Preface Introduction The SV660F series high performance AC servo drive provides a power range from 0.05 kW to 7.5 kW. It supports Profinet communication protocol and carries Ethernet communication interfaces to work with the host controller for a networked operation of multiple servo drives.
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Preface Name Description Data Code SV660F Series Servo 19011733 Introduces faults and fault levels, the Drive Troubleshooting troubleshooting process, warning codes and Guide fault codes. 19011734 SV660F Series Servo Provides instructions on maintenance and Drive Maintenance Guide repair of the equipment.
Use this equipment according to the designated environment requirements. ● Damage caused by improper use is not covered by warranty. Inovance shall take no responsibility for any personal injuries or property damage ● caused by improper use. Safety Levels and Definitions Indicates that failure to comply with the notice will result in death or severe personal injuries.
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General Safety Instructions Unpacking Do not install the equipment if you find damage, rust, or signs of use on the equipment ● or accessories upon unpacking. Do not install the equipment if you find water seepage or missing or damaged ●...
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General Safety Instructions Handle the equipment with care during transportation and mind your steps to prevent ● personal injuries or equipment damage. When carrying the equipment with bare hands, hold the equipment casing firmly with ● care to prevent parts from falling. Failure to comply may result in personal injuries. Store and transport the equipment based on the storage and transportation ●...
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General Safety Instructions Cover the top of the equipment with a piece of cloth or paper during installation. This is ● to prevent unwanted objects such as metal chippings, oil, and water from falling into the equipment and causing faults. After installation, remove the cloth or paper on the top of the equipment to prevent over‑temperature caused by poor ventilation due to blocked ventilation holes.
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General Safety Instructions Before power‑on, check that the equipment is installed properly with reliable wiring and ● the motor can be restarted. Check that the power supply meets equipment requirements before power‑on to ● prevent equipment damage or a fire. After power‑on, do not open the cabinet door or protective cover of the equipment, ●...
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General Safety Instructions Perform routine and periodic inspection and maintenance on the equipment according ● to maintenance requirements and keep a maintenance record. Repair Equipment installation, wiring, maintenance, inspection, or parts replacement must be ● performed only by professionals. Do not repair the equipment with power ON. Failure to comply will result in an electric ●...
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General Safety Instructions Dynamic braking is common in rotating mechanical structures. For example, when ● a motor has stopped running, it keeps rotating due to the inertia of its load. In this case, this motor is in the regenerative state and short‑circuit current passes through the dynamic brake.
General General Terms and Abbreviations Terms and Description Abbreviations Safety category It includes B, 1, 2, 3, and 4. Cat. Common cause failure DCavg Average diagnostic coverage (%) Diagnostic test interval time Safe failure fraction Hardware fault tolerance Probability of a dangerous Failure per Hour Performance Level Systematic capability Safety integrity level...
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General EC directives and standards ● Low Voltage Directive 2014/35/EU Standard EN 61800‑5‑1 EMC Directive 2014/30/EU Standard IEC 61800‑3:2017 IEC61800‑5‑2:2016 Machinery Directive 2006/42/EC (Safety Functions) Standard IEC 61800‑5‑2 Safety standard ● Safety standard Model Reference IEC 61508: 2010 ISO 13849‑1: 2015 ISO 13849‑2: 2012 IEC 62061: 2021 IEC 61800‑3: 2017...
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General Safety data Item ‑10 λ 4.93×10 MTTR 0 hour 0 hour Application mode High demand or continuous mode λ means the failure rate of safe failure which brings the system into safe state. λ means the failure rate of dangerous failure but can be diagnosed by the diagnosis subsystem.
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General Description Item Item Test Condition Test reference See IEC 60068‑2‑27: 2008 Table 17 EUT powered on, operating normally Condition Half‑sine pulse Motion mode Shock amplitude/ Shock resistance 50 m/s (5 g) 30 ms Time 3 per axis on each of three mutually Number of shocks perpendicular axes ±X, ±Y, ±Z...
General Precautions for Use General Safety Instructions The chapter contains the warning symbols used in this manual and the safety instructions which you must obey when you install or connect an option module to a drive or inverter. If you ignore the safety instructions, injury, death or damage can occur.
