Toa IC-100 Installation Handbook
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Toa IC-100 Installation Handbook

Toa IC-100 Installation Handbook

Institutional communication system
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INSTALLATION HAND BOOK
INSTITUTIONAL
COMMUNICATION
SYSTEM
PIease follow the instructions in this manual to obtain the optimum results from this system.
We also recommend that you keep this manual handy for future reference.
TOA Corporation

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  • Page 1 INSTALLATION HAND BOOK INSTITUTIONAL COMMUNICATION SYSTEM PIease follow the instructions in this manual to obtain the optimum results from this system. We also recommend that you keep this manual handy for future reference. TOA Corporation...
  • Page 2 If trouble is experienced with this equipment IC-100, please contact TOA Electronics, Inc., 601 Gateway Boulevard, Suite 300, South San Francisco, CA. 94080, Phone (41 5) 588-2538 for repair and warranty information.
  • Page 3 Caution : Users should not attempt to make such connections themselves, but should contact the appropriate electric inspection authority, or electrician, as appropriate.” DOC NOTICE 2. “The Load Number (88) assigned to each terminal device denotes the percentage of the total load to be connected to a telephone loop which is used by the device, to prevent overloading.

  • Page 4: Table Of Contents

    WARNING : (For U.S.A. only) This equipment generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with the instructions manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subject J of Part 15 of FCC Rules, which are designed to provide reasonable protection such interference when operated in a commercial environment.
  • Page 5 Line Installation ............. . . Interconnection 4.1 Card Installation and Connection .

  • Page 6: Part 1. General Description

    PART 1. GENERAL DESCRIPTION 1. Outline and Features Outline The “IC-100 SYSTEM” is a computer-controlled, fully electronic institutional communication system specially designed to enhance administrative efficiency in schools, Correctional institutes, and other related facilities. Features Modular construction facilitates installation, maintenance and system expansion.

  • Page 7: System Configuration And Module Functions

    System Configuration and Module Functions 2.1 System Configuration Time signal source Time signal trigger (1-6) Microphone start control Master clock synchronization PA zone selection C/O (Outside telephone) line (2) or C/O line (1) and PBX extension (1) Tie-line I/O 8-voice / Program/ Data) Audio signal input Audio output...

  • Page 8: Module Functions

    2.2 Module Functions MU-110 Main Control Card Utilizing a Z80 CPU, the Main Control Card automatically controls speech path switching functions upon reception of either a dial signal from the control station or a “call” or “privacy” signal from any of the connected sub-stations.
  • Page 9 PN-100 Rack Mount Panel The PN-100 provides side-by-side rack mounting capability for up to two PU-200 Power Transformer Units. AS-100A Control Station The AS-100A Control Station provides fully duplex communication with other control stations or handset sub-stations via its handset receiver. Also featured are “handsfree” communication capability, and 12-digit LCD display of connected sub-station No., dialed numbers, sub-station priority status, and a digital clock.

  • Page 10: Part Il. Installation

    Observe the following precautions when installing the exchange. When mounting on the wall, confirm that the wall surface is strong enough to support the weight of the exchange. TOA cannot accept responsibility for accidents resulting from poor mounting conditions. Install in a location that affords easy maintenance and inspection.

  • Page 11: Ck-100 Card Case

    2.2 CK-100 Card Case Follow the procedures below when installing the CK-100. [Note] : The CK-100 must be connected to either the PU-200’s case or ground. Rack Mounting Attach the supplied rack mounting brackets to the unit. Mount the unit in a standard equipment rack.

  • Page 12: Wall Mounting

    (2) Wall Mounting (Optional YC-300 Wall Mounting Frame required.) Attach the YC-300 frame to the wall. Round head wood screw (5.1 x 38) (Mounting dimensions) After removing the CK-100’s front panel, mount the unit on the Wall Mounting Frame.

  • Page 13: Power Supply

    2.3 Power Supply Follow the procedures below when installing the PU-200 Power Transformer Unit. (1) Rack Mounting (Optional PN-100 Rack Mount Panel required.) Remove the four mounting screws, then attach the supplied wall mounting kit to the unit using the removed screws. Attach the PU-200 to the PN-100 panel.

  • Page 14: Wall Mounting

    (2) Wall Mounting Remove the four mounting screws, and attach the supplied wall mounting kit to the PU-200 using the removed screws. Mount the unit on the wall using the supplied wood screws.

  • Page 15: Sub-Station

    2.4 Sub-Station RS-100 Switch Panel — [Note] : Use M4 screws when the YC-301 is used. (2) RS-110 Sub-Station Handset [Note] : Use M4 screws when the YC-302 is used.

