Sime MURELLE ELITE HE 35 T ErP User, Installation And Servicing Instructions

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Cod. 6322860 - 07/2015

MURELLE ELITE

HE 30 - 35 - 35 T ErP

USER, INSTALLATION AND SERVICING INSTRUCTIONS

ENSURE THAT THESE

INSTRUCTIONS ARE LEFT

FOR THE USER AFTER

COMPLETION OF THE

BENCHMARK SECTION

PLEASE READ THE

IMPORTANT NOTICE

WITHIN THIS GUIDE

REGARDING YOUR BOILER

WARRANTY

199838

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Page 1 Cod. 6322860 - 07/2015 MURELLE ELITE HE 30 - 35 - 35 T ErP USER, INSTALLATION AND SERVICING INSTRUCTIONS ENSURE THAT THESE INSTRUCTIONS ARE LEFT FOR THE USER AFTER COMPLETION OF THE BENCHMARK SECTION PLEASE READ THE IMPORTANT NOTICE WITHIN THIS GUIDE REGARDING YOUR BOILER WARRANTY 199838...
Page 2 For the first year all of our appliances are protected by our manufacturer’s guarantee which covers both parts and labour. As you would expect from Sime Ltd, it is our aim to provide our valued customers with the best in after sales and service.
Page 4 THE BENCHMARK SCHEME Sime Ltd is a licensed member of the Benchmark Scheme which aims to improve the standards of installation and commissioning of domestic heating and hot water systems in the UK and to encourage regular servicing to optimise safety, efficiency and performance.
Page 5: Table Of Contents
Note: All Gas Safe registered installers carry a ID Card. You can check your installer is Gas Safe Registered by calling 0800 408 5577 SIME COMBINATION BOILERS Installer checklist Please remember to carry out the following checks after installation. This will achieve complete customer satisfaction, and avoid unnecessary service calls.
Page 6: Description Of The Boiler
The products manufactured to a cylinder the two connections, R2 and employ microprocessor-based and sold by Sime do not contain any M2, need to be capped off, the cylinder technology to control and manage all the banned materials or substances (ie they sensor SB disconnected from the PCB functions.
Page 7 TECHNICAL FEATURES Models MURELLE ELITE HE ErP 35 T Heat output Nominal (80-60°C) (Pn max) 28.9 34.1 34.1 Nominal (50-30°C) (Pn max) 31.6 37.2 37.2 Reduced G20 (80-60°C) (Pn min) Reduced G20 (50-30°C) (Pn min) Reduced G31 (80-60°C) (Pn min) Reduced G31 (50-30°C) (Pn min) Heat input (*) Nominal (Qn max - Qnw max)
Page 8 C.H. return isolation valve CONNECTIONS C.H. return C.H. flow Gas connection D.H.W. inlet D.H.W. outlet Condensation outlet MURELLE ELITE HE 35 T ErP 1 Fan 2 Limit thermostat NOT SUPPLIED NON FORNITO 3 Primary exchanger 4 Gas valve 6 Aqua Guard Filter System 7 C.H.
Page 9 MAIN COMPONENTS (fig. 3) 1 Control panel 2 Aqua Guard Filter System 3 Ignition transformer 4 Air pressure test point 6 Safety thermostat 7 C.H. sensor (SM) 8 Ignition electrode 9 Primary exchanger 10 Exhaust fumes sensor (SF) 11 Flue manifold 12 Expansion vessel 13 Ionisation electrode 14 Fan...
Page 10: Installation
INSTALLATION The boiler must be installed in a fixed water contained inside the appliance thickness, and note this dimension for location and only by specialized and drops to below 6°C. The anti-freeze later use. qualified person in compliance with all function can only operate if: –...
Page 11 should be made to BS6798:2009. based on the following information: retained. The boiler incorporates a condensate trap a) The available pump head is given in Gas Connection which has a seal of 75 mm, therefore no fig. 14. additional trap is required. The condensate b) The burner starts when circulation is The gas connection must be made using seamless steel or copper.
Page 12 – Sime Ltd recommend only the use of domestic water pipework. – All recirculatory systems will be boiler noise and circulation problems. FERNOX products for the flushing and subject to corrosion unless an – Before connecting the boiler the final treatment of the system water..
