Inovance SV660F Series Installation Manual
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Inovance SV660F Series Installation Manual

Inovance SV660F Series Installation Manual

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  • Page 2: Preface

    Preface Introduction The SV660F series high performance AC servo drive provides a power range from 0.05 kW to 7.5 kW. It supports Profinet communication protocol and carries Ethernet communication interfaces to work with the host controller for a networked operation of multiple servo drives.
  • Page 3 ● Warranty Inovance provides warranty service within the warranty period (as specified in your order) for any fault or damage that is not caused by improper operation of the user. You will be charged for any repair work after the warranty period expires.
  • Page 4 Preface The maintenance fee is charged according to the latest Price List of Inovance. If otherwise agreed upon, the terms and conditions in the agreement shall prevail. ‑3‑...

  • Page 5: Table Of Contents

    Table of Contents T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Preface ................1 General Safety Instructions .

  • Page 6: General Safety Instructions

    Use this equipment according to the designated environment requirements. ● Damage caused by improper use is not covered by warranty. Inovance shall take no responsibility for any personal injuries or property damage ● caused by improper use. Safety Levels and Definitions Indicates that failure to comply with the notice will result in death or severe personal injuries.
  • Page 7 General Safety Instructions Unpacking Do not install the equipment if you find damage, rust, or signs of use on the equipment ● or accessories upon unpacking. Do not install the equipment if you find water seepage or missing or damaged ●...
  • Page 8 General Safety Instructions Handle the equipment with care during transportation and mind your steps to prevent ● personal injuries or equipment damage. When carrying the equipment with bare hands, hold the equipment casing firmly with ● care to prevent parts from falling. Failure to comply may result in personal injuries. Store and transport the equipment based on the storage and transportation ●...
  • Page 9 General Safety Instructions Cover the top of the equipment with a piece of cloth or paper during installation. This is ● to prevent unwanted objects such as metal chippings, oil, and water from falling into the equipment and causing faults. After installation, remove the cloth or paper on the top of the equipment to prevent over‑temperature caused by poor ventilation due to blocked ventilation holes.
  • Page 10 General Safety Instructions Before power‑on, check that the equipment is installed properly with reliable wiring and ● the motor can be restarted. Check that the power supply meets equipment requirements before power‑on to ● prevent equipment damage or a fire. After power‑on, do not open the cabinet door or protective cover of the equipment, ●...
  • Page 11 General Safety Instructions Perform routine and periodic inspection and maintenance on the equipment according ● to maintenance requirements and keep a maintenance record. Repair Equipment installation, wiring, maintenance, inspection, or parts replacement must be ● performed only by professionals. Do not repair the equipment with power ON. Failure to comply will result in an electric ●...
  • Page 12 General Safety Instructions Dynamic braking is common in rotating mechanical structures. For example, when ● a motor has stopped running, it keeps rotating due to the inertia of its load. In this case, this motor is in the regenerative state and short‑circuit current passes through the dynamic brake.

  • Page 13: Precautions

    Precautions Precautions Observe the installation direction described in this guide. Failure to comply may ● result in equipment fault or damage. Do not install or operate damaged or defective equipment. Failure to comply will ● result in physical injury. Do not install the equipment in environments exposed to water splashes or ●...

  • Page 14: 安装流程图

    安装流程图 安装流程图 Figure 2‑1 Installation flow chart Note The illustration presents the recommended installation procedure. You can adjust the pro‑ cedure as appropriate. ‑13‑...

  • Page 15: Preparation Before Installation

    Derating is required for altitudes above 1000 m (derate 1% for Altitude ● every additional 100 m). For altitudes above 2000 m, contact Inovance. ● Mounting/Operating temperature: 0℃ to 55℃ For temperatures ● between 0℃ to 45℃, derating is not required. For temperatures above 45℃, derate 2% for every additional 1℃.

  • Page 16: Installation Clearance

    Preparation Before Installation Requirement Item IP rating IP20. Pollution Degree 2 and below Install the servo drive in a place that meets the following requirements: Free from direct sunlight, dust, corrosive gas, explosive and ● inflammable gas, oil mist, vapor, water drop, and salty element Insusceptible to vibration (away from equipment that may ●...
  • Page 17 Preparation Before Installation Figure 3‑2 Clearance for side‑by‑side installation Servo drives rated at 0.2 kW to 0.75 kW (SIZE A and SIZE B) support compact installation, in which a clearance of at least 1 mm (0.04 in.) must be reserved between every two servo drives.
  • Page 18 Preparation Before Installation Figure 3‑3 Clearance for compact installation Servo drives in sizes C, D and E (rated power: 1.0 kW to 7.5 kW) support zero‑clearance installation between every two servo drives, without the need for derating. ‑17‑...

