Removing/Inserting The Battery; Installing Accessories - Milwaukee M12 2525-20 Operator's Manual

Brushless rotary tool
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ASSEMBLY
Recharge only with the charger
WARNING
specified for the battery. For spe-
cific charging instructions, read the operator's
manual supplied with your charger and battery.

Removing/Inserting the Battery

To remove the battery, push in the release buttons
and pull the battery pack away from the tool.
Always remove the battery pack
WARNING
any time the tool is not in use.
To insert the battery, slide the pack into the body
of the tool. Make sure it latches securely into place.
Only use accessories specifically
WARNING
recommended for this tool. Others
may be hazardous.
Only use accessories with Maximum Safe Operat-
ing Speed rated at least equal to the maximum
speed marked on the power tool. This speed is
based on the strength of the accessory, allowing
for a reasonable measure of safety. It is not
meant to imply a best or most efficient operat-
ing speed. Do not exceed the Maximum Safe
Operating Speed.
To reduce the risk of injury, always clean man-
drels before inserting them into the collet and
securely tighten the collet nut and. Otherwise
the high-speed rotation of the tool could force
the accessory to fly out of the collet.
Everyone in the area must wear protective cloth-
ing and safety goggles or face shields. Damaged
accessories may fly apart with considerable
force, causing potential for serious injury.

Installing Accessories

1. WARNING! Remove battery to avoid starting the tool.
2. To remove the nose collar, twist to the UNLOCK
position and pull away from the tool. The nose
collar can be used for toolless accessory changing.
3. Remove dust and debris from the
collet, collet nut, and accessory
shank.
4. Insert the collet into the spindle.
5. Loosely screw the collet nut onto
the spindle.
6. Insert the accessory shank into
the collet at least 3/4".
7. Press in the spindle lock button
and tighten the collet nut securely
using the nose collar (or a 3/8"
collet wrench). NOTE: Do not
tighten the collet nut without an
accessory installed. This could
damage the collet.
8. To install the grinding wheel acc-
essory, add grinding wheel to end
of accessory shank and secure
with screw provided. Press spin-
dle lock button and tighten screw
with screwdriver end of collet
wrench. To replace damaged
wheel, reverse procedure.
9. Insert a battery pack and test the
accessory by letting it spin for
one minute before applying it to
the workpiece.
10. To remove an accessory, remove
the battery to avoid starting the
tool, then reverse the procedure.
To reduce the risk
WARNING
of injury, the operator should be
instructed in the use, care and protection of ac-
cessories.
Typical Applications
A large variety of accessories are available for ap-
plications such as grinding, sanding, and cutting.
Grinding/Sanding
Use sanding and grinding accessories that are:
• less than 2" / 55 mm in diameter
• correct accessory type and grit for the job
• rated at or above the RPM listed on the tool's
nameplate
Wheel Brushes
Wire wheel brushes are useful for removing rust,
scale, burrs, weld slag, etc. A wide variety of wire
brushes are available for many applications.
When applying brush to work, avoid using too much
pressure. This causes over-bending of wires and heat
build-up resulting in premature wire breakage, rapid
dulling and reduced brush life. Instead of using more
pressure, try a wire wheel brush with more aggressive
cutting action (increased wire size, decreased wire
length or different brush type, i.e. knot type instead
of crimped wire type).
Cutting
Always handle cutting wheels carefully to avoid
damage. Before installing any wheel, always in-
spect it for cracks. If wheel is cracked, discard it to
prevent others from using it. Cutting wheels should
be protected from:
• wetness and extreme humidity
• any type of solvent
• extreme changes in temperature
• dropping and bumping
If a cutting wheel encounters any of these situations,
discard the wheel immediately.
6

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