  • Page 101: Weekly Maintenance

    C.M.C. C.M.C. and auxiliary motor* MEWP. the equipment. Contact air filters. Service. Check USER/ cleanliness of the Replacement. C.M.C. hydraulic filters. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 99 of 137...

  • Page 102: Quarterly Maintenance

    Check the tightening of the bolts of the and note the results in the proper manual C.M.C. USER / bearing, the geared motor and the section. C.M.C. frame. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 100 of 137...

  • Page 103: Annual Maintenance

    3. Dismantle the hydraulic filter; section. 4. Replace the filter; 5. Fill the tank by passing the oil through a filter with a degree of filtration equal to 25 microns. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 101 of 137...
  • Page 104 MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 102 of 137...
  • Page 105 As regards the thorough maintenance of the supplied internal combustion engine, see the maintenance Typical Capacity [Ah] interventions indicated by the manufacturer on its Cells Configuration 15S1P website: Rated Voltage https://www.kubotaengine.com/ MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 103 of 137...
  • Page 106 *When charge is operated at less than 0°C the charge the effect of the pressure of the grease, seriously current is electronically limited at 10 A. endangering the safety of the operator. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 104 of 137...
  • Page 107 Pour point °C ASTM D97 Flash point COC, °C ASTM D92 A biodegradable hydraulic oil, called BIOHYDRAN TMP 46, can be supplied as *optional: Grease: • for boom extension: MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 105 of 137...
  • Page 108 Do not disperse the exhausted oil or other consumables in the environment; put MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 106 of 137...
  • Page 109 (Picture 97) mounted on the chassis, that FOR ANY COMMUNICATION, PLEASE SPECIFY allows to owner or manufacturer to connect remotely to MODEL AND SERIAL NUMBER OF THE MEWP. the machine system. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 107 of 137...
  • Page 110 ID and Password supplied by the manufacturer. 5. Call C.M.C. Service for technical assistance. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 108 of 137...

  • Page 111: Troubleshooting

    1. Place the aerial part of the MEWP in contact. transport position. If the problem persists, contact the Service. 2. Check if any cable is disconnected ____________________________________________ from the battery. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 109 of 137...
  • Page 112 2. Replace the seals. If the problem persists, contact the Service. ____________________________________________ Issue: LOW MANOEUVRES SPEED. Causes: 1. Pump failure. 2. Hydraulic oil level too low. 3. Oil filter clogged. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 110 of 137...
  • Page 113 Service Centre, it is possible – at any moment – to detect and solve the problem. Contact our Service Centre for any technical problem which is not identified nor solved by the aforesaid procedure. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 111 of 137...
  • Page 114 The tampering or replacement of components by non-authorized staff is strictly forbidden. ➔ It is mandatory to restore the sealings after use of these items. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 112 of 137...
  • Page 115 These tests shall be carried out only on the first test of the machine. In no other occasion you shall carry out tests with the same loads used in the overload tests. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 113 of 137...

  • Page 116: Operating Tests

    ▪ Manual pump for operations in case ▪ Stabilized machine – signal light. of emergency. ▪ MEWP electrical power – signal ▪ Electropump (*optional). light. MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 114 of 137...

  • Page 117: Control Register

    ➢ Replacement of safety devices (par. 13.7) ➢ Considerable failures and relevant repairs (par. 13.8) ➢ Periodical checks and maintenance journal (par. 13.9) ➢ Notes (par. 13.10) MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 115 of 137...
  • Page 118 The seller The buyer The seller The buyer MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 116 of 137...
  • Page 119 The seller The buyer The seller The buyer MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 117 of 137...
  • Page 120 Date……………… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge for the firm in charge The user The user MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 118 of 137...
  • Page 121 Date……………… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge for the firm in charge The user The user MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 119 of 137...
  • Page 122 Date……………… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge for the firm in charge The user The user MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 120 of 137...
  • Page 123 Date……………… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge for the firm in charge The user The user MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 121 of 137...
  • Page 124 Date……………… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge for the firm in charge The user The user MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 122 of 137...
  • Page 125 Date……………… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge for the firm in charge The user The user MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 123 of 137...
  • Page 126 Date……………… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge for the firm in charge The user The user MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 124 of 137...
  • Page 127 Date……………… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge for the firm in charge The user The user MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 125 of 137...
  • Page 128 Date……………… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge for the firm in charge The user The user MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 126 of 137...
  • Page 129 Date……………… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge for the firm in charge The user The user MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 127 of 137...
  • Page 130 Date…………… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge for the firm in charge The user The user MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 128 of 137...
  • Page 131 Date…………… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge for the firm in charge The user The user MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 129 of 137...
  • Page 132 The user has the obligation to respect the maintenance control program described in this manual and to register the inspections in a proper journal. DESCRIPTION OF DATE SIGNATURE THE INTERVENTION MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 130 of 137...
  • Page 133 DESCRIPTION OF DESCRIPTION OF DATE SIGNATURE DATE SIGNATURE THE INTERVENTION THE INTERVENTION MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 131 of 137...
  • Page 134 DESCRIPTION OF DESCRIPTION OF DATE SIGNATURE DATE SIGNATURE THE INTERVENTION THE INTERVENTION MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 132 of 137...
  • Page 135 …………………………………………………… 13.10 Notes …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 133 of 137...
  • Page 136 8.15 Indications for the demolition of the MEWP 106 4Use procedures 43 8.16 Service 107 4.1 General safety rules 43 4.2 Environmental operational conditions 43 9Troubleshooting 109 4.3 Transport, storage and packing 45 MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 134 of 137...
  • Page 137 13.6 Replacement of electrical components 124 13.7 Replacement of safety devices 126 13.8 Considerable failures and relevant repairs 128 13.9 Periodical inspections and maintenance journal 130 13.10Notes 133 MAN.218 Rev.12 ENG - Use and maintenance manual S32 page 135 of 137...
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