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General It is the responsibility of the machine builder/OEM/system integrator to make sure that the essential health and safety function requirements specified in the Machinery Directive are met. Risk analysis and risk assessment is needed before using a product. Make sure that adequate measures are taken to eliminate/reduce the relating risks and components chosen must meet the safety requirements.
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If this is not acceptable, the system should be stopped using the correct mode instead of the STO function. This publication is a guide to the application of Inovance SV660 series safety ● functions, and also on the design of safety‑related systems for machinery control.
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General is recommended that a Certification Body final safety certification of the system be used. The following shows residual risks concerning the safety function of this product. Common residual risks At the shipment to end‑users, check the settings of safety related components ●...
FS: STO 012: 11.6 A ③ Voltage class T: 380 V 3R5: 3.5 A 5R4: 5.4 A S: 220 V 8R4: 8.4 A T: 380 V 012: 12.0 A 017: 17.0 A 021: 21.0 A 026: 26.0 A www.inovance.com ‑ ‑...
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00003: 3rd in current Note: I/L/O/Q is not used. month ④ Month ② Manufacturer code Range: 00001 to 99999 4: Suzhou Inovance 1: January 2: February A: October B: November C: December Example: The S/N 010502024H700001 indicates the drive is manufactured in July, 2017.
Product Information Components of Servo Drives and Servo Motors 2.2.1 Servo Drives in Size A (Rated Power: 0.2 kW to 0.4 kW) Figure 2‑1 Components of servo drives in size A (SV660FS1R6I, SV660FS2R8I) Table 2–1 Description of components (SV660FS1R6I, SV660FS2R8I) Description Name CN6 (STO safety...
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Product Information Description Name CN3, CN4 (Profinet CN4(P1) is connected to the host controller, and CN3(P2) communication ④ is connected to a slave. terminal) CN1 (control Used by reference input signals and other I/O signals. ⑤ terminal) CN2 (terminal for connecting the ⑥...
Product Information 2.2.2 Servo Drives in Size B (Rated Power: 0.75 kW) Figure 2‑2 Description of servo drive components (SV660FS5R5I) Table 2–2 Description of servo drive components (SV660FS5R5I) Description Name CN6 (STO safety Connected to external functional safety signal for function terminal) functional safety purpose.
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Product Information Description Name CN3, CN4 (Profinet CN4(P1) is connected to the host controller, and CN3(P2) communication ④ is connected to a slave. terminal) CN1 (control Used by reference input signals and other I/O signals. ⑤ terminal) CN2 (terminal for connecting the ⑥...
Product Information 2.2.3 Servo Drives in Size D (Rated Power: 1.0 kW to 3.0 kW) Figure 2‑3 Components (SIZE C:SV660FS7R6I/SZIE D:SV660FS012I) Table 2–3 Description of Components (SIZE C:SV660FS7R6I/SZIE D:SV660FS012I) Description Name The 5‑digit 8‑segment LED display is used to show servo 5‑digit LED display ①...
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Product Information Description Name L1, L2, L3 (main Used as the power input terminals for a three‑phase 220 circuit power input ⑤ V servo drive. See the nameplate for the rated voltage terminals) class. P⊕, D, C (terminals for connecting Remove the jumper bar between terminals P⊕...
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Product Information Figure 2‑4 Components (SIZE C:SV660FT3R5I、SV660FT5R4I/SIZE D: SV660FT8R4I, SV660FT012I) Table 2–4 Description of Components (SIZE C:SV660FT3R5I, SV660FT5R4I/SIZE D: SV660FT8R4I, SV660FT012I) Description Name The 5‑digit 8‑segment LED display is used to show servo 5‑digit LED display ① system’s running state and parameter setting. MODE: Used to switch parameters in sequence.
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Product Information Description Name L1C, L2C (control See the nameplate for the rated voltage class. circuit power input ④ terminals) R, S, T (main circuit power input See the nameplate for the rated voltage class. ⑤ terminals) P⊕, D, C (terminals for connecting Remove the jumper bar between terminals P⊕...
Product Information 2.2.4 Servo Drives in Size E (Rated Power: 5.0 kW to 7.5 kW) Figure 2‑5 Components of servo drives in size E (SV660FT017I, SV660FT021I, SV660FT026I) Table 2–5 Description of components (SV660FT017I, SV660FT021I, SV660FT026I) Description Name Indicates the electric charge is present in the bus capacitor.
