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Zmotion ECI0016PA Manual

Eci data capture card
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  • Page 2 This manual is copyrighted by Shenzhen Technology Co., Ltd., without the written permission of the Zmotion Technology, no person shall reproduce, translate and copy any content in this manual. The above-mentioned actions will constitute an infringement of the copyright of the company's manual, and Zmotion will investigate legal responsibility according to law.
  • Page 3 ⚫ Zmotion will not take any legal responsibility for personal safety accidents and property losses caused by failure to comply with the contents of this manual or illegal operation of products. Safety Level Definition According to the level, it can be divided into "...
  • Page 4 ◆ Improper installation of the controller may result in misoperation, failure and fire. Wiring ◆ The specifications and installation methods of the external wiring of the equipment shall comply with the requirements of local power distribution regulations. ◆ When wiring, all external power supplies used by the system should be disconnected before operation.

  • Page 5: Table Of Contents

    ECI0016PA Data Capture Card User Manual V1.5 Content Chapter I Production Information..................3 1.1. Product Information ..................3 1.2. Function Features ....................3 1.3. System Frame ....................4 1.4. Hardware Installment ..................4 Chapter II Product Specification ..................6 2.1.
  • Page 6 ECI0016PA Data Capture Card User Manual V1.5 3.5.1. RS232 Interface Specification & Wiring ..........22 3.5.2. Basic Usage Method ................23 3.6. ETHERNET ....................... 24 Chapter IV Expansion Module ................... 27 4.1. Configure as CAN Expansion Module ............. 27 4.1.1.

  • Page 7: Chapter I Production Information

    ECI is the abbreviation of the network motion control card model launched by Zmotion Technology. ECI0016PA is a kind of data capture card developed by Zmotion Technology. Real- time analog input capture and output control can be achieved through optimized network communication protocol.

  • Page 8: System Frame

    ECI0016PA Data Capture Card User Manual V1.5 1.3. System Frame 1.4. Hardware Installment ECI0016PA data capture card adopts the horizontal installation method of screw fixing, and each controller should be installed with 4 screws for fastening. → Unit: mm → Installment Hole Diameter: 4.5mm...
  • Page 9 ECI0016PA Data Capture Card User Manual V1.5 ⚫ Non-professionals are strictly prohibited to operate. Specifically, professionals who had been trained related electrical equipment, or who master electrical knowledge. Please be sure to read the product instruction manual and safety ⚫...

  • Page 10: Chapter Ii Product Specification

    ECI0016PA Data Capture Card User Manual V1.5 Chapter II Product Specification 2.1. Basic Specification Item Description Model ECI0016PA Basic Axes Digital IO 8 inputs, 8 outputs. Max Extended IO 272 inputs, 272 outputs AD/DA 12 ADs, 2 DAs. Max Extended AD/DA...

  • Page 11: Nameplate Information

    ECI0016PA Data Capture Card User Manual V1.5 temperature 0~55 ° C) Between channel and switch power supply, isolated. Isolation Between channels, no-isolated. Dimensions 150*144mm 2.2. Nameplate Information Product model: ECI0016PA Size: 150*114mm Power supply: 24VDC, 1A Manufacturer: Shenzhen Zmotion Technology Co.,Ltd →...

  • Page 12: Interface Definition

    ECI0016PA Data Capture Card User Manual V1.5 ECI0016PA 8 inputs and 8 outputs (with overcurrent protection) ECI0016PAB 8 inputs and 8 outputs (with overcurrent protection), it can run offline. 2.4. Interface Definition → Interface Description Mark Interface Number Description IO Power indicator: it lights when IO power is IO POWER conducted.

  • Page 13: Work Environment

    ECI0016PA Data Capture Card User Manual V1.5 Run indicator: it lights when runs normally Error indicator: it lights when runs abnormally RS232 RS232 serial port Use MODBUS_RTU protocol Use MODBUS_TCP protocol, expand Ethernet through interchanger, the number of net port...