Page 13 flue. The coaxial suction and discharge boiler. Artificially softened water must not be used to fill the heating system. pipes are supplied in a special kit (that – The kit with dedicated ø 80 pipes, code – It is important to check the inhibitor can be purchased separately) along with 8089912, includes...
Page 14 Respect the L and N polarities and the earth connection. POSITIONING THE ELECTRICAL CONNECTION NOTE: SIME declines all responsibility OUTLET TERMINALS (fig. 10) for injury or damage to persons, animals The boiler is supplied with an electric or property, resulting from the failure to The outlet terminals for forced-draught cable.
Page 15 CN7 and removal of the "TA" link on terminals 7 & 8 on CN6. It is possible to make corrections to the MURELLE ELITE HE 35 T ErP version the values by adjustment of PAR 11. D.H.W. demand can be by either a...
Page 16 C.H. flow Three-way mixer valve BASIC SYSTEM: SYSTEM WITH A DIRECT ZONE AND ROOM THERMOSTAT, OR WITH REMOTE CONTROL SIME HOME (Code 8092280/81) AND EXTERNAL SENSOR (Code 8094101) BASIC SYSTEM: MULTI-ZONE SYSTEM WITH PUMP, ROOM THERMOSTAT AND EXTERNAL SENSOR (Code 8094101)
Page 17 BASIC SYSTEM: MULTI-ZONE SYSTEM WITH PUMP, ROOM THERMOSTAT AND EXTERNAL SENSOR (Code 8094101) BASIC SYSTEM: MULTI-ZONE SYSTEM WITH VALVE, ROOM THERMOSTAT, REMOTE CONTROL SIME HOME (Code 8092280/81) AND EXTERNAL SENSOR (Code 8094101) PARAMETERS SETTINGS To use the remote control SIME HOME...
Page 18 BASIC SYSTEM: MULTI-ZONE SYSTEM WITH PUMP, ROOM THERMOSTAT, REMOTE CONTROL SIME HOME (Code 8092280/81) AND EXTERNAL SENSOR (Code 8094101) PARAMETER SETTING To use the remote control SIME HOME (CR) as room reference for a zone, set: PAR 7 = 1...
Page 19 SYSTEM WITH REMOTE CYLINDER PARAMETER SETTING MURELLE ELITE HE 35 T ErP if with D.H.W cylinderto be set: PAR 2 = 3 MURELLE ELITE HE 35 T ErP only for hea- ting to be set: PAR 2 = 4 An alternative to the CR would be to con-...
Page 20 13 SYSTEM WITH MIXER VALVE: SYSTEM WITH TWO MIXED ZONES INDEPENDENT AND TWO KITS MIXED ZONE (CODE 8092234) 14 SYSTEM SOLAR: SYSTEM WITH KIT SOLAR (Code 8092235) vers. “ ” MURELLE ELITE HE 35 T ErP Vers. System / T PARAMETER SETTING EXP (INSOL)
Page 21 TS (24 VDC) TL (24 VDC) SM (5 VDC) (5 VDC) (5 VDC) SS (5 VDC) BIANCO-WHITE (5 VDC) Remote control SIME HOME CONNECTOR SPARE PART CODES: F1-2 Fuse (4 AT) (optional) CN1/CN13 code 6319146 Ignition transformer External sensor (optional)
Page 22 2.11 BOILER ELECTRICAL “MURELLE ELITE HE 35 T ErP” (fig. 11/a) EXP (24 VRAC) OP (24 VAC) (24 VRAC) (24 VRAC) (5 VDC) Cod. 6301416 (24 VDC) (5 VDC) (24 VDC) (5 VDC) (5 VDC) (5 VDC) Remote control SIME HOME...
Page 23: Characteristics
ON/OFF KEYS PC CONNECTION ON = Electricity supply to boiler is on To be used only with the SIME programming kit and OFF = Electricity supply to boiler is on but nor ready only by authorised personnel. Do not connect other for functioning.
Page 24 ACCESS TO INSTALLER'S INFORMATION For access to information for the installer, press the key (3 fig. 12). Every time the key is pressed, the display moves to the next item of infor- mation. If the key is not pressed, the system automatically quits the function. List of information. Please note the first key press illuminates the display only: 1.
Page 25 28. Indicator of valve opening control with board Mixed Zone 2 17. Indication of D.H.W. flowmeter load (i.e. 18 l/min and 0.3 l/min) or flow 17. Visualizzazione portata sanitaria flussimetro (es. 18 l/min 26. Visualizzazione comando apertura valvola con schedino (respectively ON and OFF) switch (respectively ON and OFF) e 0,3 l/min) o stato flussostato (rispettivamente ON e OFF)
Page 26 60 seconds, or by pres- presence of voltage 1 = Enabled sing one of the control keys (2 fig. 12). Allocation of SIME HOME channels 0 = Not assigned 1 = Circuit 1 3.3.1 Replacing the board or...
Page 27 – Interface with the following electronic systems: remote control SIME HOME code 8092280/81, thermal regulator RVS, connected to a management card of a mixed Zone code 8092234 and card Solar code 8092235.
