Table of Contents

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Introduction

T
hank you for the trust you have showed us buying a C.M.C. mobile
elevating work platform (MEWP). We are sure you will be pleased
with your choice.
0.1

Content of the manual

This manual contains the technical specifications and the instructions for
transfer, use and maintenance of the MEWP. While drawing up this manual,
we took into consideration all the operations that are part of a normal use
and a regular maintenance of the machine. So, for a correct and optimum
use, you must follow the described instructions carefully.
This manual has been drawn up in order to:
Show the technical features of the machine;
Describe the control stations and their commands;
Provide with the instructions for the transport, placement and use
of the machine;
Describe the safety devices;
Point out the potential risks and/or possible dangerous situations;
Provide with the necessary instructions for the ordinary mainte-
nance operations;
Provide with the instructions for the filling of the check register.
THE USE AND MAINTENANCE MANUAL IS CONSIDERABLE
AS A PART OF THE MACHINE. In case of sale of the MEWP,
please give this manual to the new owner.
MAN.161 Rev.7 ENG - Use and maintenance manual S15

KEY FOR THE SYMBOLS USED IN THIS MANUAL:

(CAUTION)
= warns the user about the risk of serious damages
to people or to part of the equipment or the machine,
if you do not obey the safety regulations.
(WARNING)
= notifies the possibility of minor injuries to people or
little damages to the platform or machine parts.
(FORBIDDEN)
= prohibition signal
(
OBLIGATION)
= obligation signal
(CAUTION)
= warns the user about the risk of environmental pol-
lution.
(OPTIONAL)
= indicates an optional outfit.
*
(IMPORTANT NOTE) = indicates information and suggestions useful to
work with the MEWP.
This manual is addressed to:
users: operators, ground assistants, guard staff, safety man-
ager, service manager;
manufacturers, dealers, owners, lessors or lessee, brokers.
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Summary of Contents for CMC S15