  • Page 14: Chapter Iii Wiring, Communication Configuration

    ECI0016PA Data Capture Card User Manual V1.5 Chapter Wiring, Communication Configuration 3.1. Power Input, CAN Communication Interface The power supply input adopts a 5Pin (there are all 5 terminals, +24V, CANH, EARTH, CANL and EGND) screw-type pluggable wiring terminal, and the interval (means the gap distance between two ports) should be 3.81mm.

  • Page 15: Power Supply Specification

    ECI0016PA Data Capture Card User Manual V1.5 powers. 3.1.1. Power Supply Specification → Specification for Main Power Supply Item Description Voltage DC24V (-10%~10%) Current to open ≤0.5A Current to work ≤0.4A Anti-reverse connection Valid Overcurrent Protection Valid → Specification for IO Power Supply...
  • Page 16 ECI0016PA Data Capture Card User Manual V1.5 Item Description Max Communication Rate (bps) 1Mbps Terminal Resistor 120Ω Topology Daisy chain connection structure The number of nodes can be Up to 16 extended The longer communication distance is, the lower Communication Distance communication rate is, max 100m is recommended.

  • Page 17: Basic Usage Method

    ECI0016PA Data Capture Card User Manual V1.5 matching the circuit impedance and ensuring communication stability. Please be sure to connect the public ends of each node on the CAN bus to prevent ⚫ the CAN chip from burning out. ⚫...
  • Page 18 ECI0016PA Data Capture Card User Manual V1.5 “ZBasic Programming Manual” for details. (4) Correctly set the "address" and "speed" of the slave station expansion module according to the manual of the slave station. (5) After all the settings are completed, restart the power supply of all stations to establish communication.

  • Page 19: In: Digital Input

    ECI0016PA Data Capture Card User Manual V1.5 3.2. IN: Digital Input The digital input adopts one 10Pin screw-type pluggable terminals, and the gap distance between terminals should be 3.81mm. → Wiring Definition Terminal Name Type Function 1 IOGND IO Power Ground...

  • Page 20: Basic Usage Method

    ECI0016PA Data Capture Card User Manual V1.5 → Wiring Reference → Wiring Note: ⚫ The wiring principle of low-speed digital input IN (0-7) is shown in the figure above. The external signal source can be an optocoupler, a key switch or a sensor, etc., all can be connected as long as the requirements on output of electric level can be achieved.

  • Page 21: Out: Digital Output

    ECI0016PA Data Capture Card User Manual V1.5 3.3. OUT: Digital Output The digital output adopts one 10Pin screw-type pluggable terminals with a spacing of 3.81mm. → Wiring Definition Terminal Name Type Function 1 OUT0 Output 0 OUT1 Output 1 OUT2...

  • Page 22: Basic Usage Method

    ECI0016PA Data Capture Card User Manual V1.5 when the load circuit changes. Due to the leak-type output, the shutdown of the output will be obviously  affected by the external load circuit, and the output frequency should not be set too high in the application.

  • Page 23: Ad/Da: Analog Input / Output

    ECI0016PA Data Capture Card User Manual V1.5 closed through “ZDevelop/View/Op”. Please refer to “ZBasic” for details. 3.4. AD/DA: Analog Input / Output The analog terminal adopts 2 sets of 10Pin screw-type pluggable terminals with a spacing of 3.81mm. → Wiring Definition...

  • Page 24: Analog Input / Output Specification & Wiring

    ECI0016PA Data Capture Card User Manual V1.5 Input Analog input terminal AIN (10) Input Analog input terminal AIN (11) AGND Public end Unique public end of this analog Shield Output Output AGND Public end Unique public end of this analog...

  • Page 25: Basic Usage Method

    ECI0016PA Data Capture Card User Manual V1.5 → Wiring Note: The wiring principle of analog input / output is shown in the figure above, and ⚫ external load signal range needs to be matched. Please use STP, especially when there is bad environment, make sure the shield is ⚫...

  • Page 26: Rs232 Serial Port

    ECI0016PA Data Capture Card User Manual V1.5 3.5. RS232 Serial Port RS232 is in one standard DB9 male socket and supports MODBUS_RTU protocol and custom communication. → Interface Definition Terminal Name Type Function 1、4、 Spare Reserved 6、7、8 Input RS232 signal, receive data...

