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ChargePoint SM-A127FZBVEUA Manual

Networked charging station
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ChargePoint CP6000 Series
Networked Charging Station
Installation Guide

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Summary of Contents for ChargePoint SM-A127FZBVEUA

  • Page 1 ChargePoint CP6000 Series Networked Charging Station Installation Guide...

  • Page 2: Important Safety Instructions

    Read and follow all warnings and instructions before servicing, installing, or operating the ChargePoint® charging station. Install and operate only as instructed. Failure to do so may lead to death, injury, or property damage, and will void the Limited Warranty.
  • Page 3 Copyright and Trademarks ©2013-2023 ChargePoint, Inc. All rights reserved. This material is protected by the copyright laws of the United States and other countries. It may not be modified, reproduced, or distributed without the prior, express written consent of ChargePoint, Inc.

  • Page 5: Table Of Contents

    Contents IMPORTANT SAFETY INSTRUCTIONS 1 Introduction Accessing Complete Documentation Power Management Site Requirements Bring These Tools and Materials Inspect the Boxes for Contents 2 Install a Pedestal Mount Prepare the Pedestal for Mounting Mount the Pedestal Install the Housing Install the CMK 3 Install a Wall Mount Mount the Brackets Mount the CMK...
  • Page 6 6 Complete Station Setup Power Up Configure and Pinpoint the Station Start a Charging Session Questions?

  • Page 7: Introduction

    ChargePoint network to complete installation. Find online training at: chargepoint.com/installers If the charging station is not installed by a ChargePoint certified installer, using a ChargePoint approved method, it is not covered under warranty and ChargePoint is not responsible for any malfunctions.

  • Page 8: Accessing Complete Documentation

    Power Management Using ChargePoint Power Management technology, sites can install more stations than would otherwise be supported by the available electrical service. A maximum aggregate load is defined for a group of charging stations. ChargePoint cloud-based services manage the individual power output of each station (or port) to ensure the maximum load is never exceeded.

  • Page 9: Bring These Tools And Materials

    Bring These Tools and Materials Bring These Tools and Materials To install CP6000 charging stations, you need the following tools: L wrench - Torx end (T25) L wrench - Hex end (4 mm) included, combined with 4 mm hex included, combined with T25 Torx Mini-ratchet wrench Torx screwdriver (T25) Adjustable torque wrench...

  • Page 10: Inspect The Boxes For Contents

    Circuit share jumper kit Quick Reference Guide, rating labels IMPORTANT: If a single supply circuit is feeding a dual port station, you MUST install power management jumpers for both ports to operate correctly. Contact ChargePoint Support to order power management jumpers if required.

  • Page 11: Install A Pedestal Mount

    Install a Pedestal Mount Prepare the Pedestal for Mounting Lift the power plate cover. Loosen, but do not remove, two screws.
  • Page 12 Remove the power plate and set it gently on a padded surface. Use the L-wrench or mini-rachet wrench to loosen, but not remove, two screws.

  • Page 13: Mount The Pedestal

    Mount the Pedestal Remove the housing (a) from the pedestal (b). Keep the rubber spacer (c) in place. Mount the Pedestal Confirm that the location has been prepared according to the Site Design Guide and the Concrete Mount Template by visiting chargepoint.com/guides.
  • Page 14 You should see the following: Concrete mounting template Three bolts set into concrete Two nuts and three washers on each bolt Template front Bolts extending 60 mm (2 1/3 in) to 100 mm (4 in) Conduit stub-up measuring 152 mm (6 in) to 590 mm (2 ft) Approximately 1.5 m (5 ft) of service wiring CPF50 adapter cover (only if replacing CPF50)
  • Page 15 Mount the Pedestal Remove top nuts and washers. Adjust the lower nuts as necessary to be level.
  • Page 16 Place the pedestal over the conduit and route the wiring through the pedestal. IMPORTANT: Avoid damaging the conduit. IMPORTANT: Ensure the pedestal is facing the parking space. Fasten the pedestal to the bolts and hand tighten.
  • Page 17 Mount the Pedestal Ensure pedestal is level and plumb. Verify accuracy after each adjustment by positioning the level at various locations on the pedestal, above each bolt. Torque the top nuts to 120 Nm (88 ft-lb).

  • Page 18: Install The Housing

    Install the Housing Align and slide the rubber spacer down. Optional: If replacing a CPF50, tuck the edges of the rubber spacer below the black plastic cover.
  • Page 19 Install the Housing Slide the housing down. Align the screws.
  • Page 20 Firmly align pedestal to the bottom surface. IMPORTANT: Do not seal the pedestal to the concrete pad with caulking, silicone, or other sealing material. The pedestal is designed to shed moisture between its bottom surface and the concrete pad. Sealing the pedestal to the concrete can trap water inside the housing.
  • Page 21 Install the Housing Alternative Installation: Side Mounted Conduit If the conduit cannot come from below the pedestal (existing concrete in a parking garage, for example), mount the pedestal and ensure it is level and tight, then follow these steps. You need a hole saw or a knockout punch. Mark the conduit entry point on either side of the housing.
  • Page 22 Pull wire through the conduit, protecting the wires from sharp edges of the internal structural components. Seal the conduit entry into the pedestal housing using an approved sealing method. IMPORTANT: Ensure the installation complies with all applicable codes and ordinances.