  • Page 1 This manual is addressed to: users: operators, ground assistants, guard staff, safety man- ager, service manager; manufacturers, dealers, owners, lessors or lessee, brokers. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 2 This manual (or its copy) must always be on the machine (in a case near the turret) for an immediate consultation by the operator during working operations. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 3 (without prior notice) according to the development of the technique, to the acquisition of new experiences and/or the change of law provisions, without being anyway obliged to intervene on the previously sold machines and on their manuals. Year 2019 C.M.C. s.r.l. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 4 6,1/15 l in transport position Tracks (l x w x h) 1,21 x 0,18 x 0,36 m 3.97 x 0.59 ft x 1.18 ft Tracks enlargement (*optional) 0,77/1,17 m 2.53/3.84 ft MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 5 Max allowed rotation speed 0,7 m/s (2.3 ft/s) Max allowed manual force in the basket with 1 400 N operator Tightening torque Bolts of the bearing M16 cl 10.9 28 daNm MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 6 MAX HYDRAULIC OPERATING PRESSURE 90 lbs MAX MANUAL HORIZONTAL FORCE ALLOWED 28 mph MAX WIND SPEED ALLOWED 1° MAX FRAME INCLINATION ALLOWED 120 V 60 Hz EXTERNAL POWER SOURCE Picture 1: identification plate. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 7 MEWP in its transport configuration or in the stowed position (EN 280 par. 1.4 - ANSI/SAIA A92.20 par. 3). Loading cycle: cycle starts from the access position, continues performing the work and finishes returning to the access position. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 8 Working diagram Picture 2a: working diagram with maximum load 200 kg/441 lb (valid only in the working area set by the outriggers placement). MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 9 Description and purpose Definition The machine is called S15 and it is a mobile elevating work platform (MEWP): • machine/device intended for moving persons, tools and material to working positions, consisting of at least a work platform with con- trols, an extending structure and a chassis (ANSI/SAIA 92.20 par.
  • Page 10 Description of the main components Picture 3: MEWP main components. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 11 The sliding or re-entry movement of the telescopic boom is activated by op- erating the “telescopic boom sliding cylinder device”. The lifting or descent movement of the telescopic boom is activated by op- erating the “telescopic boom lifting cylinder device”. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 12 MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 13 The emergency button has an auto-detent mechanical locking system; therefore, it is necessary to unlock the button turning it clockwise to reset its operability. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 14 • selector for parking operations or travel operations (Picture 6). The remote control is placed in the special aluminium case showed in Pic- ture 7. To work, it must be correctly connected to its connector. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 15 9a): downwards it makes the jib retraction or the internal levelling; upwards the jib extension or the external levelling. joystick 2 for extension/retraction of boom (Picture 9a): down- wards it produces the boom return, upwards the extension. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 16 3 for lifting/lowering of arm (Picture 9b): downwards it when it allows the use of MEWP aerial part. raises the arm descent; upwards the arm lifting. 12 V socket (Picture 9a): on the right side of the box. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 17 12 V socket (Picture 9b): on the right side of the box. joystick 3 for boom lifting/lowering (Picture 9c): downwards it raises the boom descent; upwards the boom lifting. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 18 9 (Picture 9c): green light, which is ON when it allows the use of MEWP aerial part. 12 V socket (Picture 9c): on the right side of the box MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 19 6 for extension/retraction of the boom (Picture 11): it acti- vates the extension (lever at the top) and the retraction (lever at the bottom) of the boom. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 20 Do not work inside refrigerating rooms. Do not operate when the wind speed exceeds a 12,5 m/s (45 Km/h). We hereby enclose the Beaufort wind scale (Table 1): MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 21 WARNING! In both cases, it is advisable to remove the basket to reduce encumbrances and favor the operations. For loading/unloading operations by ramps, use the wired re- mote control from the ground. Picture 12: couplings for machine sling. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 22 In case of climb on a truck, use loading ramps of adequate size The following procedures shall be carefully carried out in the and strength. correct chronologic order. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 23 Check that maximum slope to stabilize not exceed 8° (14%). 9. Check the machine levelling, by watching the air bubble level on the counter frame: the maximum frame slope allowed is 1°. Picture 15: maximum slopes allowed in travel. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 24 17. Operate the MEWP aerial part closing, lowering the pantograph on holds in the basket. their support, centring the turret, returning the boom, by using the platform control (operating) station. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 25 80%-100% Battery pack recharge With a full charge (100%), S15 Eco-Battery is able to perform at least 10 For full lithium version, in order to recharge the battery pack (Picture 17), it work cycles. A work cycle includes the following sequence of operations: will be necessary to stall the machine.
  • Page 26 ON/OFF lever: It will be care and responsibility of the operators, at the end of the operations, to reset the original conditions, including the resealing with seal compulsorily branded “C.M.C.”. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 27 2L (Picture 20); Stabilizers recovery: Subsequently, when the basket is empty, destabilize the MEWP: screw the tap knob BV (Picture 19), to enable the stabilizers opera- tions; MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 28 MEWP to the nearest Service Center authorized by C.M.C. THE NON-COMPLIANCE WITH ANY OF THE FOLLOWING SAFETY RULES, MAY CAUSE SERIOUS DAMAGES TO PEOPLE, THINGS AND PARTS OF THE EQUIPMENT OR THE MACHINE. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 29 Use the MEWP only with the environmental operating conditions indi- Check that the working area is suitable to the MEWP performances and cated in paragraph 4.1; operations, and that it is enough lit; MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 30 It is absolutely forbidden to lift or lower loads by using ropes and pul- Do not overload the MEWP; leys; MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 31 It is forbidden to stay on the counter frame floor, during MEWP oper- tronic components. ations. Firmly cling to the work platform during lift and descent; MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 32 • Hydraulically controlled negative disc brakes. • At least 1,10 m (3.61 ft) height of border guardrail on the basket. • Basket access self-locking bar. • Basket with safety belts eyelets. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 33 In case of absence or decay of the marks, contact the Service. Picture 24: working diagram with maximum load 200 kg (441 lb). Picture 22: identification plate (fac-simile). MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 34 Picture 26: switching on/off box with Yanmar engine. Picture 25: switching on/off box with Honda engine. Picture 27: display. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 35 Picture 30: left and right side of wired remote control. Picture 28: list of machine status. Picture 31a: basket control station with petrol/diesel engine or in hybrid version. Picture 29: wired remote control. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 36 Picture 31b: basket control station in full lithium version. Picture 33: basket indications. Picture 32: maximum load in basket. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 37 Picture 36: safety belt attachment points in basket. Picture 37: emergency control station. Picture 34: turret indications. Picture 38: outriggers control station. Picture 35: obligation to consult the manual. