CO2 Meter CM-1650 User Manual

CO2 Meter CM-1650 User Manual

Portable co2 welding gas analyzer
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CM-1650
Portable CO2 Welding Gas Analyzer
User Manual
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CO2Meter
105 Runway Drive Ormond Beach, FL 32174 USA
(877) 678-4259
Copyright © CO2Meter, Inc. All Rights Reserved.
Revision 00.00

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Summary of Contents for CO2 Meter CM-1650

  • Page 1 User Manual INSERT IMAGE CM-1650 Portable CO2 Welding Gas Analyzer CO2Meter 105 Runway Drive Ormond Beach, FL 32174 USA (877) 678-4259 Copyright © CO2Meter, Inc. All Rights Reserved. Revision 00.00...
  • Page 2 Warning! This product should only be used as described in this manual. If the equipment is used outside of the manner specified by CO2Meter, the protection provided by the equipment may be diminished. This equipment should be installed/serviced by qualified personnel only. Please contact Support@CO2Meter.com for more...
  • Page 3: Table Of Contents

    Contents CONTENTS: ................Error! Bookmark not defined. Introduction to the CM-1650 ....................4 Important Safeguards ......................4 Key Features ..........................5 Package Contents ........................5 Optional Accessories ........................ 6 Product Overview ........................6 Proper Setup ..........................7 Quick Start Guide ........................8 Principles of Operation ......................
  • Page 4: Introduction To The Cm-1650

    0-100% carbon dioxide. The CM-1650 will allow the user to verify gas blends and meet standards set by the American Welding Society. This will be achieved by utilizing four NDIR carbon dioxide sensors, all calibrated to maximize accuracy at different measurement ranges.
  • Page 5: Key Features

    Data Logging to any size micro-SD Card (16GB SD Card included) • Package Contents Please verify that your package contains the following items before using the meter: CM-1650 Portable Welding Gas Analyzer • (3) Li-ion 18650 3.7V batteries (Installed) •...
  • Page 6: Optional Accessories

    Support@CO2Meter.com Product Overview With the CM-1650 Portable CO2 Welding Gas Analyzer, CO2Meter is providing advanced analysis of active welding gas blends that contain 0-100% carbon dioxide. This device verifies the most common gas mixtures in the industry and will set the main targets for verification.
  • Page 7: Proper Setup

    Proper Setup Be sure to use the included tubing, filters and flow regulator. Failure to use the device without these included accessories could result in malfunction or damage to your device. CM-1650 Particulate Matter filter Water Trap Flow Regulator 7 | P a g e...
  • Page 8: Quick Start Guide

    Follow these few steps to begin analyzing your welding gas: Step 1. Unpackage your device and be sure that your CM-1650 is charged and ready to use. Step 2. Power on the CM-1650 and wait for device to complete warm-up.
  • Page 9: Principles Of Operation

    Principles of Operation CO2 Blend Selection: User will use up and down key to scroll through the CO2 blend selections. Display Explained: 9 | P a g e C M - 1 6 5 0 / U s e r M a n u a l...
  • Page 10 Zone 1: Shows CO2 reading and Active Status (1) Battery Icon - Indicates battery life (2) Time-Display time to match with data log (3) SD card icon - Where recorded data logging is located (4) Large CO2 reading-Provides a live CO2 reading (5) Active and Inactive Status-Indicates if gas is flowing through the sampling chamber Zone 2:...
  • Page 11 Blend Below Range In Range Above Range Measurement < 1.5% 1.5-2.5% Measurement > 2.5% Measurement < 4.5% 4.5-5.5% Measurement > 5.5% Measurement < 9% 9-11% Measurement > 11% Measurement < 13.5% 13.5-16.5% Measurement > 16.5% Measurement < 18% 18-22% Measurement > 22% Measurement <...
  • Page 12: Getting The Green "Go

    Getting the green “Go” Wait for the gas reading to stabilize. This could take 1-5 minutes. The regulator allows 1.0 L/m flow. When it’s Active. the LCD back light will keep turn on. User will get a red "STOP" while the gas is not within spec. Connect Gas and allow reading to move towards specification.
  • Page 13: Menu

    (11) 2-Point Calibration (▲+▼) (Press (▲+▼) to select then Press Enter) ***CALIBRATION SHOULD BE COMPLETED ANNUALLY BY QUALIFIED TECHNICIANS ONLY*** ***PLEASE CONTACT CO2 METER FOR MORE INFORMATION*** Menu Navigation 1. Press Mode key until the menu display appears. 2. Press the Up and Down arrows to navigate through the menu options.
  • Page 14: Before Logging

    Charge/replace if necessary. Recording Data 1. Place the CM-1650 Portable welding Gas Analyzer in its desired location. 2. Connect the included tubing and filters as required to the top ports. 3. To begin logging, simple flow gas into the device using the included flow regulator.
  • Page 15: Managing Files

    Baro1 (ambient air)/ Baro2 (pressure inside the sensing chamber) 3. At the completion of your tests, remove the SD Card from the CM-1650. 4. Place the SD card into the included card adapter or simply place it in your PC.
  • Page 16: Specifications

    Specifications CO2 Specification Measurement Range 0 - 100% Display Resolution 0.01% Accuracy +/-300ppm or +/-5% reading Pressure Dependence Auto pressure compensation Warm-Up Time <60 seconds at 22°C Monitor Specification Power AC Adapter: 5V±5% >1A, 100~240 VAC, 50/60 Hz (USB Wall Plug ) Batteries Rechargeable Battery: Li-ion 18650 3.7V Dimensions...
  • Page 17 Safety and Product Care To ensure correct and safe device use, please read the User Manual before using the device. Please handle the device lightly, do not subject the device to impact/shock. (1) Do not submerse the device in water or allow liquid to be sampled into the device. This will cause electric shock, fire or malfunction which may result in damage.
  • Page 18: Battery Charging

    Battery charging: ‘Battery OK’ ‘Battery Low’ ‘Battery Depleted’ Measurements are possible. The battery needs to be Measurements are not possible charged; measurements are possible. During battery charging, the temperature of the device will rise by 5°C~10°C. At this time, the measurements of temperature and humidity will be affected by temperature rise. This could cause an effect on the accuracy of temperature when charging.
  • Page 19: Troubleshooting Guide

    Troubleshooting Guide Symptom / Possible Cause / Resolution Issue Device does not power Make sure the power supply is connected properly and that there is power in the outlet the adapter is connected has the appropriate voltage. If using batteries, make sure they are not depleted. Slow Check the air flow channels to make sure they are not Response...
  • Page 20: Maintenance

    Maintenance The CM-1650 is a low maintenance safety monitor that requires little maintenance after initial installation. It is recommended to calibrate the internal NDIR CO2 Sensor annually. This calibration can be completed in the field, or the monitor can be returned to CO2Meter to perform the calibration.
  • Page 21: Product Returns

    Product Returns If any Product fails under normal use, you may return it to us, by first submitting a customer case support ticket (submission here). Policies and procedures for returns and refunds related to the same are located at www.co2meter.com/pages/faq. All returns for refund after thirty (30) days from shipment of the applicable product will incur a 25% re-stocking fee.

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