  • Page 19: Installation Dimensions

    Preparation Before Installation Figure 3‑4 Zero‑clearance installation Installation Dimensions Drives in Size A (Rated Power: (0.2 kW to 0.4 kW): SV660FS1R6I, SV660FS2R8I Figure 3‑5 Dimension drawing of servo drives in size A ‑ ‑...
  • Page 20 Preparation Before Installation Drives in Size B (Rated Power: (0.75 kW): SV660FS5R5I Figure 3‑6 Dimension drawing of servo drives in size B Drives in Size C (Rated Power: (1.0 kW to 1.5 kW): SV660FS7R6I, SV660FT3R5I, SV660FT5R4I Figure 3‑7 Dimension drawing of servo drives in size C Drives in Size D (Rated Power: (1.5 kW to 3.0 kW): SV660FS012I, SV660FT8R4I, SV660FT012I Figure 3‑8 Dimension drawing of servo drives in size D...

  • Page 21: Optional Parts

    Preparation Before Installation Drives in Size E (Rated Power: (5.0 kW to 7.5 kW): SV660FT017I, SV660FT021I, SV660FT026I Figure 3‑9 Dimension drawing of servo drives in size E Optional Parts Fuse and circuit breaker To prevent electric shock, when the fuse is blown or the circuit breaker trips, wait for at least the time designated on the warning label before powering on the drive or operating peripheral devices.

  • Page 22: Cable Preparation

    There are many cables connecting to the drive, including the power supply cable, power cable, encoder cable, control cable and communication cable. For detailed cable specifications, see the hardware guide. If you have special requirements on the cables, contact Inovance. ‑21‑...

  • Page 23: Unpacking Inspection

    Check whether the product delivered is in good condition. If Check whether the there is any missing or damage, contact Inovance or your product is intact. supplier immediately. Table 4–1 Dimensions of the outer packing box...
  • Page 24 Plastic parts‑plug wiring key‑for use with servo drive 21020021 power plug If you need to purchase the terminal accessory package separately, please contact Inovance. For the material code of the accessory package for each model, refer to " Table 4–3 " on page 24 ‑23‑...
  • Page 25 Unpacking Inspection Table 4–3 Material code of the accessory package for each model Name Material Code Accessories (sale)‑S6‑C40‑SV660P size A terminal accessory kit 98050331 Accessories (sale)‑S6‑C42‑SV660P size B terminal accessory kit 98050332 Accessories (sale)‑S6‑C44‑SV660P size C&D terminal accessory kit 98050333 Note SV660F, SV660P, and SV660N products share the same terminal kit.

  • Page 26: Mechanical Installation

    Mechanical Installation Mechanical Installation Safety Cautions Table 5–1 Installation Precautions Description Item Install the servo drive vertically and upward to facilitate heat ● dissipation. For installation of multiple servo drives inside the cabinet, install them side by side. For dual‑row installation, install an air guide plate.
  • Page 27 Mechanical Installation Description Item As shown in the figure below, route the servo drive cables downwards to prevent liquid from flowing into the servo drive along the cables. Wiring requirements Insert the dust‑proof cover into the communication port (CN5/ CN6) not in use. This is to prevent unwanted objects, such as solids or liquids, from falling into the servo drive and resulting in faults.

  • Page 28: Pre-Inspection

    Mechanical Installation Pre-Inspection Table 5–2 Inspection Checklist Description The delivered product is consistent with your order. □ No deformation or cracks are present on the casing. □ All screws are in position and tightened. □ The signal terminal is free from fracture, foreign objects and bent □...
  • Page 29 Mechanical Installation Removing the battery box The battery may generate leakage liquid after long‑term use. Replace it every two years. Remove the battery box in steps shown in the preceding figure, but in the reverse order. When closing the battery box cover, prevent the connector cable from being pinched. Improper use of the battery may result in liquid leakage which corrodes the components or leads to battery explosion.

  • Page 30: Mounting The Drive

    Mechanical Installation Mounting the Drive The servo drive supports backplate mounting only. Figure 5‑2 Backplate mounting Note Servo drives in sizes A and C are secured by two screws, with one screw on the top ● and the other one at the bottom. Servo drives in size D are secured by three screws, with two screws on the top and ●...
  • Page 31 Mechanical Installation The motor can be horizontally or vertically mounted. When it is mounted in direction Note the permissible axial force of the motor (gravity of the drive unit) and the IP ● rating requirement. If a oil seal is used, oil may enter the motor. ●...
  • Page 32 Mechanical Installation Do not put an insulator, such as a pad, between the servo motor and heat sink, otherwise motor temperature will rise and the motor may fail. For vertical mounting with the shaft extension upwards, ensure that no liquid ●...
  • Page 33 Mechanical Installation mechanical elastic device. The brake is only used for stopping the motor. Frequent use will shorten its service life. If it is not absolutely necessary, do not use it for emergency stop or deceleration. The rated voltage of the brake is 24V DC ± 10%. The minimum voltage that supplied on the connector at the motor side must be 24 V DC (‑10%) to ensure the normal opening of the brake.