Product Information Description Name U, V, W (terminals Connected to U, V, and W phases of the servo motor. for connecting the ④ servo motor) Terminals N1 and N2 are jumpered by default. To N2, N1 (terminals suppress harmonics in the power supply, remove the for connecting ⑤...
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Product Information Item Size A Size B Servo Drive Model S2R8 S5R5 Drive Power (kW) 0.75 Maximum Output Current (Arms) 10.1 16.9 Continuous output current (Arms) Main circuit power supply Single phase AC200V–AC240V, ‑10% to +10%, 50/60 Hz Main circuit Energy Loss (W) 23.8 38.2...
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Product Information Item Size C Size D Size E Continuous output current (Arms) Main circuit Power supply Three‑phase AC380V–AC440V, ‑10% to +10%, 50/60 Hz Energy Loss (W) 39.5 63.25 94.82 135.47 187.62 228.28 258.63 Control circuit power Single phase AC380V–AC440V, ‑10% to +10%, 50/60 Hz supply Control circuit Energy Loss (W)
1000 m (derate 1% for every additional 100 m). For altitudes above 2000 m, contact Inovance. Note [1] The temperature of the environment where the servo drive is installed must be within the range specified in the preceding table. When the servo drive is installed into a control cabinet, the temperature inside the cabinet must also be within this range.
Installation Installation Safety Cautions Table 3–1 Installation Precautions Description Item Install the servo drive vertically and upward to facilitate heat ● dissipation. For installation of multiple servo drives inside the cabinet, install them side by side. For dual‑row installation, install an air guide plate. Make sure the servo drive is installed vertically to the wall.
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Installation Description Item As shown in the figure below, route the servo drive cables downwards to prevent liquid from flowing into the servo drive along the cables. Wiring Requirements Insert the dust‑proof cover into the communication port (CN3/ CN4) not in use. This is to prevent unwanted objects, such as solids or liquids, from falling into the servo drive and resulting in faults.
Derating is required for altitudes above 1000 m (derate 1% for Altitude ● every additional 100 m). For altitudes above 2000 m, contact Inovance. ● Mounting/Operating temperature: 0℃ to 55℃ For temperatures ● between 0℃ to 45℃, derating is not required. For temperatures above 45℃, derate 2% for every additional 1℃.
Installation Requirement Item IP rating IP20. Pollution Degree 2 and below Install the servo drive in a place that meets the following requirements: Free from direct sunlight, dust, corrosive gas, explosive and ● inflammable gas, oil mist, vapor, water drop, and salty element Insusceptible to vibration (away from equipment that may ●...
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Installation Figure 3‑2 Clearance for side‑by‑side installation Servo drives rated at 0.2 kW to 0.75 kW (SIZE A and SIZE B) support compact installation, in which a clearance of at least 1 mm (0.04 in.) must be reserved between every two servo drives. When adopting compact installation, derate the load rate to 75%.
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Installation Figure 3‑3 Clearance for compact installation Servo drives in sizes C, D and E (rated power: 1.0 kW to 7.5 kW) support zero‑clearance installation between every two servo drives, without the need for derating. ‑41‑...
Installation Figure 3‑4 Zero‑clearance installation 3.2.3 Installation Dimensions Drives in Size A (Rated Power: (0.2 kW to 0.4 kW): SV660FS1R6I, SV660FS2R8I Figure 3‑5 Dimension drawing of servo drives in size A ‑ ‑...
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Installation Drives in Size B (Rated Power: (0.75 kW): SV660FS5R5I Figure 3‑6 Dimension drawing of servo drives in size B Drives in Size C (Rated Power: (1.0 kW to 1.5 kW): SV660FS7R6I, SV660FT3R5I, SV660FT5R4I Figure 3‑7 Dimension drawing of servo drives in size C Drives in Size D (Rated Power: (1.5 kW to 3.0 kW): SV660FS012I, SV660FT8R4I, SV660FT012I Figure 3‑8 Dimension drawing of servo drives in size D...
" Figure 3–10 " on page 45 Check whether the product delivered is in good condition. If Check whether the there is any missing or damage, contact Inovance or your product is intact. supplier immediately. Table 3–3 Dimensions of the outer packing box...
Installation Figure 3‑10 Contents inside the packing box Name Product ① Terminal accessories (varying with product models) ② Cushion ③ Carton box ④ Mounting the Drive The servo drive supports backplate mounting only. ‑45‑...
