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Zmotion ECI3808 Manual

Network motion control card
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  • Page 2 This manual is copyrighted by Shenzhen Technology Co., Ltd., without the written permission of the Zmotion Technology, no person shall reproduce, translate and copy any content in this manual. The above-mentioned actions will constitute an infringement of the copyright of the company's manual, and Zmotion will investigate legal responsibility according to law.
  • Page 3 ⚫ Zmotion will not take any legal responsibility for personal safety accidents and property losses caused by failure to comply with the contents of this manual or illegal operation of products. Safety Level Definition According to the level, it can be divided into "...
  • Page 4 ◆ Improper installation of the controller may result in misoperation, failure and fire. Wiring ◆ The specifications and installation methods of the external wiring of the equipment shall comply with the requirements of local power distribution regulations. ◆ When wiring, all external power supplies used by the system should be disconnected before operation.

  • Page 5: Table Of Contents

    ECI3808 Network Motion Control Card User Manual V1.5 Content Chapter I Production Information..................3 1.1. Product Information ..................3 1.2. Function Features ....................3 1.3. System Frame ....................4 1.4. Hardware Installment ..................4 Chapter II Product Specification ..................7 2.1.
  • Page 6 ECI3808 Network Motion Control Card User Manual V1.5 3.6.1. Analog Input / Output Specification & Wiring ........24 3.6.2. Basic Usage Method ................25 3.7. ETHERNET ....................... 25 3.8. ENCODER Auxiliary Encoder ................28 3.9. Axis Interface ....................29 3.9.1.

  • Page 7: Chapter I Production Information

    ECI is the abbreviation of the network motion control card model launched by Zmotion Technology. ECI3808 supports up to 12 axes of linear interpolation, any circular interpolation, space arc, helical interpolation, electronic cam, electronic gear, synchronization follow, virtual axes setting, etc.

  • Page 8: System Frame

    ◆ A variety of program encryption methods to protect the intellectual property rights of customers. ◆ Support power failure detection and power failure storage. 1.3. System Frame 1.4. Hardware Installment ECI3808 motion control card adopts the horizontal installation method of screw fixing, and each controller should be installed with 6 screws for fastening.
  • Page 9 ECI3808 Network Motion Control Card User Manual V1.5 → Unit: mm → Installment Hole Diameter: 5.5mm Non-professionals are strictly prohibited to operate. Specifically, ⚫ professionals who had been trained related electrical equipment, or who master electrical knowledge. ⚫ Please be sure to read the product instruction manual and safety precautions carefully before installation.
  • Page 10 ECI3808 Network Motion Control Card User Manual V1.5 places where the ambient humidity exceeds the range of 10%- 95% (non-condensing) places with corrosive gases and flammable gases places with many conductive powders such as dust and iron powder, oil mist, salt, and organic solvents...

  • Page 11: Chapter Ii Product Specification

    ECI3808 Network Motion Control Card User Manual V1.5 Chapter II Product Specification 2.1. Basic Specification Item Description Model ECI3808 Basic Axes Max Extended Axes Pulse/encoder (there is one specialized auxiliary Basic Axes Type encoder, the auxiliary encoder axis No. is 8) Digital IO 40 inputs and 16 outputs.

  • Page 12: Order Information

    ECI3808 Network Motion Control Card User Manual V1.5 2.2. Order Information Model Description 6 axes, point to point, electronic cam, doesn’t support ECI3600 interpolation. ECI3602 6 axes, point to point, electronic cam, linear interpolation. 6 axes, point to point, electronic cam, linear interpolation, circular ECI3606 interpolation.

  • Page 13: Interface Definition

    ECI3808 Network Motion Control Card User Manual V1.5 2.3. Interface Definition → Interface Description Mark Interface Number Description Power indicator: it lights when power is conducted. Status Indication Run indicator: it lights when runs normally Error indicator: it lights when runs abnormally...

  • Page 14: Work Environment

    ECI3808 Network Motion Control Card User Manual V1.5 through interchanger, the number of net port channels can be checked through “?*port”, default IP address id 192.168.0.11 E+24V Main power 24V DC power supplies for controller Connect CAN expansion module and CAN equipment...

  • Page 15: Chapter Iii Wiring, Communication Configuration

    ECI3808 Network Motion Control Card User Manual V1.5 Chapter Wiring, Communication Configuration 3.1. Power Input Interface → Terminal Definition: Terminal Name Type Function E+24V Input Input for power supply 24V OGND Input Power ground Grounding Shield/Protection 3.1.1. Power Supply Specification →...

