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Related Manuals for MIYAWAKI ER110
Summary of Contents for MIYAWAKI ER110
- Page 1 ER110 INVERTED BUCKET STEAM TRAP USER'S MANUAL...
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Page 2: Table Of Contents
SAFETY GUIDE The model ER110 is a cast iron inverted bucket steam trap for medium up to large condensate loads. In order to get maximum benefit from this product, be sure to read this manual before installing it. The following warnings and cautions are shown at appropriate places in this manual. -
Page 3: Specifications And Markings
Model: Showing the product model name ⚫ Some pictures and illustrations in this manual are examples of ER110 models. For more details regarding dimensions and other specifications, please refer to the catalog. The model ER110 fully complies with the requirements of the European Pressure Equipment Directive 2014/68/EU. -
Page 4: Construction Details
CONSTRUCTION DETAILS 1. Body 18. Eyebolt 2. Cover 19. U-Nut 3. Plug 20. Eyebolt Pin 4. Plug 24. Pipe 5. Valve Seat 25. Washer 6. Piston Valve 28. Plug 7. Pilot Valve 29. Screen 8. Pilot Guard 30. Plug 9. Bonnet 34. -
Page 5: Installation
INSTALLATION WARNING Pay very careful attention when working in hazardous environments. There is a risk of explosion and the possibility of dangerous gases leaking. Always check whether the pipeline contains flammable, high pressure or high temperature materials before starting to work. ⚫... - Page 6 2) Check the flow direction indicated on the body. 3) When installing the model ER110, install it so that the flow from the upstream line to the downstream line is horizontal and the name plate is on the top side of the body.
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Page 7: Operation
OPERATION CAUTION Before starting operation, open the bypass valve or blow valve completely and blow off the scale in the piping. 4.1 Operation procedure 1) After blowing off the scale from the piping, close the bypass valve or blow valve. 2) Open the stop valve on the trap outlet side. -
Page 8: Maintenance
CAUTION ⚫ When replacing parts, make sure the replacement parts are supplied by MIYAWAKI. The performance of steam traps deteriorates gradually over time due to wear, corrosion or dirt accumulating around the valve and the valve seat. Please conduct periodic diagnosis of traps in order to keep steam control systems and equipment working well. - Page 9 Repairs When a trap fails, it is necessary to clean the internal parts and to replace damaged parts. Take the failed trap apart following the steps below. 5.2.1 Disassembling the trap 1) Untighten the plug (3), take out the screen (29), check and clean it. 2) Remove the cover bolts (34 &...
- Page 10 Torque table Parts Tools Across the flats Torque Bonnet (9) 46 mm (1.81”) 300 N∙m Torque wrench Cover Bolt (34) 13 mm (0.51”) 20 N∙m Torque wrench Cover Bolt (35) 19 mm (0.75”) 80 N∙m Torque wrench CAUTION When reassembling always replace the cover gasket (36) with a new one. Tighten the cover bolts (34/35) evenly crosswise.
- Page 11 4.Plug 34.Cover Bolt 35.Cover Bolt 2.Cover 38.Rivet 36.Cover Gasket 37.Name Plate 5.Valve Seat 9.Bonnet 11.Cylinder Liner 6.Piston Valve 15.Connector Cap 8.Pilot Guard 16.Cap Pin 7.Pilot Valve 13.Connector 12.Gland 18.Eyebolt 20.Eyebolt Pin 39.Pin 17.Bucket 25.Washer 24.Pipe 19.U-Nut 30.Plug 3.Plug 29.Screen 28.Plug 1.Body...
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Page 12: Troubleshooting
TROUBLESHOOTING Problem Possible cause Solution Steam leaks or blows The condensate amount in the through. body (1) is extremely small, and Remove the plug (4) and pour the valve opening state continues water into the body (1). due to the sinking of the bucket (17). -
Page 13: Warranty
Problems caused by devices or equipment other than MIYAWAKI’s, or a disallowed use environment When a repair or modification has been performed by anyone other than MIYAWAKI or people who are authorized to make such repairs Intrusion of salt or other substances that promote significant rust or corrosion or problems from fluids that contain the same substances Consumable parts such as Packing, Gasket, O-ring, Diaphragm, etc. -
Page 14: Serial Number (S. No.) Designation
1 7 1 1 → Jan.1, 2017 2 9 X M → Oct. 21, 2029 ●For 9-digit display S.No. □□□□□□□□□ MIYAWAKI identification number Represents the month. Represents the year. (last two digits of the year according to the Western calendar) Example of serial number designation 1 7 1 1 2 C 0 2 0 →... -
Page 15: Guidance For Reading Special Product Name
GUIDANCE FOR READING SPECIAL PRODUCT NAME 〇〇〇-○○-□ Special symbol: The symbol applies only to special products (Please refer to table 1 for details) Model symbol: Product model number Table 1 Symbol description Suffix Special contents Trap for high-pressure gas installed property (only for Gas Trap) Blow valve attached Change of gasket Special face to face dimension... - Page 16 If you have any question, please contact MIYAWAKI, our local authorized agent, or the company where you purchased the product. ⚫ In the interest of the development and improvement of our products, MIYAWAKI Inc. reserves the right to change the specification of the products without prior notice.
- Page 17 MIYAWAKI GmbH Birnbaumsmühle 65, 15234 Frankfurt (Oder), Germany Tel: +49-335-4007-0097 www.miyawaki.net e-mail: info@miyawaki.de China Importer and Authorized representative: MIYAWAKI WEST Co., Ltd. Room 1705, No.1, Building No.311, Yanxin Road, Huishan Economic Development Zone, Wuxi, Jiangsu, China Tel: +86-510-8359-5125 www.miyawaki-inc.com.cn e-mail: mywkwest@miyawaki-inc.com.cn...
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