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Related Manuals for Zmotion ECI0032
Summary of Contents for Zmotion ECI0032
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- Page 2 This manual is copyrighted by Shenzhen Technology Co., Ltd., without the written permission of the Zmotion Technology, no person shall reproduce, translate and copy any content in this manual. The above-mentioned actions will constitute an infringement of the copyright of the company's manual, and Zmotion will investigate legal responsibility according to law.
- Page 3 ⚫ Zmotion will not take any legal responsibility for personal safety accidents and property losses caused by failure to comply with the contents of this manual or illegal operation of products. Safety Level Definition According to the level, it can be divided into "...
- Page 4 ◆ Improper installation of the controller may result in misoperation, failure and fire. Wiring ◆ The specifications and installation methods of the external wiring of the equipment shall comply with the requirements of local power distribution regulations. ◆ When wiring, all external power supplies used by the system should be disconnected before operation.
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Page 5: Table Of Contents
ECI0032 Network IO Control Card User Manual V1.5 Content Chapter I Production Information..................3 1.1. Product Information ..................3 1.2. Function Features ....................3 1.3. System Frame ....................4 1.4. Hardware Installment ..................4 Chapter II Product Specification ..................6 2.1. - Page 6 ECI0032 Network IO Control Card User Manual V1.5 4.1. Configure as CAN Expansion Module ............. 25 4.1.1. ZCAN Slave Protocol Configuration ............. 25 4.1.2. CAN Expansion, Wiring of Master Station ..........26 4.2. CAN Bus Expansion ..................27 4.2.1. CAN Expansion Wiring ................27 4.2.2.
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Page 7: Chapter I Production Information
ECI is the abbreviation of the network motion control card model launched by Zmotion Technology. ECI0032 is a kind of network IO control card developed by Zmotion Technology. Real- time IO control can be achieved through optimized network communication protocol. -
Page 8: System Frame
ECI0032 Network IO Control Card User Manual V1.5 1.3. System Frame 1.4. Hardware Installment ECI0032 network IO control card adopts the horizontal installation method of screw fixing, and each controller should be installed with 4 screws for fastening. → Unit: mm... - Page 9 ECI0032 Network IO Control Card User Manual V1.5 ⚫ Non-professionals are strictly prohibited to operate. Specifically, professionals who had been trained related electrical equipment, or who master electrical knowledge. Please be sure to read the product instruction manual and safety ⚫...
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Page 10: Chapter Ii Product Specification
ECI0032 Network IO Control Card User Manual V1.5 Chapter II Product Specification 2.1. Basic Specification Item Description Model ECI0032 Basic Axes Digital IO 16 inputs, 16 outputs. Max Extended IO 272 inputs, 272 outputs AD/DA Max Extended AD/DA 128 ADs, 64 DAs... -
Page 11: Interface Definition
ECI0032 Network IO Control Card User Manual V1.5 2.3. Interface Definition → Interface Description Mark Interface Number Description IO Power indicator: it lights when IO power is IO POWER conducted. Power indicator: it lights when power is POWER Status Indication Led conducted. -
Page 12: Work Environment
ECI0032 Network IO Control Card User Manual V1.5 through interchanger, the number of net port channels can be checked through “?*port”, default IP address id 192.168.0.11 E+24V Main power 24V DC power supplies for control card. +24V IO Power Supply 24V DC power supplies for IO power. -
Page 13: Chapter Iii Wiring, Communication Configuration
ECI0032 Network IO Control Card User Manual V1.5 Chapter Wiring, Communication Configuration 3.1. Power Input, CAN Communication Interface The power supply input adopts a 5Pin (there are all 5 terminals, +24V, CANH, EARTH, CANL and EGND) screw-type pluggable wiring terminal, and the interval (means the gap distance between two ports) should be 3.81mm. -
Page 14: Power Supply Specification
ECI0032 Network IO Control Card User Manual V1.5 powers. 3.1.1. Power Supply Specification → Specification for Main Power Supply Item Description Voltage DC24V (-10%~10%) Current to open ≤0.5A Current to work ≤0.4A Anti-reverse connection Valid Overcurrent Protection Valid → Specification for IO Power Supply... - Page 15 ECI0032 Network IO Control Card User Manual V1.5 Item Description Max Communication Rate (bps) 1Mbps Terminal Resistor 120Ω Topology Daisy chain connection structure The number of nodes can be Up to 16 extended The longer communication distance is, the lower...
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Page 16: Basic Usage Method
ECI0032 Network IO Control Card User Manual V1.5 matching the circuit impedance and ensuring communication stability. Please be sure to connect the public ends of each node on the CAN bus to prevent ⚫ the CAN chip from burning out. - Page 17 ECI0032 Network IO Control Card User Manual V1.5 “ZBasic Programming Manual” for details. (4) Correctly set the "address" and "speed" of the slave station expansion module according to the manual of the slave station. (5) After all the settings are completed, restart the power supply of all stations to establish communication.
