Gas Supply Piping - Dunkirk XEB-4 Installation, Operation & Maintenance Manual

!
DANGER
Fire Hazard. Do not use matches, candles, open
flames, or other methods providing ignition source.
Failure to comply will result in death or serious
injury.
!
WARNING
Fire, explosion, asphyxiation and burn hazard.
Boiler piping and gas connections shall be leak
tested before placing boiler in operation. Failure to
follow these instructions and or improper installation
could result in death or serious injury.
! !
CAUTION
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire
department.
NOTICE
Use of CSA approved corrugated, semi-rigid
stainless steel tubing with polyethylene jacketing
is approved for use with boilers following tubing
manufacturer's instructions.
Use of flexible appliance gas tubing also known as a
"whip" is not allowed per NFPA 54.
Figure 10 - Gas Piping At Boiler
Automatic
Manifold Gas Valve
Floor Line

10 - GAS SUPPLY PIPING

Ground
Joint
Union
3" Minimum
Sediment
Trap
10�1 Connecting Gas Piping
Gas line enters boiler from right side. Flexible gas
connectors must never breach any boiler openings.
• Use piping materials and joining methods acceptable
to authority having jurisdiction. In absence of such
requirements National Fuel gas Code, ANSI Z223.1/
NFPA 54.
• All pipe compound must be resistant to liquefied
petroleum gas.
• Install ground joint union in gas supply line between
shut-off valve and boiler controls.
• Install sediment trap upstream of gas controls.
• Use two pipe wrenches when making connection to gas
valve to keep it from turning.
• Install manual shut-off valve in vertical pipe about 5 feet
(1.5 m) above floor. See Figure 10.
• Tighten all joints securely.
• Propane gas connections should only be made by
licensed propane installer.
• Two-stage regulation should be used by propane
installer.
• Propane gas piping should be check by propane installer.
Check Gas Supply
Gas pipe must be correct size for length of run and for
total BTU per hour input of all gas utilization equipment
connected to it. See Gas Table 5 & 6 for proper size. Be
sure your gas line complies with local codes and gas
company requirements.
Check Gas Piping
Pressure test boiler and gas connection before placing
boiler in operation.
• Pressure test over 1/2 psig (3.5 kPa). Disconnect
boiler and its individual gas shutoff valve from gas
supply system.
• Pressure test at 1/2 psig (3.5 kPa) or less. Isolate
boiler from gas supply system by closing manual gas
shutoff valve. See Figure 10.
• Locate leakage using gas detector, noncorrosive
detection fluid, or other leak detection method
acceptable to authority having jurisdiction.
• Correct leaks immediately and retest.
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PN 240013099 Rev. A [08/15/2020]