  • Page 27: Basic Usage Method

    ECI0016PA Data Capture Card User Manual V1.5 → Wiring Notes: ⚫ The wiring of RS232 is as above, it needs to cross-wiring for sending and receiving signals, and it is recommended to use a double-female head cross line when connecting to a computer.

  • Page 28: Ethernet

    (6) Communication data of RS232 can be directly viewed through “ZDevelop / Controller / State the Controller / CommunicationInfo”. 3.6. ETHERNET ECI0016PA data capture card has an Ethernet port, and it supports MODBUS_TCP protocol and custom communication, and the default IP address is 192.168.0.11. The pin definition is as follows: The Ethernet port of the controller can be connected to a computer, HMI, etc.
  • Page 29 ECI0016PA Data Capture Card User Manual V1.5 The controller can also be connected to the interchanger through an Ethernet cable, and then use interchanger to connect to other devices, then multi-point connection can be achieved. The schematic diagram is as follows: →...
  • Page 30 ECI0016PA Data Capture Card User Manual V1.5 Item Specification Cable type Flexible crossover cable, Category 5e traverse twisted pair Line pairs Isolation cross skeleton Connector Crystal head with iron shell Cable material Cable length Less than 100m Use RJ45 network cable connection method: When installing, hold the crystal head that is with the cable and insert it into the RJ45 ⚫...

  • Page 31: Chapter Iv Expansion Module

    4.1. Configure as CAN Expansion Module 4.1.1. ZCAN Slave Protocol Configuration ECI0016PA is used as IO control card by default. When it is configured as the CAN bus slave station, ECI0016PA can be used as digital IO expansion module. When ECI0016pa is used as ZIO expansion module, using CANIO_ADDRESS to configure CAN address and CAN communication speed.
  • Page 32 Therefore, it is recommended to configure CANIO_ADDRESS again to make them different. ECI0016PA is as CAN communication master station by default, but when it is used as ZIO expansion module. If you need it is as CAN slave station, it is necessary to configure CAN address and communication ratio again.

  • Page 33: Can Expansion & Main Station Wiring

    ECI0016PA Data Capture Card User Manual V1.5 4.1.2. CAN Expansion & Main Station Wiring ECI0016PA supports ZCAN protocol, connect to other controllers as ZIO expansion module through ZCAN protocol. When it is ZIO expansion module, the wiring reference: → Wiring Note: When connecting multiple ZIO expansion modules on the CAN bus, a 120-ohm ...

  • Page 34: Can Bus Expansion

    Please select the expansion module according to the requirements, and select IO mapping or axis mapping according to the resources of the expansion module. Wiring reference of connection between ZIO expansion module and control card and standard wiring of CAN bus are shown as below (take ECI0016PA and ZIO1616 as the...
  • Page 35 → Wiring Note:  ECI0016PA control card uses dual-power, and ZIO expansion module uses dual- power. When using, main power supply of expansion module and main power supply of controller can share one power. When they use different power supplies, controller power EGND needs to connect to expansion module power GND, otherwise CAN may be burnt out.

  • Page 36: Can Bus Expansion Resources Mapping

    ECI0016PA Data Capture Card User Manual V1.5 4.2.2. CAN Bus Expansion Resources Mapping The ZCAN expansion module generally has an 8-bit DIP switch, dial ON to take effect, and the meaning of the DIP is as follows: 1-4: they are used for ZCAN expansion module IO address mapping, the corresponding value is 0-15.
  • Page 37 ECI0016PA Data Capture Card User Manual V1.5 3 (corresponding to decimal 768) 1MBPS The controller side sets the CAN communication speed through the CANIO_ADDRESS command. There are also four speed parameters that can be selected. The communication speed must be consistent with the communication speed of the expansion module that corresponds to the combination value, then they can communicate with each other.
  • Page 38 ECI0016PA Data Capture Card User Manual V1.5 The initial IO mapping number of the analog AD starts from 8 and increases in multiples of 8. The initial IO mapping number of the analog DA starts from 4 and increases in multiples of 4. The allocation of digital IO numbers corresponding to different dial code...
  • Page 39 ECI0016PA Data Capture Card User Manual V1.5 → Expansion Resources Checking: According to CAN wiring, after powered on, and all resistor codes were set correctly, POWER, RUN and IO POWER should be ON, ALM is OFF. At the same time, it shows...