  • Page 16: Rs-120 Sub-Station

    (3) RS-120 Sub-Station (3.1) Flush-mount electrical box <Mounting hole pitch and dimensions> [Note] : Use M4 screws when the YC-302 is used. (3.2) Dimensional diagram...

  • Page 17: Rs-130 Sub-Station

    (4) RS-130 Sub-Station (4.1) Flush-mount electrical box Oval head screw [Note] : Use M4 screws when the YC-302 is used. (4.2) Dimensional diagram...

  • Page 18: Control Stations

    2.5 Control Stations (1) Installation (1.1 ) AS-100A control station When mounting on the desk-top Connect the supplied modular cord. When mounting on the wall Pull out, rotate, and reset the cradle hook.
  • Page 19 (1.2) AS-110 control station When mounting in the console Attach the supplied mounting kit to the AS-110. When mounting on the wall Remove the front case. Mount the remaining rear case to the wall <Mounting hole pitch and dimensions> with the supplied wood screws.
  • Page 20 Connect cables to each terminal, then fix the supplied terminal cover in place. Remove a hook to reverse its direction, and replace it.

  • Page 21: External Speaker Connection

    External Speaker Connection Follow the procedures below to connect an external speaker (4-8 ohms) to the control station, when the volume level of the internal speaker is not enough. Open the case, and cut P3 or R82, located at the upper left hand corner of the p.

  • Page 22: (1.2) As-110 Control Station

    AS-110 control station Speaker Volume and Microphone Sensitivity Adjustment The control station’s speaker volume and microphone sensitivity can be adjusted at their respective controls, located under the terminal cover. Both controls are factory-preset to their maximum positions. Refer to (2) “External Speaker Connection”. External Microphone or Headset Connection A microphone or headset can be connected for use instead of the handset.
  • Page 23 AS-110 control station Phone plug When the control station’s internal speaker volume stops at the headset use, cut JP4 on the interal p.c. board.

  • Page 24: Interconnection

    Line Installation Be sure to use 2-pair for the sub-stations. Ensure the control station and sub-station cables are isolated from power or data transmission lines. Refer to the following table for the maximum recommended length for each cable type. Core Diameter 24AWG (0.52 mm) 22AWG (0.65 mm) 20AWG (0.82 mm)
  • Page 25 Interconnect such units as the MU cards and LU cards as shown below. as shown below. Connect stations and C/O (outside telephone) lines to their respective cards...

  • Page 26: Mu-110 Main Control Card Connection

    4.2 MU-110 Main Control Card Connection External Input and Output Controls The MU card interfaces the IC-I00 system to external components to enable the following functions using I/O audio or control signals. Connect the MU card’s I/O terminals to the external components, and perform required system programing.

  • Page 27: (1.6) External Time Signal Trigger

    (1.6) External Time Signal Trigger By shorting CN6-1/6-2, CN6-3/6-4, or CN7-1/7-2 terminals using one-shot (closure) control signals (Closure-edge trigger, pulse width : min. 10 msec.) from an external timer, time signals can also be output other than an internal timer (System Programing [Function Code 51]). Note that terminals CN7-1 and 7-2 cannot be used for this function if they are used for “Automatic C/O transfer by external start input”...

  • Page 28: Lnput/Output Terminal Connection Example

    (3) Input/Output Terminal Connection Example External time signal [Applicable to “Time functions.] - The external source must be connected to all exchanges having desired signal output zones. - For the “Time Schedule” function, data may only be programed into the EX-1 exchange. source connection for tie-line systems Schedule”, “External Time Signal Trigger”, and “Manual Time Signal Output”...

  • Page 29: Jumper Setting And Volume Adjustment

    (4) Jumper Setting and Volume Adjustment (MU-11O) Lithium battery (4.5) Lithium Battery and Jumper J2 (Lithium battery ON/OFF) Jumper J2 for internal clock backup is factory-preset to OFF. Be sure to set to ON at the time of installation. The lithium battery keeps the internal clock in operation when the power of the system is switched off.

  • Page 30: Cable Connection

    120 sub-stations per exchange system. Because the IC-100 system is designed to transmit control signals via a common bus, the LU card number (address) has to be established. Using pliers or tweezers, set switch SW1 on each LU card...

  • Page 31: Lu Card Connection

    (2) LU Card Connection (2.1) Cable connection...

  • Page 32: (2.2) Control/Sub-Station Connection

    (2.2) Control/sub-station connection sub-station lines to connectors Connect the control station line to connector CN5 and the through CN20 as shown in the figures below.