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Installation Figure 3‑11 Backplate mounting Note Servo drives in sizes A and C are secured by two screws, with one screw on the top ● and the other one at the bottom. Servo drives in size D are secured by three screws, with two screws on the top and ●...
Wiring Wiring Rules Read through the safety instructions in Chapter "Fundamental Safety Instructions". Failure to comply may result in serious consequences. Do not use the power from IT system for the servo drive. Use the power from TN/ ● TT system for the drive. Failure to comply may result in an electric shock. Connect an electromagnetic contactor between the input power supply and the ●...
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Wiring The specification and installation of external cables must comply with applicable ● local regulations. Observe the following requirements when the servo drive is used on a vertical axis. ● Set the safety device properly to prevent the workpiece from falling upon —...
Wiring Locations with strong electric field or magnetic field — — Locations with radioactive rays — — Main Circuit Wiring Requirements Servo drive power input cables and motor cables may generate strong electromagnetic interference. To prevent the electromagnetic interference incurred by long‑distance parallel routing and coupling between disturbing cables and control cables, keep a clearance of at least 30 cm between main circuit cables and signal cables.
Wiring Tighten the terminal screws with an angle not greater than 5°. Failure to comply ● may damage the terminal screws. Connecting the STO Terminal (CN6) Applicable servo drives STO applies to servo drives in the following two structures: Power Range W×H×D (mm Structure Size...
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Wiring Note The split‑type structure refers to the separation of the control components and power sup‑ ply components on different PCBs. ‑51‑...
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Wiring Terminal layout Pin may of the input connector ● Name Pin No. Description Terminal Value STO reference ground Internal 24V 24 V 24 V power supply Control input for STO1 ‑ STO2 Control input for ‑ STO2 STO1 Two isolated inputs are configured to dual‑channel inputs of the STO function: ●...
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Wiring Electrical specifications and connections of input circuit This section describes the characteristics of the input signals assigned to the CN6 connectors. Specifications ● The servo drive operates normally only when the input states of STO1 and STO2 are both "High" ("1" or "H"). The servo drive does not operate when the input states of STO1 or STO2 are different or are both "Low"...
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Wiring EMC requirements To avoid short circuit between two adjacent conductors, either use cable with ● shield connected to the protective bonding circuit on each separate conductor, or use flat cables with one earthed conductor between each signal conductor. Double‑shielded or single‑shielded twisted multi‑pair cable is strongly ●...
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Wiring Description Cable 0.3 mm (28 AWG) Minimum size The max. distance between STO input and Maximum length the operating contact is 30 m ‑55‑...
Components of Servo Drives and Servo Motors Figure 5‑1 Magnified view of the keypad The operation panel of the SV660F Series servo drive consists of an LED (5‑digit, 8‑ segment) and five buttons. The keypad is used for value display, parameter setting, user password setting and general function execution.
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Keypad Status display: Displays current servo drive status, such as servo ready or servo ● running. Parameter display: Displays parameters and their setpoints ● Fault display: Displays faults and warnings that occurred on the servo drive. ● Monitored value display: Displays values of monitoring parameters. ●...
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Keypad In status display, set H02.32 to select the parameter to be monitored. When the ● motor rotates, the keypad automatically switches to monitored value display. After the motor stops, the keypad automatically returns to status display. In the parameter display mode, after you select the parameter to be monitored in ●...
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Keypad Applicable Meaning Display Name Occasion CN4 indicates ‑ CN4 Profinet output OFF: no communication connection connection connection is detected in the indication status. physical layer. ON: communication CN3 indicates ‑ CN3 connection is detected in the successful connection physical layer. Profinet input indication connection.
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Keypad Signed number with more than 4 digits or unsigned number with more than 5 ■ digits Such numbers are displayed from low to high bits in several pages (5 digits per page): current page + values on current page, as shown in the following figure. Hold down SHIFT for more than 2s to switch to the next page.
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Keypad Applicable Meaning Display Name Occasion The user password Error (H02.30) is A wrong password is entered. You (wrong activated and need to enter the password password) the password again. entered is wrong. TunE Auto‑tuning The function of auto‑tuning with with one‑key one‑key is in progress.