  • Page 16: Can Communication Specification & Wiring

    ECI3808 Network Motion Control Card User Manual V1.5 → Terminal Definition Terminal Name Function Spare CANH CAN communication H EARTH Case protection CANL CAN communication L Negative of DC input 3.2.1. CAN Communication Specification & Wiring → Specification Item Max Communication Rate (bps) Terminal Resistor 120Ω...
  • Page 17 When the use environment is ideal and there are no many nodes, the branch structure also can be used. The communication interface of ECI3808 adopts external 24V power supply, please ⚫ pay attention to connect other controllers or HMI.

  • Page 18: Basic Usage Method

    ECI3808 Network Motion Control Card User Manual V1.5 → Cable Requirements: Shielded Twisted Pair, and the shielded cable is grounded. 3.2.2. Basic Usage Method (1) Please follow the above wiring instructions to wiring correctly. (2) After powered on, please use ETHERNET or RS232 (default parameter, which can be connected directly) to connect to ZDevelop.

  • Page 19: Rs232 Serial Port

    ECI3808 Network Motion Control Card User Manual V1.5 (5) After all the settings are completed, restart the power supply of all stations to establish communication. (6) Note that the "speed" settings of each node on the CAN bus must be consistent, and the "address"...

  • Page 20: Basic Usage Method

    ECI3808 Network Motion Control Card User Manual V1.5 The number of nodes can be extended The Longer communication distance is, the lower Communication Distance communication rate is, maximum 10m is recommended. → Wiring Reference → Wiring Notes: The wiring of RS232 is as above, it needs to cross-wiring for sending and receiving ⚫...

  • Page 21: In Digital Input & High-Speed Latch Port

    ECI3808 Network Motion Control Card User Manual V1.5 (4) According to their respectively instructions, correctly set the relevant parameters of the third-party equipment to match the parameters of each node. (5) When all is configured, it can start to do communicating.
  • Page 22 ECI3808 Network Motion Control Card User Manual V1.5 Limit0+ IN20 Input 20 IN18 Input 18 Home2 IN16 Input 16 Home0 Input 7 NPN leakage, low-speed Input 5 input Input 3 NPN leakage, high-speed Input 1 Latch B input IN27 Input 27...

  • Page 23: Digital Input Specification & Wiring

    ECI3808 Network Motion Control Card User Manual V1.5 3.4.1. Digital Input Specification & Wiring → Specification Item High-Speed Input (IN0-1) Low-Speed Input (IN2-39) NPN leakage type, the input is triggered when there is low- Input mode electric level Frequency ＜100kHz ＜5kHz...

  • Page 24: Basic Usage Method

    ECI3808 Network Motion Control Card User Manual V1.5 3.4.2. Basic Usage Method (1) Please follow the above wiring instructions to wiring correctly. (2) After powered on, please select ETHERNET or RS232 (default parameter, which can be connected directly) to connect to ZDevelop.

  • Page 25: Digital Output Specification & Wiring

    ECI3808 Network Motion Control Card User Manual V1.5 ground 24V power output, OVCC max output current is 0.3A NPN type, high- OUT14 Output 14 PWM0 speed output OUT12 Output 12 OUT10 Output 10 OUT8 Output 8 NPN type, low- OUT6...
  • Page 26 ECI3808 Network Motion Control Card User Manual V1.5 Output mode NPN Leakage type, it is 0V when there is output. Frequency ＜400kHz ＜8kHz Voltage level DC24V DC24V Max output current +300mA +300mA Max leakage current 25μA 25μA when off Respond time to 1μs (resistive load typical value)

  • Page 27: Basic Usage Method

    ECI3808 Network Motion Control Card User Manual V1.5 → Wiring Note: For the connection of the public end, please connect the "EGND" port on the power ⚫ supply to the negative pole of the DC power supply of the external input device. If the DC power supply of the external device and the controller power supply are in the same power supply system, this connection can also be omitted.

  • Page 28: Analog Input / Output Specification & Wiring

    Analog input terminal AIN(1) AIN3 Analog input terminal AIN(3) AOUT1 Analog output terminal AOUT(1) AGND Analog public end Note: ECI3808 inner AD and DA use internal power supply. 3.6.1. Analog Input / Output Specification & Wiring → Specification AD（0-3） DA（0-1） Item Resolution...

