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The information contained in this document remains the sole property of Kongsberg Discovery AS. No part of this document may be copied or reproduced in any form or by any means, and the information contained within it is not to be communicated to a third party, without the prior written consent of Kongsberg Discovery AS. Warning The equipment to which this manual applies must only be used for the purpose for which it was designed.
Factory Acceptance Test Table of contents INTRODUCTION................5 Purpose............................ 6 Personnel and location ......................6 Referenced documents ......................7 Tools and test equipment ......................7 ACCEPTANCE TEST SUMMARY............8 HARDWARE AND SOFTWARE REGISTRATION ......9 Software items ........................10 Hardware items ........................11 Display..........................11 Processor Unit ......................
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Simrad ST90 CUSTOMER ACCEPTANCE FORM ..........41 SECONDARY PROCEDURES ............42 Setting up the Operating Panel (Mk2) .................. 42 442728/B...
This Factory Acceptance Test is done at the Kongsberg Discovery premises in Horten, Norway. Personnel from Kongsberg Discovery do the test. All personnel must have a good knowledge of the product and relevant module(s). Basic knowledge of computer BIOS (Basic Input/Output System) and the Windows®...
The required test equipment is listed. For each item, record the serial number and - if relevant - its calibration expiry date. Dummy load (Make and model) Serial number Calibration expiry date Kongsberg Discovery Hull unit simulator (Make and model) Serial number Calibration expiry date Kongsberg Discovery...
Simrad ST90 Factory Acceptance Test Acceptance test summary The purpose of this Factory Acceptance Test is to verify that the ST90 system is fully functional, and meets the operational requirements. This acceptance test summary is provided to offer an overview of the functions and items that need to be tested. References are made to the individual chapters in this publication.
Simrad ST90 Factory Acceptance Test Software items Every software program provided as a part of the ST90 system delivery must be identified. Part number and software version must be identified. When the ST90 system delivery includes software media (USB flash drive, CD, DVD, etc.), you must register the software version on this media.
Hardware and software registration Hardware items Topics Display, page 11 Processor Unit, page 12 Transceiver Unit, page 12 Operating Panel, page 14 Hull Unit, page 14 Transducer, page 15 Display Each display provided with the ST90 delivery must be uniquely identified. For each unit, write down the make and model, the part number, serial number and - if relevant - the revision.
Simrad ST90 Factory Acceptance Test Processor Unit The Processor Unit provided with the ST90 system delivery must be uniquely identified. Processor Unit Part number Serial number Revision You must write down the make, model, part number and serial number. This is the part number on the unit label.
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Hardware and software registration Transceiver boards (From left towards Serial number Revision right) Transceiver board (Type): Part number: Ethernet switch Part number Ethernet switch (Make and model) Serial number Revision Write down the make and model, the part number, serial number and - if relevant - the revision. This is the part number on the unit label.
Simrad ST90 Factory Acceptance Test Operating Panel The Operating Panel provided with the ST90 system must be uniquely identified. You must write down the make, model, part number and serial number. Part number Operating Panel Serial number Revision These units contain neither circuit boards nor modules that you must identify separately.
Hardware and software registration Transducer The transducer provided with the ST90 system delivery must be uniquely identified. Note In some cases, the Hull Unit (with transducer) is shipped to the installation shipyard before the Factory Acceptance Test takes place. The hardware registration is then omitted. Transducer Part number Serial number...
Simrad ST90 Factory Acceptance Test Test procedures Topics Visual inspection, page 17 Testing the operating functionality of the ST90 system, page 24 Testing the interfaces with peripheral devices, page 31 442728/B...
Test procedures Visual inspection Topics Inspecting logistic items, page 18 Visual inspection of the display, page 18 Visual inspection of the Processor Unit, page 19 Visual inspection of the Operating Panel, page 20 Visual inspection of the Transceiver Unit, page 20 Visual inspection of the hull unit, page 21 Inspecting the transducer, page 22 442728/B...
Installation Manual. The ST90 system is turned off. Neither tools nor instruments are required. Context This test procedure is only applicable when the display is provided by Kongsberg Discovery as a part of the ST90 delivery. Procedure Make sure that the unit’s serial number has been recorded in the list of hardware items.
Test procedures Make sure that the unit is not physically damaged, and that the surfaces and paint-work are clean without dents or scratches. Make sure that the unit has been identified with the relevant product label(s), and that one label includes the part and serial numbers. Result Requirements Results...
Simrad ST90 Factory Acceptance Test Visual inspection of the Operating Panel A visual inspection of the Operating Panel is required to verify its physical condition and appearance prior to delivery. Prerequisites The ST90 system has been set up with its hardware units connected as specified in the Installation Manual.
Test procedures Make sure that the Transceiver Unit is fully populated with all the circuit boards and modules mounted. Make sure that the unit is not physically damaged, and that the surfaces and paint-work are clean without dents or scratches. Make sure that the unit has been identified with the relevant product label(s), and that one label includes the part and serial numbers.
Simrad ST90 Factory Acceptance Test Result Requirements Results The hull unit is new, clean and free from scratches, dents or other physical damage. The hull unit is clearly identified with the relevant product labels. Date/Signature: Inspecting the transducer A visual inspection of the transducer is required to verify its physical condition and appearance prior to delivery.
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Test procedures Result Requirements Results The transducer is new, clean and free from scratches, dents or other physical damage. Date/Signature: 442728/B...
Simrad ST90 Factory Acceptance Test Testing the operating functionality of the ST90 system Topics Measuring the noise with the transducer disconnected, page 24 Measuring the B-Scan noise with the transducer disconnected from the Transceiver Unit, page 26 Testing the user interface to verify basic functionality, page 28 Measuring the noise with the transducer disconnected Low noise is a key factor for high quality and reliable measurements.