  • Page 34: Post-Inspection

    Mechanical Installation Use a dedicated flexible coupling. It is recommended to use a double leaf spring ● coupling that allow a certain eccentric angle. To prevent malfunction, use a coupling with a proper size. ● Although the centering of the coupling varies with the rotating speed and the type ●...

  • Page 35: Electrical Installation

    Electrical Installation Electrical Installation Safety Cautions Observe the following requirements during wiring of the power supply and main ● circuit: When the main circuit terminal is a connector, remove the connector from the ■ servo drive before wiring. Insert one cable into one cable terminal of the connector. Do not insert ■...
  • Page 36 Electrical Installation Figure 6‑1 Main circuit wiring Note 1KM: Electromagnetic contactor; 1Ry: Relay; 1D: Flywheel diode ● The DO is set as alarm output (ALM+/‑). When the servo drive alarms, the power ● supply is cut off automatically and the alarm indicator lights up. Three‑phase 220 V models: SV660FS7R6I, SV660FS012I ●...
  • Page 37 Electrical Installation Figure 6‑2 Main circuit wiring of three‑phase 220 V models Note 1KM: Electromagnetic contactor; 1Ry: Relay; 1D: Flywheel diode ● The DO is set as alarm output (ALM+/‑). When the servo drive alarms, the power ● supply is cut off automatically and the alarm indicator lights up. Three‑phase 380 V models: SV660FT3R5I, SV660FT5R4I, SV660FT8R4I, SV660FT012I, ●...

  • Page 38: Wiring With The Motor

    Electrical Installation Figure 6‑3 Main circuit wiring of three‑phase 380 V models Note 1KM: Electromagnetic contactor; 1Ry: Relay; 1D: Flywheel diode ● The DO is set as alarm output (ALM+/‑). When the servo drive alarms, the power ● supply is cut off automatically and the alarm indicator lights up. Wiring with the Motor The following figure shows the wiring diagram for a terminal‑type motor.
  • Page 39 [1] The flange size refers to the width of the mounting flange. ● Power cable colors are subject to the actual product. All cable colors mentioned in ● this guide refer to Inovance cable colors. The connection diagram for a flying leads type motor is shown in the following ● figure.
  • Page 40 [1]: The motor flame size indicates the width for installing the flange. ● Power cable colors are subject to the actual product. All cable colors mentioned in ● this guide refer to Inovance cable colors. The following table describes the connector for high‑power motor power cables. ● ‑39‑...
  • Page 41 22S military‑spec connector insensitive) Note [1] The flange size refers to the width of the mounting flange. ● Power cable colors are subject to the actual product. All cable colors mentioned in ● this guide refer to Inovance cable colors. ‑ ‑...

  • Page 42: Wiring With The Encoder

    Electrical Installation Wiring with the Encoder Figure 6‑6 Wiring example of absolute encoder signals ‑41‑...
  • Page 43 The encoder cable color is subject to the color of the actual product. Cable colors ● mentioned in this guide all refer to Inovance cables. Lead wires of the battery box: ‑...
  • Page 44 Electrical Installation Figure 6‑8 Description of the lead wire color of the battery box Note Keep the battery in environments within the required ambient temperature range ● and ensure the battery is in reliable contact and carries sufficient power capacity. Otherwise, encoder data loss may occur.
  • Page 45 Electrical Installation Note [1]: The motor frame size indicates the width for installing the flange. Table 6–6 Flying leads type motor encoder cable connector (9‑pin) Applica Terminal Pin Layout ble Motor Outline Drawing of the Connector Signal Flange Type Pin No. Color Name Size...

  • Page 46: Post-Inspection

    Electrical Installation Table 6–7 Absolute encoder cable connector (MIL‑DTL‑5015 series 3108E20‑29S aviation connector) Applica Terminal Pin Layout ble Motor Outline Drawing of the Connector Signal Type Flange Pin No. Color Name Size +5 V Twisted pair Orange Blue Twisted pair Purple PS–...
  • Page 47 Electrical Installation Description The servo drive and servo motor are grounded properly. □ All the wiring terminals are insulated properly. □ ‑ ‑...
  • Page 48 *19012103A00*...

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Sv660fs1r6iSv660fs2r8iSv660fs5r5iSv660fs7r6iSv660ft3r5iSv660ft5r4i ... Show all

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