  • Page 29: Basic Usage Method

    “ZDevelop/View/AD/DA”. Please refer to “ZBasic” for details. 3.7. ETHERNET ECI3808 network motion control card has an Ethernet port, and it supports MODBUS_TCP protocol and custom communication, and the default IP address is 192.168.0.11. The pin definition is as follows:...
  • Page 30 ECI3808 Network Motion Control Card User Manual V1.5 The Ethernet port of the controller can be connected to a computer, HMI, etc. through an Ethernet cable, and using point to point connection method. The schematic diagram is as follows: The controller can also be connected to the interchanger through an Ethernet cable, and then use interchanger to connect to other devices, then multi-point connection can be achieved.
  • Page 31 ECI3808 Network Motion Control Card User Manual V1.5 → Communication Cable Requirements ETHERNET communication interface adopts standard Ethernet RJ45 interface. The network cable adopts Category 5e STP, and the crystal head has a metal shell to reduce interference and to prevent information from being eavesdropped. As shown below:...

  • Page 32: Encoder Auxiliary Encoder

    ECI3808 Network Motion Control Card User Manual V1.5 Connector Crystal head with iron shell Cable material Cable length Less than 100m Use RJ45 network cable connection method: When installing, hold the crystal head that is with the cable and insert it into the RJ45 ⚫...

  • Page 33: Axis Interface

    ECI3808 Network Motion Control Card User Manual V1.5 → Specification: Signal Item Description Signal type Differential input signal EA/EB/EZ Voltage range 0-5V Maximum frequency 5MHz +5V，GND Maximum output current for 5V 50mA ➢ For auxiliary encoder wiring, please refer to wiring of EA/EB/EZ in axis interface.

  • Page 34: Axis Interface Signal Specification & Wiring

    ECI3808 Network Motion Control Card User Manual V1.5 OVCC Positive pole of IO 24V power OUT17.19.21.23.25 General output (recommended as driver alarm .27.31/CLR clear) Reserved Reserved Encoder differential input signal A+ Encoder differential input signal B+ Encoder differential input signal Z+...
  • Page 35 ECI3808 Network Motion Control Card User Manual V1.5 The voltage to close >10.7V Minimal current -1.8mA (negative) Maximum current -4mA (negative) Isolation optoelectronic isolation NPN leak type, it is 0V when Output method outputs Frequency ＜8kHz OUT16-31 Voltage level DC24V...
  • Page 36 ECI3808 Network Motion Control Card User Manual V1.5 → Wiring Note:  The wiring principle of the differential pulse axis interface is shown in the figure above, and the wiring methods of different types of drivers are different, please...

  • Page 37: Basic Usage Method

    ECI3808 Network Motion Control Card User Manual V1.5 connect carefully. If the speed can meet the requirements, use low-speed differential pulse port  preferentially. When high-speed differential pulse interface is used, controller internal digital ground must be connected to drive high-speed pulse reference ground.
  • Page 38 ECI3808 Network Motion Control Card User Manual V1.5 (5) Control corresponding motion through “View – Manual”. Refer to BASIC Routine:...
  • Page 39 ECI3808 Network Motion Control Card User Manual V1.5 BASE(0,1) 'select axis 0 and axis 1 ATYPE = 1,1 'set axis 0 and axis 1 as pulse axes UNITS = 1000,1000 'set pulse amount as 1000 pulses SPEED = 10,10 'set axis speed as 100*1000 pulse/s ACCEL = 1000,1000 ‘set axis acceleration as 1000*1000 pulse/s/s...

  • Page 40: Chapter Iv Expansion Module

    ECI3808 Network Motion Control Card User Manual V1.5 Chapter IV Expansion Module Control card can expand resources through CAN bus, including digital IO and analog AD/DA resources. ZIO series expansion modules or ZMIO310-CAN coupler with sub modules can be used. Please refer to corresponding expansion module manuals.