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Test procedures At the bottom of the display presentation, select Bow Up presentation mode, and activate the Horizontal view. On the menu: Main to 1500 m. Range to 20. (The setting has no effect on the noise measurement.) Gain Gain On the menu: Operation...
Simrad ST90 Factory Acceptance Test Result For each transmit frequency (in kHz), write down the measured noise levels (in dB). Frequency (kHz) Noise circle Average Maximum Results Requirements The maximum difference (in dB) between the average and maximum noise values on the...
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Test procedures Note This task must be done with the transducer cable disconnected from the transceiver. Procedure Open the menu. Operation to Off. Tx Power Make sure that the dummy load is disconnected from the transceiver. Make the following preparations. At the bottom of the display presentation, select Bow Up presentation mode, and activate the Horizontal view.
Simrad ST90 Factory Acceptance Test Select Element amplitude to: 400 Start sample to: 10,000 Sample range Make sure that all the channels are present in the B-Scan presentation. Record the noise value at the bottom of the page. B-Scan Make a screen capture of the page, and save it.
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Test procedures Procedure Make sure that the ST90 user interface is fully operational. Make sure that the visual presentation provided by the ST90 system is shown with adequate quality. If necessary: Adjust the display and/or related properties in the Processor Unit operating system.
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Simrad ST90 Factory Acceptance Test Results Requirements The context sensitive online help is functional. Date/Signature: 442728/B...
Test procedures Testing the interfaces with peripheral devices Topics Verifying the communication with a navigation system (GPS), page 31 Verifying the communication with the speed log, page 33 Verifying the communication with the course gyro, page 36 Verifying the communication with the motion reference unit (MRU), page 38 Verifying the communication with a navigation system (GPS) For the ST90 system to use and offer correct navigational information, one or more external sensors must be connected.
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Simrad ST90 Factory Acceptance Test The properties of each of the available communication ports are defined on the I/O Setup page. The page allows your ST90 system to communicate with external Sensor Installation sensors and systems. To make sure that the information from the "most reliable" sensors are used by the ST90 system, use the page to define a datagram priorities.
Test procedures Observe the top bar. Make sure that the information from the sensor is displayed. If necessary, enable the read-out in the dialog box. Display Options If possible, use another instrument to verify that the information provided by the ST90 is correct.
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Simrad ST90 Factory Acceptance Test • Personal computer • NMEA Simulator software For connections and communication parameters, see the relevant end-user documentation from the sensor manufacturer. Context Note The speed input is essential for ST90 operation. Without speed information, the ST90 system will neither be able to present correct navigational information, nor compensate for vessel movements.
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Test procedures Select the port you wish to check. Select to open the dialog box. Monitor Port Monitor dialog box provides one text box for incoming messages ( Port Monitor ), and one for outgoing messages ( ). Use these boxes and your Data Tx Data knowledge of the data communication to investigate the datagrams.
Simrad ST90 Factory Acceptance Test Verifying the communication with the course gyro In order to operate correctly, the ST90 system requires input from a course gyro. The current heading is shown on the top bar if you have enabled this in the dialog box.
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Test procedures • : Even Parity • Stop bits Some instruments may provide other parameters and/or options. You must always check the relevant technical documentation supplied by the manufacturer. Procedure Open the menu. Setup On the menu, select Setup Installation Observe that the dialog box opens.
Simrad ST90 Factory Acceptance Test Result Datagram Port Baud rate Talker ID Requirements Results Heading data is provided and displayed. The relevant communication parameters are recorded. Date/Signature: Related topics Testing the interfaces with peripheral devices, page 31 Verifying the communication with the motion reference unit...
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Test procedures For connections and communication parameters, see the relevant end-user documentation from the sensor manufacturer. Context The motion reference unit (MRU) measures the roll and pitch movements of the vessel. The information provided by the motion sensor is used by the ST90 system to stabilize the beams. Procedure Open the menu.
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Simrad ST90 Factory Acceptance Test X Offset Y Offset Z Offset Rotation Around X Rotation Around Y Rotation Around Z Results Requirements Motion compensation is operational. The compensated values are shown. Date/Signature: Related topics Testing the interfaces with peripheral devices, page 31...
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Customer acceptance form Customer acceptance form Fill in and sign this form for formal acceptance of the Simrad ST90 system. The Simrad ST90 system is (tick relevant column): Not accepted Accepted Accepted with comments Vessel/Customer Place/Date Comments Test done by...
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Simrad ST90 Factory Acceptance Test Secondary procedures The end user and technical documentation for the ST90 contains several procedures that are also applicable for this Factory Acceptance Test. These procedures are not part of the Factory Acceptance Test. They are provided for reference purposes only. If you scan a completed Factory Acceptance Test for archiving or reporting purposes, it is not necessary to include these procedures.
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Secondary procedures • Subnet mask: 255.255.255.0 • Gateway: 157.237.60.1 To set up the Ethernet communication, you must define the IP address for the panel, and identify the Processor Unit in the panel software. These settings allow you to use more than one Operating Panel on the Processor Unit.
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Simrad ST90 Factory Acceptance Test Observe the IP address for the Ethernet adapter. Write down the information. Close all the dialog boxes. Obtain the MAC address. In the bottom left corner of your desktop, select the looking glass to start a search.
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Secondary procedures Select on the top menu to open the page. SOP Configuration Observe the default values. If you wish to keep these default values, do nothing. The default values are well suited if you have one single panel communicating with one single Processor Unit. For other configurations, see the relevant procedures.
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