Page 28 (ALL 14). If the D.H.W. sensor (SS) is faulty or open circuit, the boiler will work without modulation to the DHW temperature. TABLE 3 (SM - SS - SF sensors) Temperature (°C) Resistance (Ω) 12.090 8.313 5.828 4.161 3.021 2.229 1.669 ELECTRONIC IGNITION 35 T ErP...
Page 29: Use And Maintenance, Benchmark And Commissioning
This operation must be performed by 2) Press button authorised personnel using original seconds Sime components. To convert from natural gas to LPG or vice versa, perform 3) Identify the CO value at max power, the following operations: adjust using the shutter (5 fig. 16): –...
Page 30 and the retaining screw 2. MAINTENANCE As a condition of the warranty and to ensure correct operation and efficiency it is important that the boiler is serviced at regular intervals, at least once a year. This must be done only by a qualified technician.
Page 31 boiler will stop and display “ALL 06”. exchanger safety stat open, the burner FUNCTIONING ERRORS Press the reset button on the will turn off. If the stat closes within 1 Where there is a functioning error an control panel (2) to restart the boiler. minute, boiler will...
Page 32 The activation of this probe causes the and the display indicates ALL 22. – FLAME DETECTION ERROR 08 If the flame control detects aflame boiler to stop and error message “ALL During this error the boiler functions when one should not be detected, the 13”...
Page 33 continues to function normally, and Ensure that the auto air vent (17 fig. 3) is minimum and maximum outputs. only the antifreeze function on the opened, turn the electrical supply on. solar board is active. With the boiler on standby fill the system and pressurise to 1.5 bar.
Page 34 GAS BOILER SYSTEM COMMISSIONING CHECKLIST This Commissioning Checklist is to be completed in full by the competent person who commissioned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference. Failure to install and commission according to the manufacturer’s instructions and complete this Benchmark Commissioning Checklist will invalidate the warranty.
Page 35 SERVICE RECORD It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. Service Provider Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. SERVICE 01 SERVICE 02 Date:...
Page 36: Fault Finding And Functioning Errors
FAULT FINDING AND FUNCTIONING ERRORS If an electrical fault occurs on the appli- reads 0 then there is a short circuit. All switches including thermostat on test ance the preliminary electrical system Meter set on Ω (ohm) x 100 scale. Repeat leads from L to E - if meter reads other checks must be carried out first.
Page 37: Replacement Of Parts
REPLACEMENT OF PARTS – Disconnect wiring from gas valve EXPANSION VESSEL MAIN HEAT EXCHANGER – Disconnect sensing tube – Turn off power supply – Turn off power supply – Remove gas valve – Refit in reverse order ensuring – Remove boiler cover, see 4.4. –...
Page 38 15. Remove the manometer and analyser, close the test points, and check for tightness. – Check for gas soundness. Upstream pressure intake Intermediate pressure intake 6.12 PRINTED CIRCUIT BOARD (PCB) Air signal inlet (VENT) Downstream pressure intake – Isolate from power supply Capacity step –...
Page 39: Exploded Views
EXPLODED VIEWS 8114368 Murelle ELITE HE 35T ErP...
Page 42 POS. CODE DESCRIPTION 6138533 Right hand side frame part 6138632 Left hand side frame part 6255431 Expansion vessel lower support 6318070 Frame assembly lower side 6266074 Sealed chamber rear panel 6266152 Sealed chamber left hand side panel 6266153 Sealed chamber right hand side panel 6189589 Expansion vessel ﬁ...
Page 43 6248828 Air inlet gasket ø80 6028707 Air intake gasket 6288000 Air intake 6028710 Air/smoke manifold gasket 6287912 Air/smoke manifold 6248817 Lip seal for ø 60 pipe 6147409 Air/smoke manifold plug M14x1.5 6226417 O-ring 3043 1010215 Rubber pipe dia. 15x2,5 5183722 Rectang.