Keypad For example, if H02.32 is set to 00 and the motor speed is not 0 rpm, the keypad ● displays the value of H0b.00. The following table describes the monitoring parameters in H0b.00. Meaning Example of Display Param. No. Name Unit 3000 rpm:...
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Keypad After parameter setting is done, that is, "donE" is displayed on the keypad, press MODE to return to the parameter group interface (interface of "H02.00"). Forced DI/DO signals There are five DI and DO signals on the CN1 terminal. Users can allocate the DI/DO function and terminal logic to parameters in group H03/H04 by using the keypad (or host controller communication), so that the host controller can control corresponding servo functions through the DI or use the DO signal output by the...
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Keypad Function Description Name Remarks Name Disabled ‑ Mechanical load beyond the home The corresponding switch range terminal logic must be HomeSwitch Home switch Enabled ‑ Mechanical level‑triggered. load within the home switch range Enabled: Position lock The corresponding applied after stop at Emergency terminal logic is zero speed...
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Keypad Function Description Name Remarks Name Enabled ‑ Fault occurred on the servo drive ‑ Fault Disabled ‑ No fault occurred on the servo drive or the fault has been reset Enabled: Servo drive passing the target position comparison Position point ‑...
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Keypad After this function is enabled, all DI signal levels are controlled by the forced DI setting (H0d.18), independent of external DI signal status. Operating procedure: ■ Figure 5‑6 Procedure for setting forced DI function Related parameters: Param. No. Setting Effective Value Range Name...
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Keypad Example: ■ To activate the DI function allocated to DI1 and deactivate DI functions allocated to DI2 to DI5 (all the DIs are active at low level), set as follows: As the value "1" indicates high level and the value "0" indicates low level, the corresponding binary value and hexadecimal value are "11110"...
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Keypad Figure 5‑8 DI level status corresponding to H0b.03 Exit ■ The forced DI signal function is not retentive upon power‑off. Normal DIs apply after restart, or you can set H0d.17 to 0 (No operation) to return to the normal DI mode.
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Keypad Figure 5‑9 Procedure for setting forced DO function H0d.19 (Forced DO value) is used to set whether the DO function is active. The keypad displays the value in hexadecimal. After the hexadecimal value is converted to a binary value, the value "1" indicates the DO function is active and "0"...
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Keypad hexadecimal value "6". Therefore, set H0d.19 (Forced DO value) to 6 through the keypad. Figure 5‑10 Meaning of the H0d.19 setpoint Monitoring the DO level status through H0b.05: If the logic of all the three DO terminals are "active at low level", the DO1 terminal is high level and DO2 to DO3 terminals are low level, and the corresponding binary number is "001".
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Keypad Figure 5‑12 Display H0b.05 when all DO are "active high" Exit ■ The forced DO signal function is not retentive upon power‑off. Normal DOs apply after restart, or you can set H0d.17 to 0 (No operation) to return to the normal DO mode.
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Keypad Figure 5‑13 Procedure for setting bus control forced DO function When 200D.12h is set to 4, 60FE (Digital output) can be used to forcibly set the DO terminal level through the bus, regardless of the internal DO status of the drive.
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After the user password (H02.30) is activated, only authorized operators can set parameters. Set bit5 of H0A. 71 to 1. After setting the user password, you can't view and change the parameters after H02 group through the panel and Inovance servo commissioning platform. Setting the user password ●...
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Keypad Figure 5‑15 Procedure for setting the user password To change the user password, input current password first to authorize the access to parameter setting. Next, enter H02.30 again to set a new password based on the procedure shown in the preceding figure. Note If the last bit does not blink, the access to parameters is password protected.
The keypad displays the STO function state and error information. See the following table to identify the cause of a fault and the action to be taken. Contact Inovance technical support if the fault persists after corrective actions listed in the following table are taken.
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STO2 are inconsistent. input signal is still in the"H" inconsistent. state after the 24 V signal is disconnected. Contact Inovance for technical support. Restore the 5 V power OV/UV of the 5V power OV/UV of the 5V power supply to normal state.
Fault Reset The exceptional operation refers to the durations of power‑on and initialization, and how to return from the STO state. The PWM buffer is disabled as the enable terminal is pulled up during power‑on, ● so the PWM signal is inhibited. The PWM buffer is disabled as the enable terminal is pulled up during initialization ●...
