Table Of Contents; Contents - EWM drive 4X IC HP D200 Operating Instructions Manual

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Contents

1 Contents .................................................................................................................................................. 3
2 Safety instructions ................................................................................................................................. 6
2.1 Notes on the use of these operating instructions .......................................................................... 6
2.2 Explanation of icons ....................................................................................................................... 7
2.3 General .......................................................................................................................................... 8
2.4 Transport and installation ............................................................................................................ 12
2.4.1
3 Intended use ......................................................................................................................................... 14
3.1 Use and operation solely with the following machines ................................................................ 14
3.2 Applications .................................................................................................................................. 14
3.3 Documents which also apply ....................................................................................................... 15
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
4 Machine description - quick overview .............................................................................................. 16
4.1 Front view .................................................................................................................................... 16
4.2 Rear view ..................................................................................................................................... 17
4.3 Inside view ................................................................................................................................... 18
4.4 Machine control - Operating elements ........................................................................................ 19
4.4.1
5 Design and function ............................................................................................................................. 22
5.1 General ........................................................................................................................................ 22
5.2 Installation .................................................................................................................................... 23
5.3 Welding torch cooling system ...................................................................................................... 24
5.3.1
5.3.2
5.4 Notes on the installation of welding current leads ....................................................................... 25
5.5 Connecting the intermediate hose package to the power source ............................................... 27
5.5.1
5.5.2
5.6 Shielding gas supply (shielding gas cylinder for welding machine) ............................................. 29
5.6.1
5.7 Welding data display .................................................................................................................... 30
5.8 MIG/MAG welding ........................................................................................................................ 31
5.8.1
5.8.2
5.8.3
5.8.4
5.8.5
5.8.6
5.8.7
099-005508-EW501
04.04.2016
Ambient conditions ....................................................................................................... 13
2.4.1.1 In operation ................................................................................................... 13
2.4.1.2 Transport and storage ................................................................................... 13
Warranty ....................................................................................................................... 15
Declaration of Conformity ............................................................................................. 15
Welding in environments with increased electrical hazards ......................................... 15
Service documents (spare parts and circuit diagrams) ................................................ 15
Calibration/Validation ................................................................................................... 15
Functional sequence .................................................................................................... 21
List of coolants .............................................................................................................. 24
Maximal hose package length ...................................................................................... 24
Strain relief ................................................................................................................... 27
Snap hook strain relief .................................................................................................. 28
Gas test ........................................................................................................................ 29
5.6.1.1 Setting the shielding gas quantity ................................................................. 29
Welding torch connection ............................................................................................. 31
Wire feed ...................................................................................................................... 34
5.8.2.1 Open the protective flap of the wire feeder ................................................... 34
5.8.2.2 Inserting the wire spool ................................................................................. 34
5.8.2.3 Changing the wire feed rollers ...................................................................... 35
5.8.2.4 Inching the wire electrode ............................................................................. 37
5.8.2.5 Spool brake setting ....................................................................................... 39
Standard MIG/MAG torch ............................................................................................. 39
MIG/MAG special-torches ............................................................................................ 39
Definition of MIG/MAG welding tasks ........................................................................... 40
Welding task selection .................................................................................................. 40
5.8.6.1 Basic welding parameters ............................................................................. 40
5.8.6.2 Operating mode ............................................................................................ 40
5.8.6.3 Choke effect / dynamics ................................................................................ 41
5.8.6.4 superPuls ...................................................................................................... 41
5.8.6.5 Burn-back ...................................................................................................... 42
MIG/MAG operating point ............................................................................................. 43
Notes on the use of these operating instructions
Contents
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