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XVZ13TFL
Service manual
Yamaha XVZ13TFL Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Notice
Important Information
Symbols
Table of Contents
General Information
Motorcycle Identification
Vehicle Identification Number
Model Code
Features
Cruise Control
Cruise Control Switch Functions
Operation Chart
Cruise Control Function
Digital Speedometer
Odometer and Trip Meter Modes
Clock Mode
Audio System and CB Radio
Turning On/Off the Audio System
Turning On/Off the CB Radio System
Cassette Deck Operation
Track Searching
Reserving Tape Play Direction
Dolby Noise Reduction
Ejecting the Cassette Tape
Blank Skipping
Radio Operation
Switching the Receiving Bands
Automatic Tuning
Manually Turning
Programming Preset Stations in Memory Automatically
CB Radio Operation
Changing the Transmitting and Receiving Channel
Alternating the Squelch Level
Changing the Receive Volume for the CB Radio
Channel Information
Receiving/Transmitting
AUX Operation
Basic Setting
Audio System
Selecting the Output for Speaker or Headset
Controlling the Bass Level
Controlling the Treble Level
Controlling the Fader
Changing the Level for Auto Volume Control System
Preparation for Removal and Disassembly
Replacement Parts
Gaskets, Oil Seals and O-Rings
Lock Washers/Plates and Cotter Pins
Bearings and Oil Seals
Circlips
Checking the Connections
Special Tools
Specifications
General Specifications
Maintenance Specifications
Crankcase Tightening Sequence
Tightening Torques
Chassis
Electrical
Audio System and C.B. Radio Specifications
Conversion Table
General Tightening Torque Specifications
Lubrication Points and Lubricant Types
Cooling System Diagrams
Lubrication Diagrams
Cable Routing
Contents
Periodic Maintenance Chart for Emission Control System
General Maintenance and Lubrication Chart
Front Cowling
Removing the Front Cowling Cover
Installing the Front Cowling Cover
Rider and Passenger Seats
Removing the Rider and Passenger Seats
Fuel Tank
Removing the Fuel Tank
Saddlebags
Removing the Trunk and Saddlebags
Engine
Adjusting the Valve Clearance
Intake
Exhaust
Synchronizing the Carburetors
Adjusting the Engine Idling Speed
Adjusting the Throttle Cable Free Play
Checking the Sark Plugs
Checking the Ignition Timing
Measuring the Compression Pressure
Checking the Engine Oil Level
Changing the Engine Oil
Measuring the Engine Oil Pressure
Checking the Clutch Fluid Level
Bleeding the Hydraulic Clutch System
Cleaning the Air Filter Element
The Carburetor Joints and Intake Manifolds
Checking te Fuel Hoses and Fuel Filter
Checking the Crankcase Breather Hose
Checking the Exhaust System
Checking the Coolant Level
Checking the Cooling System
Changing the Coolant
Adjusting the Rear Brake
Checking the Brake Fluid Level
Checking the Brake Pads
Adjusting the Rear Brake Light Switch
Checking the Brake Hoses
Bleeding the Hydraulic Brake System
Adjusting the Shift Pedal
Checking the Final Drive Oil Level
Changing the Final Drive Oil
Checking and Adjusting the Steering Head
Checking the Front Fork
Adjusting the Front and Rear Shock Absorber Assembly
Checking the Tires
Checking the Wheels
Checking and Lubricating the Cables
Lubricating the Levers and Pedals
Lubricating the Sidestand
Lubricating the Rear Suspension
Electrical System
Checking and Charging the System
Charging Method Using a Variable-Current Type Charger
Charging Method Using a Constant-Voltage Type Charger
Checking and Charging the Battery
Checking the Fuses
Replacing the Headlight Bulb
Adjusting the Headlight Beam
Engine Removal
Leads, Cables and Hoses
Disconnecting the Leads, Cables and Hoses
Radiator and AIS
Removing the Radiator and AIS
Mufflers and Exhausts
Removing the Mufflers and Exhausts
Horn and Brake Pedal
Removing the Horn and Brake Pedal
Removing the Engine
Installing the Engine
Camshafts
Cylinder Head Covers
Removing the Cylinder Head Covers
Removing the Camshafts
Rear Cylinder Head
Front Cylinder Head
Checking the Camshafts
Checking the Timing Chains, Camshaft Sprockets/Timing Chain Guides
Checking the Timing Chain Tensioners
Installing the Camshafts
Cylinder Heads
Checking the Cylinder Heads
Valves and Valve Springs
Removing the Valves and Valve Springs
Removing the Valves