Page 44 6265880 C.H. return manifold 6226475 ORing diam.18,64x3,53 6265022 D.H.W. storage tank ﬂ ow pipe 6040225 Pressure relief valve 1/2” 3 bar 6226645 Spring clip 6120560 Pump nipple 3/4” 6272360 Circulating pump 6226644 Spring clip for rotating connection 6226636 D.H.W. elektrovalve ﬁ x.spring 6087332 Motor for Honeywell diverting valve 6273608...
Page 45 8114312-8114314 Murelle ELITE HE 30-35 ErP...
Page 48 POS. CODE DESCRIPTION MODEL 6138533 Right hand side frame part 6138632 Left hand side frame part 6255431 Expansion vessel lower support 6318070 Frame assembly lower side 6266074 Sealed chamber rear panel 6266152 Sealed chamber left hand side panel 6266153 Sealed chamber right hand side panel 6189589 Expansion vessel ﬁ...
Page 49 6278812 Air-gas hose upper side 6226465 O-ring Ø 183,83x2,62 6261412 6261405 6174816 Gasket for fan ﬂ ange 6034155 Condensate drainage pipe 2051123 Clamp diam. 24,2 2051122 Clamp diam. 22,1 2051120 Clamp diam. 17,3 6277130 Probe NTC D.4X40 6112330 Bush thermostatic 6226464 O-ring 115 diam.
Page 50 2030228 Gasket Ø 17x24x2 2030255 Gasket Ø 12,5x18,5x3 6280590 Three way ﬁ tting + cap kit 6017405 Flexible pipe M.F. 3/8” L=300 6226476 ORing diam.15x2 6226643 Pipe ﬁ xing spring 2030226 Gasket Ø 10,2x14,8x2 6098315 Ignition transformer 6288314 Sealed chamber front panel 5192200 Gasket for sealed chamber 6001210...
Page 51 6319643 Discharger cock 6013182 Automatic air vent 120A 6281431 14 l/min. ﬂ ow control 120B 6281432 16 l/min. ﬂ ow control 6175180 Flow control spacer 6304700 Control panel 6305160 Guidelight with led 6305120 Kit Rubber button 6247327 Cap for time programmer 6304890 Flap door assembly 6301416...
Page 52 APPENDIX 1 INDUSTRY GUIDANCE FOR INSTALLERS ON CONDENSATE DRAINAGE PIPE INSTALLATION This guidance is endorsed by HHIC members. 1. BACKGROUND During recent winters the UK has experienced prolonged spells of extremely cold weather - down to minus 20 C and below in many areas. This resulted in a significant increase in the number of calls to boiler manufacturers and heating engineers from householders with condensing (high efficiency) boilers where the condensate drainage pipe had frozen and become blocked with ice, causing the boiler to shut down.
Page 53 2.1 INTERNAL TERMINATION: Wherever possible, the condensate drainage pipe should be terminated at a suitable internal foul water discharge point such as (a) an internal soil and vent stack or (b) an internal kitchen or bathroom waste pipe, washing machine waste pipe etc. A suitable permanent connection to the foul waste pipe should be used.
Page 54 The use of fittings, elbows etc should be kept to a minimum and any internal “burrs” on cut pipework should be removed so that the internal pipe section is as smooth as possible. The customer/householder should be advised that even with the above measures this type of installation could freeze, and that if this were to occur then boiler shutdown could result, requiring remedial action - possibly involving a chargeable engineer call-out.
Page 55 NOTES The Benchmark Commissioning Checklist should be completed as required to record details of the condensate drainage pipe installation. Where an external condensate drainage pipe is installed, the customer should be made aware of the risks and consequences of its freezing and offered the option to fit trace heating (or other measures approved by the boiler manufacturer or service organisation).
Page 56 Figure 1 – Connection of condensate drainage pipe to internal soil and vent stack Boiler Visible air break 75 mm trap Visible air break and trap not required if there is a trap with a minimum condensate seal of 75 mm incorporated into the boiler Soil and vent stack Invert 450 mm minimum up to three storeys...
Page 57 Figure 2(a) – Connection of a condensate drainage pipe downstream of a sink, basin, bath or shower waste trap Boiler Visible air break 75 mm trap Visible air break and trap not required if there is a trap with a minimum condensate seal of 75 mm incorporated into the boiler.
