Dunkirk XEB-2 Installation Instructions Manual
Xeb series gas-fired hot water induced draft boilers
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Also See for XEB-2:
- Installation manual (37 pages) ,
- Installation, operation & maintenance manual (36 pages) ,
- Installation instructions manual (32 pages)
Table of Contents
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XEB
PRODUCT LITERATURE
SERIES
INSTALLATION INSTRUCTIONS
These instructions must affixed on or adjacent to the boiler.
M O D E L S
XEB-2
XEB-3
XEB-4
XEB-5
XEB-6
XEB-7
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury
or property damage. Refer to this manual. For assistance or information consult a qualified installer,
service agency or the gas supplier.
Gas-Fired
Hot Water
Induced Draft
BOILERS
This boiler cannot be used with all types of
chimneys. Read these instructions carefully
before installing.
D U N K I R K B O I L E R S
MEMBER: The Hydronics Institute
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Summary of Contents for Dunkirk XEB-2
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Page 1: Installation Instructions
BOILERS INSTALLATION INSTRUCTIONS These instructions must affixed on or adjacent to the boiler. This boiler cannot be used with all types of M O D E L S chimneys. Read these instructions carefully XEB-2 before installing. XEB-3 XEB-4 XEB-5 XEB-6... -
Page 2: Boiler Ratings And Capacities
Boiler Ratings and Capacities DESIGN CERTIFIED FOR NATURAL AND PROPANE GAS 1$785$/ $1' 3523$1( *$6(6 6B68B6 Crh‡vt Ir‡ÃD7S Wr‡Ã9vh€r‡r…DI8C@T H‚qry I‚ Dƒˆ‡ 8hƒhpv‡’ Sh‡vt Xvq‡u U‚Ã8uv€r’ C‚…v“‚‡hyÃWr‡ Trp H7C HB7 H7C 8h‡rt‚…’ÃD 8h‡rt‚…’ÃDDD ;(% ;(% ó ;(% ò ;(% ô... -
Page 3: Before You Start
Before You Start... -
Page 4: Locating The Boiler
Locating the Boiler $OFRYH RU 5RRP 1RW /DUJH 5RRP /DUJH ,Q &RPSDULVRQ ,Q &RPSDULVRQ :LWK %RLOHU :LWK %RLOHU 5HDU &RQWURO 6LGH 2SSRVLWH 6LGH )URQW )OXH9HQW &RQQHFWRU 1HDU %RLOHU 3LSLQJ 0LQLPXP 5RRP %RLOHU %RLOHU 9ROXPH 5HTXLUHG 6L]H 9ROXPH 7R %H /DUJH &X )W 5RRP &X )W VHFW... -
Page 5: Fresh Air For Combustion
Fresh Air for Combustion... - Page 6 FIG. 3B - FRESH AIR DUCT CAPACITIES (Btuh) 6TXDUH ,QFK SHU %WXK )UHH )UHH )UHH $UHD $UHD $UHD )UHVK $LU :LUH 0HWDO :RRG 'XFW 6L]H 0HVK /RXYHUV /RXYHUV [ [ ...
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Page 7: Installation-System Piping
Installation-System Piping FIG. 5 - FORCED HOT WATER TYPICAL PIPING... - Page 8 FIG. 7 - PIPING ARRANGEMENTS FIG. 6 - FORCED HOT WATER TYPICAL PIPING FOR BOILER WHEN USED IN CONNECTION WITH ZONE CONTROL VALVE WITH REFRIGERATION SYSTEM...
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Page 9: Chimney And Vent Pipe Connection
Chimney and Vent Pipe Connection... - Page 10 FIG. 8 - TYPE B GAS VENT...
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Page 11: Removing Existing Boiler From Common Venting System
REMOVING EXISTING BOILER FROM COMMON VENTING SYSTEM NOTE... - Page 12 FIG. 9 - HORIZONTAL VENTING INDUCED DRAFT HIGH EFFICIENCY BOILERS a) U.L. Listed Z-Flex Z-Vent Stainless Steel Vent Pipe. b) U.L. Listed Heat-Fab Sat-T-Vent Stainless SteelVent Pipe. c) U.L. Listed Flex-L Star-34 Stainless Steel VentPipe. d) U.L. Listed ProTech Systems FasNSeal Stainless Steel Vent Pipe.
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Page 13: Horizontal Venting Instructions
Horizontal Venting Instructions ° 7. Vent Pipe Termination Location: ° Example: 6... - Page 15 ° "...
- Page 16 "...