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Page 18: In: Digital Input
ECI0032 Network IO Control Card User Manual V1.5 3.2. IN: Digital Input The digital input adopts 2 groups of 10Pin (there are 3 groups of 10 terminals) screw-type pluggable terminals, and the gap distance between terminals should be 3.81mm. → Wiring Definition... -
Page 19: Basic Usage Method
ECI0032 Network IO Control Card User Manual V1.5 Impedance 4.7KΩ Voltage level DC24V The voltage to open <14.5V The voltage to close >14.7V Minimal current -1.8mA (negative) Maximum current -6mA (negative) Isolation mode optoelectronic isolation Note: the above parameters are standard values when the voltage of control card power supply (E+24V port) is 24V. - Page 20 ECI0032 Network IO Control Card User Manual V1.5 (2) After powered on, please select ETHERNET or RS232 to connect to ZDevelop. (3) State values of relative input ports can be read directly through “IN” command, also, it can be read through “ZDevelop/View/In”. Please refer to “ZBasic” for details.
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Page 21: Out: Digital Output
ECI0032 Network IO Control Card User Manual V1.5 3.3. OUT: Digital Output The digital output adopts 2 sets of 10Pin screw-type pluggable terminals with a spacing of 3.81mm, and the PWM function is integrated in digital output signal. → Wiring Definition... - Page 22 ECI0032 Network IO Control Card User Manual V1.5 Frequency ＜8kHz Voltage level DC24V Max output current +300mA Max leakage current when off 25μA Respond time to conduct 12μs Respond time to close 80μs Overcurrent protection Support Isolation method optoelectronic isolation...
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Page 23: Basic Usage Method
ECI0032 Network IO Control Card User Manual V1.5 ⚫ For the connection of the public end, please connect the "EGND" port on the power supply to the negative pole of the DC power supply of the external input device. If the DC power supply of the external device and the controller power supply are in the same power supply system, this connection can also be omitted. -
Page 24: Rs232 Interface Specification & Wiring
ECI0032 Network IO Control Card User Manual V1.5 1、4、 Spare Reserved 6、7、8 Input RS232 signal, receive data Output RS232 signal, send data Negative pole output of 5V power, EGND Output and output for the public end Positive pole output of 5V power,... -
Page 25: Basic Usage Method
ECI0032 Network IO Control Card User Manual V1.5 signals, and it is recommended to use a double-female head cross line when connecting to a computer. ⚫ Please be sure to connect the public ends of each communication node to prevent the communication chip from burning out. -
Page 26: Ethernet
ECI0032 Network IO Control Card User Manual V1.5 3.5. ETHERNET ECI0032 network IO control card has a Ethernet port, and it supports MODBUS_TCP protocol and custom communication, and the default IP address is 192.168.0.11. The pin definition is as follows: The Ethernet port of the controller can be connected to a computer, HMI, etc. - Page 27 ECI0032 Network IO Control Card User Manual V1.5 → Communication Cable Requirements ETHERNET communication interface adopts standard Ethernet RJ45 interface. The network cable adopts Category 5e STP, and the crystal head has a metal shell to reduce interference and to prevent information from being eavesdropped. As shown below:...
- Page 28 ECI0032 Network IO Control Card User Manual V1.5 Cable length Less than 100m Use RJ45 network cable connection method: When installing, hold the crystal head that is with the cable and insert it into the RJ45 ⚫ interface until it makes a "click" sound (kada).
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Page 29: Chapter Iv Expansion Module
4.1. Configure as CAN Expansion Module 4.1.1. ZCAN Slave Protocol Configuration ECI0032 is used as IO control card by default. When it is configured as the CAN bus slave station, ECI0032 can be used as digital IO expansion module. When ECI0032 is used as ZIO expansion module, using CANIO_ADDRESS to configure CAN address and CAN communication speed. -
Page 30: Can Expansion, Wiring Of Master Station
Therefore, it is recommended to configure CANIO_ADDRESS again to make them different. ECI0032 is as CAN communication master station by default, but when it is used as ZIO expansion module. If you need it is as CAN slave station, it is necessary to configure CAN address and communication ratio again. -
Page 31: Can Bus Expansion
Wiring reference of connection between ZIO expansion module and control card and standard wiring of CAN bus are shown as below (take ECI0032 and ZIO1616 as the example):... - Page 32 → Wiring Note: ECI0032 control card uses dual-power, and ZIO expansion module uses dual-power. When using, main power supply of expansion module and main power supply of controller can share one power. When they use different power supplies, controller power EGND needs to connect to expansion module power GND, otherwise CAN may be burnt out.