Checking the Valves and Valve Guides
Checking the Valve Seats
Checking the Valve Springs
Checking the Valve Lifters
Installing the Valves
Clutch
Clutch Master Cylinder
Removing the Clutch Master Cylinder
Disassembling the Clutch Master Cylinder
Checking the Clutch Master Cylinder
Assembling the Clutch Master Cylinder
Installing the Clutch Master Cylinder
Clutch Release Cylinder
Removing the Clutch Release Cylinder
Disassembling the Clutch Release Cylinder
Installing the Clutch Release Cylinder
Clutch Cover
Removing the Clutch Cover
Removing the Clutch
Checking the Friction Plates
Checking the Clutch Plates
Checking the Pressure Plate
Checking the Clutch Push Rods
Installing the Clutch
Shift Shaft
Shift Arm
Shift Shaft and Stopper Lever
Removing the Shift Shaft and Stopper Lever
Checking the Shift Shaft
Checking the Stopper Lever
Installing the Shift Shaft
Starter Clutch and Generator
Starter Coil
Removing the Stator Coil
Removing the Starter Clutch and Generator Rotor
Removing the Generator
Checking the Starter Clutch
Installing the Generator
Oil Pan and Oil Pump
Removing the Oil Pan and Oil Pump
Disassembling the Oil Pump
Removing the Oil Pan
Checking the Oil Pump
Checking the Relief Valve
Checking the Oil Gallery Pipes
Checking the Oil Strainer
Installing the Oil Gallery Pipes
Assembling the Oil Pump
Installing the Oil Pump
Installing the Oil Strainer
Installing the Oil Pan
Crankcase
Crankcase Separation
Disassembling the Crankcase
Checking the Crankcase
Assembling the Crankcase
Crankshaft
Removing the Crankshaft Assembly
Checking the Crankshaft
Checking the Balancer Shaft
Connecting Rods and Pistons
Connecting Rod and Piston Removal
Removing the Connecting Rods and Pistons
Checking the Cylinders and Pistons
Checking the Crankshaft and Connecting Rods
Transmission
Removing the Transmission
Checking the Bearings and Oil Seals
Checking the Shift Forks
Checking the Shift Drum Assembly
Checking the Transmission
Installing the Shift Forks
Installing the Transmission
Middler Gear
Removing the Middle Gear
Disassembling the Middle Drive Shaft Assembly
Disassembling the Middle Driven Shaft Assembly
Checking the Middle Drive Shaft Assembly
Checking the Middle Driven Shaft Assembly
Assembling the Middle Drive Shaft Assembly
Assembling the Middle Driven Shaft Assembly
Adjusting the Middle Gear Backlash
Cooling System
Radiator
Removing the Radiator
Checking the Radiator
Installing the Radiator
Thermostat
Removing the Thermostat
Thermostat Housing
Disassembling the Thermostat
Checking the Thermostat
Assembling the Thermostat
Installing the Thermostat
Water Pump
Removing the Water Pump
Disassembling the Water Pump
Checking the Water Pump
Assembling the Water Pump
Carburetors
Removing the Carburetors
Separating the Carubretors
Disassembling the Carburetors
Checking the Carburetors
Assembling the Carburetors
Installing the Carburetors
Checking and Adjusting the Throttle Position Sensor
Air Induction System Diagrams
Checking the Air Induction System
Front Wheel and Brake Discs
Removing the Front Wheen and Brake Discs
Removing the Front Wheel
Checking the Front Wheel
Checking the Brake Discs
Installing the Front Wheel
Adjusting the Front Wheel Static Balance
Rear Wheel and Brake Disc
Rear Fender
Removing the Rear Fender
Removing the Rear Wheel and Brake Disc
Disassembling the Rear Wheel
Removing the Rear Wheel
Checking the Rear Wheel Drive Hub
Installing the Rear Wheel
Adjusting the Rear Wheel Static Balance
Removing the Front Brake Pads
Removing the Rear Brake Pad
Replacing the Front Brake Pads
Removing the Front Brake Master Cylinder
Disassembling the Front Brake Master Cylinder
Removing the Rear Brake Master Cylinder
Disassembling the Rear Brake Master Cylinder
Removing the Front Brake Calipers
Disassembling the Front Brake Caliper
Removing the Rear Brake Caliper
Disassembling the Rear Brake Caliper
Disassembling the Front Brake Calieprs
Checking the Front and Rear Brake Calipers
Installing the Front Brake Calipers
Installing the Rear Brake Caliper
Front Fork
Removing the Front Fork
Disassembling the Front Fork
Removing the Front Fork Legs
Disassembling the Front Fork Legs
Checking the Front Fork Legs
Assembling the Front Fork Legs
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