  • Page 41: Can Bus Expansion Resource Mapping

    ECI3808 Network Motion Control Card User Manual V1.5 → Wiring Note: ECI3808 control card uses the single power, and ZIO expansion module uses dual-  power. When using, main power supply of expansion module and main power supply of controller can share one power. When they use different power supplies, controller power EGND needs to connect to expansion module power GND, otherwise CAN may be burnt out.
  • Page 42 ECI3808 Network Motion Control Card User Manual V1.5 optional. 7: reserved. 8: 120 ohm resistor, dial ON means a 120 ohm resistor is connected between CANL and CANH. The IO numbers of the entire control system cannot be repeated, and existed numbers must be avoided when mapping resources.
  • Page 43 The initial digital IO mapping number starts from 16 and increases in multiples of 16. The distribution of digital IO numbers corresponding to different dial IDs is as follows (ECI3808 motion control card expansion board DIP ID starts from 2 at least, therefore, starting IO Number starts from 48 at least).
  • Page 44 ECI3808 Network Motion Control Card User Manual V1.5 in multiples of 4. The allocation of digital IO numbers corresponding to different dial code IDs is as follows: DIP 1-4 Starting AD End AD Starting DA End DA combination value number...
  • Page 45 ECI3808 Network Motion Control Card User Manual V1.5 expansion axis can be used. Example: ATYPE(6)=0 'set as virtual axis AXIS_ADDRESS(6)=1+(32*0) 'ZCAN expansion module ID 1 axis 0 is mapped to axis 6 ATYPE(6)=8 'ZCAN extended axis type, pulse direction stepping or servo...

  • Page 46: Chapter V Expansion Module

    5.1. ZDevelop Software Usage ZDevelop is a PC-side program development, debugging and diagnostic software for the ZMoiton series motion controllers of Zmotion Technology. Through it, users can easily edit and configure the controller program, quickly develop applications, diagnose system operating parameters in real time, and watch the motion controller. The running program is debugged in real time and supports Chinese and English bilingual environments.
  • Page 47 ECI3808 Network Motion Control Card User Manual V1.5 Click “File” – “New File”, select file type to build, here select Basic, click “OK”. Double click “AutoRun”, enter task number 0.
  • Page 48 ECI3808 Network Motion Control Card User Manual V1.5 Edit program program editing window, click “save”, built basic file will be saved under “zpj.” project automatically. “Save all” means all files under this project will be saved. Click “controller – connect”, if no...
  • Page 49 ECI3808 Network Motion Control Card User Manual V1.5 parameters port address, then click “connect”. Click “Ram/Rom” – “download RAM download ROM”, if it is successful, there is print indication, the same time, program downloaded into controller runs automatically. RAM: it will not...
  • Page 50 ECI3808 Network Motion Control Card User Manual V1.5 Click “Debug” – “Start/Stop Debug” to call “Task” “Watch” window, because it was downloaded before, here select “Attach the current”. Click “View” – “Scope” to open oscilloscope. Note: ⚫ When opening an project, choose to open the zpj file of the project. If only the Bas file is opened, the program cannot be downloaded to the controller.

  • Page 51: Pc Upper-Computer Program Application

    Mac, Android, and wince, and provides dll libraries in various environments such as vc, c#, vb.net, and labview, as shown in the figure below. PC software programming refers to "ZMotion PC Function Library Programming Manual". The program developed using the PC software cannot be downloaded to the controller, and it is connected to the controller through the dll dynamic library.
  • Page 52 ECI3808 Network Motion Control Card User Manual V1.5 Select development language “Visual C++” and the select program type “MFC application type”. Select “Based on basic box”, click “next” or “finish” Find function library provided manufacturer. Routine below (64-bit library) Copy all DLL related library files under the above path to the newly created project.
  • Page 53 ECI3808 Network Motion Control Card User Manual V1.5 zmotion.lib Item". Related header 2) Add static files: libraries and zauxdll2.h, related zmotion.h header files in sequence in the pop-up window. Declare relevant header files and define controller connection handle, so far the project is newly created.

  • Page 54: Chapter Vi Run And Maintain

    ECI3808 Network Motion Control Card User Manual V1.5 Chapter VI Run and Maintain The correct operation and maintenance of the device can not only guarantee and extend the life cycle of the equipment itself, but also take technical management measures according to the pre-specified plan or the corresponding technical conditions to prevent equipment performance degradation or reduce the probability of equipment failure.

  • Page 55: Common Problems

    ECI3808 Network Motion Control Card User Manual V1.5 Should be within the range of Whether the device is subjected to vibration resistance vibration or shock impact resistance Keep good ventilation and Is the heat dissipation good heat dissipation The mounting screws should...
  • Page 56 ECI3808 Network Motion Control Card User Manual V1.5 invalid. and whether the "input" view can watch the signal change of the limit sensor. Check whether the mapping of the limit switch is correct. Check whether the limit sensor is connected to the common terminal of the controller.
  • Page 57 ECI3808 Network Motion Control Card User Manual V1.5 Check master-slave configuration, communication speed configuration, etc. Check the DIP switch to see if there are multiple expansion modules with the same ID. Use twisted-pair cables, ground the shielding layer, and use dual power supplies for severe interference...

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