  • Page 33: (3.1) As-100A Control Station

    (3) Control Station Connection and Number Setting (3.1 ) AS-100A control station Connect the AS-100A as shown below using a 6-pin modular jack. [CN5] [6-pin modular jack] Data line (LU Card)

  • Page 34: (3.2) As-110 Control Station

    (3.2) AS-110 control station Connect the control station as shown below. (3.3) Control Station Number Setting To enable the control station to properly operate, the same number as that of the LU card to which the control station is to be connected has to be registered for the control station. Follow the procedures below.
  • Page 35 (4) RS-100 Switch Panel and RS-110 Sub-Station Handset Connection Connect the sub-station to the LU-100 as shown below. Ensure to install the MT-677 matching transformer when a 100V line speaker is used. [Note] : Cut out unused wires to avoid short-circuiting. (LU-100) RS-100 When using an RS-110 sub-station handset.

  • Page 36: Rs-120/Rs-130 Sub-Station Connection

    Apearance of MT-677 Transformer Top view RS-120/RS-130 Sub-Station Interconnection (5.1) Connection to the LU-100 (for 25V line) (LU-1OO) (5.2) RS-120/RS-130 part description Blue:0.5W/100V Green:1W/l00V Yellow:0.5W/25V Orange:1W/25V Brown:Common Black:Shield Front view RS-120 or RS-130 [Call] switch button Speaker...
  • Page 37 (6) RS-102 Sub-Station Connection The RS-102 sub-station is used when connecting the existing switches, speakers, LEDs, etc. to the IC-100 system. (6.1) When not using the sub-station handset (Room station handset) [Note] : When not using a CALL LED, short the yellow taped, brown and red leads together.

  • Page 38: (6.2) When Using Sub-Station Handset (Room Station Handset)

    (6.2) When using the sub-station handset (Room station handset) [Note] : When not using a CALL LED, short the yellow taped, brown and red leads together.

  • Page 39: Ct-100 C/O & Tie-Line Card Connection

    4.4 CT-100 C/O & Tie-Line Card Connection Tie-Line Interface Connection A maximum of 9 exchanges can be tie-line interconnected using the CT-100 card. Interconnect the CT-100 cards of each exchange system as shown below.
  • Page 40 Program line can be connected if the same program source is to be used for the entire tie-line system. In this case, the JP jumpers on the MU-110 cards on all the exchanges must be cut, except the exchange connected to the program source equipment. The JP1 jumpers on the CT-100 cards on all the exchanges must be cut, except the JP1 jumper of the first exchange.

  • Page 41: C/O Line And Pbx Extension Connection

    (2) C/O Line and PBX Extension Connection The CT-100 can be interfaced with up to two outside (C/O) telephone lines. Using DTMF tone dialing, it is compatible with both loop and ground start systems. Connect as shown below. Either of two outside lines, Lines No. 1 (CN9) and No. 2 (CN10), can be connected to the PBX extension.

  • Page 42: Ps-L00 Power Supply Card Connection

    4.5 PS-100 Power Supply Card Connection The PS-100 is supplied with one DC and four AC inputs. Connect as shown below. Refer to the illustration below for connection to CN5. Insert a screwdriver. Strip the cable and insert the lead into the connector.

  • Page 43: System Programing

    System Programing 5.1 Programmable Functions The IC-100 Institutional Communication System permits programing of a wide range of functions to meet user needs. Read the foIlowing explanations and complete the System Configuration Tables before commencement of programing. <Function Group : S>...
  • Page 44 (9) Paging Power Remote Delay [Function Code 18] Input to the paging amplifier can be delayed approximately 1 second to avoid sound losses caused by amplifier risetime delays when switched on. (10) Duress Alarm [Function Code 19] This handset-activated time-delay emergency function may be enabled for the entire system. <Function Group : B>...
  • Page 45 Station without handset: Sub-station consisting of only switch panel and remote speaker. Station with handset: Combination of switch panel, sub-station handset and remote speaker. Control station with unrestricted function access: Control station with access to all available functions. Control station with restricted function access: Control station with Variable Priority setting, Time Schedule selection, and time change functions disabled.
  • Page 46 (23) Combination Zones [Function Code 42] Any arbitrary zones in a combination zones. [Example] (24) PA Paging Zone Assignment [Function Code 43] All-call, zone, and combination paging dialing operations can be assigned to each of three, 2-bit selectable PA zone outputs. (25) Temporary Station Output Disable [Function Code 44] Individual stations can be temporarily designated not to receive control station paging (time signal,...
  • Page 47 (27) Outgoing C/O (Telephone) Line Access [Function Code 52] The outside and control station line numbers of an exchange can be registered to provide access to outside C/O lines for outgoing calls. (28) Incoming C/O (Telephone) Call Access [Function Code 53] Control station line numbers can be registered to receive incoming outside calls.
  • Page 48 <Function Group : F> First Station No. Exchange Registration [Function Code 61] (34) In a single-exchange or tie-line system, the prefix number assigned to an exchange dictates the first station number and grouping of its assigned station numbers. (35) (36) Tie-Line Link [Function Code 63] The tie-line links (1-4) to be used in a tie-line system must be registered.