  • Page 40: Chapter V Expansion Module

    5.1. ZDevelop Software Usage ZDevelop is a PC-side program development, debugging and diagnostic software for the ZMoiton series motion controllers of Zmotion Technology. Through it, users can easily edit and configure the controller program, quickly develop applications, diagnose system operating parameters in real time, and watch the motion controller. The running program is debugged in real time and supports Chinese and English bilingual environments.
  • Page 41 ECI0016PA Data Capture Card User Manual V1.5 Click “File” – “New File”, select file type to build, here select Basic, click “OK”. Double click “AutoRun”, enter task number 0.
  • Page 42 ECI0016PA Data Capture Card User Manual V1.5 Edit program program editing window, click “save”, built basic file will be saved under “zpj.” project automatically. “Save all” means all files under this project will be saved. Click “controller – connect”, if no...
  • Page 43 ECI0016PA Data Capture Card User Manual V1.5 parameters port address, then click “connect”. Click “Ram/Rom” – “download RAM download ROM”, if it is successful, there is print indication, the same time, program downloaded into controller runs automatically. RAM: it will not...
  • Page 44 ECI0016PA Data Capture Card User Manual V1.5 Click “Debug” – “Start/Stop Debug” to call “Task” “Watch” window, because it was downloaded before, here select “Attach the current”. Click “View” – “Scope” to open oscilloscope. Note: ⚫ When opening an project, choose to open the zpj file of the project. If only the Bas file is opened, the program cannot be downloaded to the controller.

  • Page 45: Pc Upper-Computer Program Application

    Mac, Android, and wince, and provides dll libraries in various environments such as vc, c#, vb.net, and labview, as shown in the figure below. PC software programming refers to "ZMotion PC Function Library Programming Manual". The program developed using the PC software cannot be downloaded to the controller, and it is connected to the controller through the dll dynamic library.
  • Page 46 ECI0016PA Data Capture Card User Manual V1.5 Select development language “Visual C++” and the select program type “MFC application type”. Select “Based on basic box”, click “next” or “finish” Find function library provided manufacturer. Routine below (64-bit library) Copy all DLL related library files under the above path to the newly created project.
  • Page 47 ECI0016PA Data Capture Card User Manual V1.5 zmotion.lib Item". Related header 2) Add static files: libraries and zauxdll2.h, related zmotion.h header files in sequence in the pop-up window. Declare relevant header files and define controller connection handle, so far the project is...

  • Page 48: Chapter Vi Run And Maintain

    ECI0016PA Data Capture Card User Manual V1.5 Chapter VI Run and Maintain The correct operation and maintenance of the device can not only guarantee and extend the life cycle of the equipment itself, but also take technical management measures according to the pre-specified plan or the corresponding technical conditions to prevent equipment performance degradation or reduce the probability of equipment failure.

  • Page 49: Common Problems

    ECI0016PA Data Capture Card User Manual V1.5 Should be within the range of Whether the device is subjected to vibration resistance vibration or shock impact resistance Keep good ventilation and Is the heat dissipation good heat dissipation The mounting screws should...
  • Page 50 ECI0016PA Data Capture Card User Manual V1.5 invalid. and whether the "input" view can watch the signal change of the limit sensor. Check whether the mapping of the limit switch is correct. Check whether the limit sensor is connected to the common terminal of the controller.
  • Page 51 ECI0016PA Data Capture Card User Manual V1.5 Check master-slave configuration, communication speed configuration, etc. Check the DIP switch to see if there are multiple expansion modules with the same ID. Use twisted-pair cables, ground the shielding layer, and use dual power supplies for severe interference...

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