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Page 17: Optional Horizontal Venting Instruction
Optional Horizontal Venting Instruction... -
Page 18: Gas Supply Piping
Gas Supply Piping WARNING 1$785$/ *$6 3LSH &DSDFLW\ %78 3HU +RXU ,QSXW /HQJWK RI ,QFOXGHV )LWWLQJV 3LSH )W 3523$1( *$6 3LSH &DSDFLW\ %78 3HU +RXU ,QSXW /HQJWK RI ,QFOXGHV )LWWLQJV 3LSH )W... -
Page 19: Electrical Wiring
Electrical Wiring The thermostat location has an important effect on the operation of your boiler system. BE SURE TO FOLLOW THE INSTRUCTIONS INCLUDED WITH YOUR THERMOSTAT Locate the thermostat about five feet above the floor on an inside wall. It may be mounted directly on the wall or on a vertically mounted outlet box. - Page 20 FIG. 12 - WIRING DIAGRAMS FOR HOT WATER BOILERS...
- Page 21 Equipment and Optional Accessories - What They Do RELIEF VALVE AIR ELIMINATING FITTING (AIR PURGER) (Optional) EXPANSION TANK (Optional) MAIN AIR VENT FOR DOWN FLOW SYSTEMS OR DIAPHRAGM TYPE EXPANSION TANK (Optional) AUTOMATIC FILL VALVE (Optional) DRAIN VALVE D I A P H R A G M T Y P E E X PA N S I O N TANK (Optional) 3/4”...
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Page 22: Blower (Draft Inducer)
WATER TEMPERATURE CONTROL CIRCULATING PUMP BLOWER (DRAFT INDUCER) PRESSURE SWITCH... -
Page 23: Starting Your Boiler
Starting Your Boiler HOW A HOT - WATER SYSTEM OPERATES FOR YOUR SAFETY READ THIS BEFOR OPERATING FILLING SYSTEM WITH WATER WARNING-Never run water into a hot empty boiler. -
Page 25: Checking And Adjusting
Checking and Adjusting GAS VALVE SAFETY SHUTDOWN TEST ADJUST PILOT BURNER MAIN BURNER(S) ADJUST LIMIT CONTROLS RECOMMENDED BOILER WATER TEMPERATURES Type of Heating Unit Limit Control Setting Standing Radiators..........180°F Baseboard and Convector Radiators....200° F. ADJUST THERMOSTAT HEAT ANTICIPATOR... -
Page 26: Boiler Flue Passages
Maintaining Your Boiler BURNERS RELIEF VALVE BOILER FLUE PASSAGES Before the start of each season VENT PIPE EXPANSION TANK WATER SYSTEM... - Page 27 C L E A N I N G Y O U R B O I L E R A N D BURNERS BLOWER CIRCULATOR PUMP ISOLATION VALVES FIG. 16...
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Page 28: Service Hints
Service Hints You may avoid inconvenience and service calls by checking these points before you call for service. FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS 1. Do Not try to light any appliance. 2. Do not touch any electric switch, do not use the phone. 3. -
Page 29: Repair Parts
Repair Parts NOTE: Actual gas valve may look different than gas valve shown Q6SUÃIVH7@STÃAPS " & 9@T8SDQUDPI Trp‡v‚ Trp‡v‚ Trp‡v‚ Trp‡v‚ Trp‡v‚ Trp‡v‚ !#ÃW‚y‡ÃBh†ÃWhy‰rÃIh‡ˆ…hyÃBh† #%%!%! #%%!%! #%%!%! #%%!%! #%%!$( #%%!$( Qvy‚‡ÃUˆir #% $$ #% $$ #% $$ #% $$ #% $% #% $% "... - Page 30 Repair Parts FOR USE WITH NATURAL GAS ONLY NOTE: Actual gas valve may look different than gas valve shown Q6SUÃIVH7@STÃAPS " & 9@T8SDQUDPI Trp‡v‚ Trp‡v‚ Trp‡v‚ Trp‡v‚ Trp‡v‚ Trp‡v‚ !#ÃW‚y‡ÃBh†ÃWhy‰rÃIh‡ˆ…hyÃBh† #%%!%! #%%!%! #%%!%! #%%!%! #%%!$( #%%!$( Qvy‚‡ÃUˆir #% $$ #% $$ #% $$ #% $$ #% $%...
- Page 31 Repair Parts 3$57 180%(56 )25 9@T8SDQUDPI !ÃT@8UDPI "ÃT@8UDPI #ÃT@8UDPI $ÃT@8UDPI %ÃT@8UDPI &ÃT@8UDPI Ehpxr‡ÃSvtu‡ÃTvqrÃQhry &" $ &" $ &" $ &" $ &" $ &" $ 7y‚r…Ã8‚‰r…ÃQyh‡r &" & &" & &" & &" & &" & &" & " Sh‡vtÃQyh‡r #%'$ #%'$ #%'$...
- Page 32 Repair Parts BOILER CONTROLS AND PIPING 3DUW 'HVFULSWLRQ ô´ $60( 5HOLHI 9DOYH ô´ [ ò´ 1LSSOH 7HPSHUDWXUH 3HVVXUH *DXJH ò 6WHP ó´ [ ò 1LSSOH ó´ [ ô [ ó 7HH /$ &RPE +L /LPLW 5HOD\ &RQWURO *UXQGIRV 3XPS 83)
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