Figure 6‑3 Return condition of external STO request state When STO_IN (STO1 or STO2 input) is restored to 24 V, the EDM and servo ■ ready signals are immediately reset to 0. After 400 milliseconds, the servo operation signal is activated (when STO_IN keeps at 24 V). Servo operation is PWM drive signal output.
Commissioning and Operation Commissioning Steps See SV660F Series Servo Commissioning Guide. Commissioning, Operation, and Maintenance Requirements Basic requirements Technical staff must be trained to understand the requirements and principles of ● designing and operating safety‑related systems. Person performing the maintenance must be trained to understand the ●...
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Commissioning and Operation Step Action Result Check the STO circuit connections based on the circuit diagram. Check that the shield of the STO input cable is grounded to the drive frame. Close the disconnector and switch the power supply on. Test the STO signal #1 when the motor stops: Set STO1 and STO2 to "H".
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Commissioning and Operation Step Action Result Test the STO channel 2 when the motor is running: Set STO1 and STO2 to "H". Start the drive and ensure the motor is running. Awake the STO function by de‑energizing (low state or open‑circuit) the STO input signal 2.
Maintenance Maintenance Routine Maintenance Standard operating conditions: Average annual ambient temperature: 30℃ Average load rate: < 80% Daily operating time: < 20 h 8.1.1 Routine Checklist Check the following items during routine inspection. Table 8–1 Routine checklist Routine Checklist Checked The ambient temperature and humidity are normal.
To keep the servo drive and servo motor in good condition, perform parts replacement based on the replacement cycles listed in the following table. Contact Inovance or Inovance agent before replacement to double check whether the part needs to be replaced.
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Maintenance Standard Replacement Type Object Remarks Interval Bus filter capacitor About five years 2 to 3 years (10,000 h to 30,000 h) Aluminum electrolytic About five years capacitor on the PCB Drive 100000 operations (depending on the Pre‑charge relay The standard operating conditions) replacement interval is 20000 operations...
Certification and Standard Compliance Certification and Standard Compliance Compliance List Table 9–1 Compliance list Certification Directives Standards 2014/30/EU EN IEC 61800‑3 EMC directive EN 61800‑5‑1 2014/35/EU CE certification LVD directive EN 60034 2011/65/EU RoHS EN 50581 UL61800‑5‑1 UL/cUL C22.2 No.274‑17 ‑...
Certification and Standard Compliance 9.2.1 Requirements for Compliance with EMC The drive is applicable to the first environment and second environment and complies with EMC directive 2014/30/EU and standard EN IEC 61800‑3. As required by EMC Directive 2014/30/EU and standard EN IEC 61800‑3, install an EMC filter on the input side of the drive and use shielded cables on the output side.
Install the drive in a place with overvoltage category III and pollution degree 1 or 2 as specified by IEC 60664‑1. Installation environment For requirements of the installation environment, see SV660F Series Servo Installation Guide. Protective Requirements of Installation The drive must be installed in a fireproof cabinet with doors that provide effective electrical and mechanical protection.
Installation requirements Installation requirements for open‑type drives: SV660F series servo drives are open‑type drives that must be installed in a fireproof cabinet with the housing that provides effective electrical and mechanical protection. The installation must conform to local laws and regulations and related NEC requirements.
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Normal operating ratings ■ If the recommended cable specifications for peripheral devices or optional parts exceed the applicable cable specification range, contact Inovance. Cable selection To comply with UL61800‑5‑1 and CSA C22.2 No. 274‑17, power cables used for SV660P series servo drives must meet the following requirements: Compliant with NEC, Table 310‑16 of NFPA70.
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Certification and Standard Compliance It is recommended to use cables compliant with UL758 Style 2517 and Style 2586 ● as motor main circuit cables. Requirements of protective devices To comply with UL61800‑5‑1, install a fuse/circuit breaker on the input side of the drive to prevent accidents caused by short circuit in the internal circuit.
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Certification and Standard Compliance Circuit Breaker Type: Inverse Time Circuit Breaker Recommended Fuse Servo drive model SV660F****I UL‑compliant 3VA6 series Rated Rated Rated Input Size Model Manufacturer Model Voltage Current (A) Current T3R5 3VA6210‑6HL31 Size C T5R4 3VA6210‑6HL31 Siemens SIEMENS AG T8R4 3VA6210‑6HL31 Size D...