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Page 33: Can Bus Expansion Resources Mapping
ECI0032 Network IO Control Card User Manual V1.5 4.2.2. CAN Bus Expansion Resources Mapping The ZCAN expansion module generally has an 8-bit DIP switch, dial ON to take effect, and the meaning of the DIP is as follows: 1-4: they are used for ZCAN expansion module IO address mapping, the corresponding value is 0-15. - Page 34 ECI0032 Network IO Control Card User Manual V1.5 3 (corresponding to decimal 768) 1MBPS The controller side sets the CAN communication speed through the CANIO_ADDRESS command. There are also four speed parameters that can be selected. The communication speed must be consistent with the communication speed of the expansion module that corresponds to the combination value, then they can communicate with each other.
- Page 35 ECI0032 Network IO Control Card User Manual V1.5 The initial IO mapping number of the analog AD starts from 8 and increases in multiples of 8. The initial IO mapping number of the analog DA starts from 4 and increases in multiples of 4.
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Page 36: Chapter V Expansion Module
5.1. ZDevelop Software Usage ZDevelop is a PC-side program development, debugging and diagnostic software for the ZMoiton series motion controllers of Zmotion Technology. Through it, users can easily edit and configure the controller program, quickly develop applications, diagnose system operating parameters in real time, and watch the motion controller. The running program is debugged in real time and supports Chinese and English bilingual environments. - Page 37 ECI0032 Network IO Control Card User Manual V1.5 Click “File” – “New File”, select file type to build, here select Basic, click “OK”. Double click “AutoRun”, enter task number 0.
- Page 38 ECI0032 Network IO Control Card User Manual V1.5 Edit program program editing window, click “save”, built basic file will be saved under “zpj.” project automatically. “Save all” means all files under this project will be saved. Click “controller – connect”, if no...
- Page 39 ECI0032 Network IO Control Card User Manual V1.5 parameters port address, then click “connect”. Click “Ram/Rom” – “download RAM download ROM”, if it is successful, there is print indication, the same time, program downloaded into controller runs automatically. RAM: it will not...
- Page 40 ECI0032 Network IO Control Card User Manual V1.5 Click “Debug” – “Start/Stop Debug” to call “Task” “Watch” window, because it was downloaded before, here select “Attach the current”. Click “View” – “Scope” to open oscilloscope. Note: ⚫ When opening an project, choose to open the zpj file of the project. If only the Bas file is opened, the program cannot be downloaded to the controller.
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Page 41: Pc Upper-Computer Program Application
Mac, Android, and wince, and provides dll libraries in various environments such as vc, c#, vb.net, and labview, as shown in the figure below. PC software programming refers to "ZMotion PC Function Library Programming Manual". The program developed using the PC software cannot be downloaded to the controller, and it is connected to the controller through the dll dynamic library. - Page 42 ECI0032 Network IO Control Card User Manual V1.5 Select development language “Visual C++” and the select program type “MFC application type”. Select “Based on basic box”, click “next” or “finish” Find function library provided manufacturer. Routine below (64-bit library) Copy all DLL related library files under the above path to the newly created project.
- Page 43 ECI0032 Network IO Control Card User Manual V1.5 zmotion.lib Item". Related header 2) Add static files: libraries and zauxdll2.h, related zmotion.h header files in sequence in the pop-up window. Declare relevant header files and define controller connection handle, so far the project is newly created.
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Page 44: Chapter Vi Run And Maintain
ECI0032 Network IO Control Card User Manual V1.5 Chapter VI Run and Maintain The correct operation and maintenance of the device can not only guarantee and extend the life cycle of the equipment itself, but also take technical management measures according to the pre-specified plan or the corresponding technical conditions to prevent equipment performance degradation or reduce the probability of equipment failure. -
Page 45: Common Problems
ECI0032 Network IO Control Card User Manual V1.5 Should be within the range of Whether the device is subjected to vibration resistance vibration or shock impact resistance Keep good ventilation and Is the heat dissipation good heat dissipation The mounting screws should... - Page 46 ECI0032 Network IO Control Card User Manual V1.5 invalid. and whether the "input" view can watch the signal change of the limit sensor. Check whether the mapping of the limit switch is correct. Check whether the limit sensor is connected to the common terminal of the controller.
- Page 47 ECI0032 Network IO Control Card User Manual V1.5 Check master-slave configuration, communication speed configuration, etc. Check the DIP switch to see if there are multiple expansion modules with the same ID. Use twisted-pair cables, ground the shielding layer, and use dual power supplies for severe interference...