  • Page 49: Programing Operation

    5.2 Programing Operation (1) Programing Mode Entry * Tie-line systems require the programing operation in this section to be performed for all exchanges. KEY OPERATION The display changes as shown at right, indicating that the control station is in the mode.

  • Page 50: Function Registration

    (3) Function Registration Function Function Function Group Exchange Number Station Digit Number Paging Pre-Announcement Tone Speed Dialing Zone Digit Number Westminster Chime Tempo Time Signal Source and External Bell Control Time Signal Source Duration Control Paging Power Remote Delay DuressAlarm Time Schedule *4 Alert Tone Interval *3 Conversation...
  • Page 51 Function Function Function Code Group Paging Time-Out PBX Conversation Time-Out Station Numbering Station Type and Priority Level Sub-Station/Control Station Designation Sub-Station/PBX Station Provisional Number Designation Key Operation 00~99 00: No limit, 01~99:10~990 sec. 00~99 00: No limit, 01~99:10~990 sec. Single number registration Station No.
  • Page 52 Function Function Function Group Emergency Call Registration and Display Common Station Zone Assignment Combination Zones PA Paging Zone Assignment Temporary Station Output Disable External Time Signal Trigger Key Operation Code 1. Single number registration Sub-station 0 : OFF line No. (000~126) 1:ON 2, Consecutive number registration First sub-station...
  • Page 53 Function Function Function Group Code Outgoing C/O (Telephone) Line Access Incoming C/O (Telephone) Call Access Auto-Call C/O Transfer Control Station Group Call Outside C/O Line and PBX Extension External Control Input Function Selection (CN7-1 , CN7-2) PBX Station Provisional Numbers and PBX Station Numbers First Station No.
  • Page 54 Function Function Function Group Exchange Zone Assignment Tie-Line Link Speed Dialing Memory Deletion Call Forwarding Memory Deletion Time Setting Time Schedule *3 Password An Individual Function RESET A Function Group Key Operation Code Hour Minute: 12- or 24-hour Day of the week: 1 : M o n 2 : T u e (00~23) (00~59) clock setting 3:Wed...

  • Page 55: Time Schedule Programing

    5.3 Time Schedule Programing...

  • Page 57: Programing Examples

    Programing Examples (1) Register time schedules using the following tables. <Example> To program data of event No.1, follow the procedures below. DISPLAY DIAL OPERATION (2) Register the following station numbers.
  • Page 59 DIAL OPERATION DIAL OPERATION DISPLAY * 3 3 : * 3 3 : 0 0 0 : *33:000:2015 DISPLAY...

  • Page 60: Operating Precautions

    5.5 Operating Precautions If an error occurs during programing, enter [ * ] [X] [Y] and restart from the beginning. No programing can be performed during conversation (or while the in-use indicator lamp remains lit) even if the [REGISTER] switch is turned ON. Enter the programing mode after terminating the conversation.

  • Page 61: Troubleshooting

    6.2 Troubleshooting When troubles occur during installation, refer to the following checklist to determine the cause. Symptom LED does not flash when sub-station’s [CALL] switch is pressed. LED does not light when sub-station’s [PRIVACY] switch is pressed. Emergency call is made to control station without pressing sub-station’s [CALL] switch.

  • Page 62: Appendix

    Appendix Typical Input/Output Application (MU-110 Card) (1) Dry Contact (Non-Voltage Make Contact) Input Example (2) Open Collector Output Examples PA zones [Note] : The PS-100’S power voltage (24V DC) fluctuates from 22V to 30V. When using the PS-100 to supply power to the relay, therefore, care must be given to the relay’s operating voltage.

  • Page 63: External Pa Paging Application For Tie-Line Systems

    7.2 “External PA Paging” Application for Tie-Line Systems (1) Simultaneous station and external PA paging output Perform system programing under “PA paging zone assignment” [Function code 43] to establish the relationship of the station zone to PA zone for the exchange having the station zone assigned under “Exchange zone assignment”...

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