Page 58 Figure 2(b) – Connection of a condensate drainage pipe upstream of a sink, basin, bath or shower waste trap Boiler Visible air break at plug-hole 75 mm sink, basin, bath or shower waste trap Sink, basin, bath or shower with integral overflow Open end of condensate drainage pipe direct into gully 25 mm min below grating but above water level;...
Page 59 Figure 3 – Connection of a condensate pump - typical method (NB manufacturer’s detailed instructions should be followed). IND GUIDE INST 10-11 HHIC REF T11/0027BRev8...
Page 60 Figure 4 – Connection of condensate drainage pipe to external soil and vent stack Boiler 450 mm minimum up to three storeys Visible air break Minimum internal diameter 19 mm 75 mm trap Pipe size transition point Visible air break and trap not required if Minimum internal diameter 30 mm there is a trap with a minimum condensate Water/weather proof insulation...
Page 61 Figure 5 – External termination to rainwater downpipe (NB only combined foul/rainwater drain) Condensate discharge pipe from boiler Air gap Pipe size transition point 68 mm PVCu strap-on fitting Water/weather proof insulation Minimum internal diameter 19 mm 43 mm 90° male/female bend Minimum internal diameter 30 mm External rain water pipe into foul water End cut at 45 °...
Page 62 Figure 6 – External drain, gully or rainwater hopper Boiler Visible air break 38 mm minimum trap Visible air break and trap not required if there is a trap with a minimum condensate seal of 38 mm incorporated into the boiler External length of pipe 3 m maximum Open end of condensate drainage pipe direct into gully 25 mm min below grating but above water level;...
Page 63 Figure 7 – Example of a purpose-made soakaway Condensate discharge pipe from boiler Ground (this section of the condensate drainage pipe may be run either above or below ground level); End cut at 45 ° Diameter 100 mm minimum plastic tube Bottom of tube sealed Limestone chippings Two rows of three 12 mm holes at 25 mm centres, 50 mm from bottom of tube and...
Page 64 Turn off appliance and call SIME LTD Technical HelplIne for advice. NOTE - if no flue gas sampling point is present and the correct pro- cedure is not specified in the manual, contact SIME LTD Technical the appliance must not be commissio- Helpline for advice.
Page 65: User Instructions
(pos. 2) “MURELLE ELITE HE 30-35 ErP” & to activate the winter mode functioning “MURELLE ELITE HE 35 T ErP” - a (heating and D.H.W.). The display will be THE GAS SAFETY (INSTALLATION AND USE) REGULATIONS 1996.
Page 66 1.3.2 Regulation C.H. temperature (fig. 25) To set the temperature of the water for Circuito heating, press the key of the controls Heating circuit 2 riscaldamento 2 (2). The first time the key is pressed, the SET of heating circuit 1 is selected. The second time it is pressed, the SET if second zone fitted is selected.
Page 67 ERRORS AND SOLUTIONS – ALL 06 (fig. 27/c) – ALL 13 (fig. 27/e) Press the key of the controls (2) Press the key of the controls (2) When there is a functioning error, the to re-start the boiler. to re-start the boiler. display shows an alarm and the blue If the error persists seek help and If the error persists seek help and...
Page 68 must be available for servicing the appli- safe and economical operation of this ELECTRICAL SUPPLY ance: appliance. The appliance functions as a fan assisted balanced flue unit. THIS APPLIANCE MUST BE EARTHED. For servicing The flue terminal MUST NOT BE The mains supply must be fused at 3 ABOVE THE amp.
Page 69 DIGITAL TIME CLOCK - Code 8092229 When the selector is in the “AUTO” position, boiler When finished programming, set the selector to functioning is automatically controlled on the basis “RUN” position. of the temperature levels and time periods set. The second selector must be in the “RUN”...
Page 70 ANALOGIC RF TIME PROGRAMMER - Code 8092231...
Page 71 DIGITAL RF TIME PROGRAMMER - Code 8092232...
Page 72 Sime Ltd 1a Blue Ridge Park Thunderhead Ridge Glasshoughton, Castleford, WF10 4UA Phone: 0845 9011114 Fax: 0845 9011115 www.sime.co.uk Email: enquiries@sime.co.uk...

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