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 38 Picture 39: dead man box for stabilization/destabilization. Picture 42: indication of fuel (gasoline or diesel). Picture 43: indication of air/water supplies. Picture 40: warning for stabilization. Picture 44: indication for grease application. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 39 Picture 52: indication of insert for emergency manual pump lever. Picture 48: indication of minimum/maximum oil level. Picture 53: auxiliary electric motor power (*optional). Picture 49: indication for coolant checking. Picture 54: engine battery cut off switch. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 40 Picture 55: battery pack (*optional). Picture 56: battery pack charger (*optional). Picture 57: list of maximum pressures. Picture 58: indication of frame coupling. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 41 Picture 59: direction arrows on tracks for travel. Picture 61: maximum slopes and exact directions for travel. Picture 60: warning for travel in slope. Picture 62: rules for emergency bypass use. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 42 Picture 63: exchange electrovalve. Picture 66: warning of burn risk. Picture 67: generic advices on the frame. Picture 64: maximum load on stabilizers. Picture 65: indication of platform fuse. Picture 68: electric earthing. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 43 Picture 69: electric danger. Picture 70: crushing and cutting hazard. Picture 72: MEWP use guidelines. Picture 71: prohibition to wet the item. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 44 Picture 73: US and CAN standards respected. Picture 74: inspection registration. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 45 Many components of the MEWP have been calibrated: a correct calibration of these parts (which is possible only in C.M.C. or in authorized Services) is important to assure the safety of the ma- chine. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 46 Non-authorized staff shall not replace any of the components. Many components have been calibrated: a correct calibration of these parts (possible only in C.M.C. or in authorized Services) is nec- essary to ensure the safety of the machine. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 47 The frequency of the maintenances is indicated in every table. It is implied a normal use of the equipment; while, for particularly rough uses or in MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 48 OUTRIGGERS SHALL NOT MOVE. and lowering of the telescopic boom; TELESCOPIC BOOM SHALL NOT MOVE. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 49 Greasing of pins and movable parts. USER / C.M.C. Washing of the equipment. USER / C.M.C. Check the tightening of the bolts of the bearing, the USER / C.M.C. geared motor and the frame. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 50 Place the machine in transport position with the oil at working tem- perature; to do that operate some manoeuvre before going on with the above-described operations. Suck in the oil from the tank; Dismantle the hydraulic filter; Replace the filter; MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 51 Wear appropriate protective clothes (gloves, goggles, etc.). Unit of During maintenance operations, be careful not to damage the hydraulic Data Value measure circuit and avoid impurities in the circuit. Bore x Stroke Ø 88 x 64 MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 52 Battery specifics Battery Composition LiFePo4 Typical Capacity [Ah] Cells Configuration 15S1P Rated Voltage 8.13 Consumables Maximum Voltage Fully Charge 54.8 Minimum Operative Voltage Hydraulic oil: MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 53 Do not disperse the exhausted oil or other consumables in the environment; put them in the appropriate containers and give them to the authorized collection centers. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 54 4. Install on your PC the TeamViewer software (11 version) to con- nect to the machine system, through ID and Password supplied by the manufacturer; 5. Call C.M.C. Service for technical assistance. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 55 Problem: OPERATIONS ARE SLOW. Remedies: 1. Replace hydraulic pump. Cause: 1. Pump in failure. If the problem persists, contact the Service. 2. Insufficient hydraulic oil. ___________________________________________________________ 3. Blocked oil filter. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 56 1. Disconnect emergency; 2. Replace battery. If the problem persists, contact the Service. ___________________________________________________________ Contact our Service Centre for any technical problem which is not identified nor solved by the aforesaid procedures. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 57 The tampering or replacement of components by non-authorized staff is strictly forbidden. It is mandatory to restore the sealings after use of these items. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 58 Move- Out- n° (Kg) ment come Ray (m) Boom 200 (PN) 5,90 Horizontal Lateral 160 (CP) 200 (PN) 5,90 Horizontal lateral 160 (CP) NOTES PN: nominal capacity. CP: test load. MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 59 Operating tests During the commissioning of the machine, we carried out the following final operation tests. We have tested the correct oper- ation of the S15 and of its safety systems. Test description Outcome Block of the operation in case of release of the se- lected operation lever.
  • Page 60 Periodical checks and maintenance journal (par. 13.9) functional features, as indicated in the use and maintenance manual. Notes (par. 13.10) date 30/01/20 CMC s.r.l. __________________________ MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 61 The seller The buyer The seller The buyer ___________________________________________________________ ___________________________________________________________ MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 62 Place…………………………. Date…………………….……… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge The user for the firm in charge The user ___________________________________________________________ ___________________________________________________________ MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 63 Date…………………….……… Place…………………………. Date…………………….……… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge The user for the firm in charge The user ___________________________________________________________ MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 64 Date…………………….……… Place…………………………. Date…………………….……… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge The user for the firm in charge The user ___________________________________________________________ MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 65 Place…………………………. Date…………………….……… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge The user for the firm in charge The user ___________________________________________________________ ___________________________________________________________ MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 66 Place…………………………. Date…………………….……… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge The user for the firm in charge The user ___________________________________________________________ ___________________________________________________________ MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 67 Date………………….……….… Place…………………………. Date………………….……….… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge The user for the firm in charge The user __________________________________________________________________________ MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 68 Periodical checks and maintenance jour- DESCRIPTION OF THE DATE SIGNATURE INTERVENTION The user shall observe the maintenance and control program de- scribed in this manual. DESCRIPTION OF THE DATE SIGNATURE INTERVENTION MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 69 DESCRIPTION OF THE DESCRIPTION OF THE DATE SIGNATURE DATE SIGNATURE INTERVENTION INTERVENTION MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 70 13.10 Notes …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… …………………………………………………………………………………… MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...
  • Page 71 Replacement of safety devices MEWP use procedures 13.8 Considerable failures and relevant repairs Battery pack recharge 13.9 Periodical checks and maintenance journal Emergency operations 13.10 Notes Safety rules Safety devices Markings Electrical system MAN.161 Rev.7 ENG - Use and maintenance manual S15 page...

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