  • Page 23: Install The Cmk

    Install the CMK Install the CMK Remove the two stickers covering the holes on the back of the pedestal housing. Position the Cable Management Kit (CMK) packaging near the base of the pedestal.
  • Page 24 If you do not see a knot tied near the top of the cable clamp rope, pull the rope out about 600 mm (2ft) and tie a slip knot near the top of the CMK.
  • Page 25 Install the CMK Remove and discard the shipping screws. WARNING: When you remove the shipping screws, the counterweights are free to move in either direction. To prevent damage or injury, always carry the assembly with the top end higher than the bottom end.
  • Page 26 Stand the CMK upright slowly. The counterweights will drop.
  • Page 27 Install the CMK Place the CMK behind the pedestal housing and align the mounting screws (top) and nuts (bottom). Lower the CMK.
  • Page 28 IMPORTANT: Make sure there is no gap between the spacer and the pedestal housing.
  • Page 29 Install the CMK Torque the top T25 screws to 5.7 Nm (50 in-lb). Use a 10 mm wrench to tighten the nuts near the bottom to 5.7 Nm (50 in-lb). After installing the pedestal mount, go to Connect Wiring - North America.

  • Page 31: Install A Wall Mount

    Install a Wall Mount Mount the Brackets Mark holes and ensure they are level. Note: Images are not to scale. Measurements appear in metric units (mm), followed by imperial equivalents (inches). Wall mount brackets Ground level Use a drill and bit appropriate for the type of wall to drill four holes.
  • Page 32 For masonry or concrete walls, insert masonry anchors (not included) rated for at least 318 kg (700 lb) of pull-out force. Hollow wall Bridge two studs with channel strut Wood studs 10 mm (3/8 in) lag bolts; at least 64 mm (2 1/2 in) long 10 mm (3/8 in) washers, Appropriate channel strut nuts Masonry wall...
  • Page 33 Mount brackets and ensure they are level.

  • Page 34: Mount The Cmk

    Mount the CMK Position the Cable Management Kit (CMK) packaging near the wall. Place the front brackets within reach.
  • Page 35 Mount the CMK If you do not see a knot tied near the top of the cable clamp rope, pull the rope out about 600 mm (2ft) and tie a slip knot near the top of the CMK.
  • Page 36 Remove and discard the shipping screws. WARNING: When you remove the shipping screws, the counterweights are free to move in either direction. To prevent damage or injury, always carry the assembly with the top end higher than the bottom end.
  • Page 37 Mount the CMK Remove the spacer. Stand the CMK upright slowly. The counterweights will drop.
  • Page 38 Tilt the CMK up against the rear brackets, rest the bottom on the ground and steady with one hand while using the other to position the top front bracket. Align both sets of brackets. Insert the M6 x 20 mm screws and torque to 7 Nm (5 ft-lb).

  • Page 39: Prepare The Housing

    Prepare the Housing Prepare the Housing Lift the power plate cover. Loosen, but do not remove, two screws. Move the power plate and set it gently on a padded surface.
  • Page 40 Drill or use the knockouts in the housing to create holes for the conduit. If drilling holes, drill near the center of the lower housing plate. 33 mm (1.3 in) knockout 24 mm (0.95 in) knockout (optional Ethernet wiring) Maximum sizes for larger conduit: Two 40 mm (1.5 in) conduits (power in), 0.75 inch conduit (optional Ethernet) One 68 mm (2.5 in) conduit (power in), 0.75 inch conduit (optional Ethernet)
  • Page 41 Prepare the Housing Snap lower bracket onto station.

  • Page 42: Install The Housing

    Install the Housing Insert two flange bolts (a) half way through the upper bracket. Insert two threaded posts and nuts (b) on the bottom bracket. Align the mounting screws (top) and nuts (bottom) and hang the housing.
  • Page 43 Install the Housing Use L-wrench or mini-rachet wrench to torque two flange screws (upper) and two preinstalled nuts (lower) to 5.7 Nm (50 in-lb).

  • Page 44: Install The Conduit

    Install the Conduit Feed conduit through lower station bracket and into station. The length of wire available from the end of the conduit or the wall mount base must be at least 300 mm (12 in). Select the appropriate gland or hardware and sealant, if applicable, to attach the conduit to the station.

  • Page 45: Connect Wiring - North America

    Connect Wiring - North America CAUTION: Use copper conductors only. Do not provide GFCI protection at the panel. The CP6000 has built-in GFCI protection. In areas with frequent thunderstorms, add surge protection at the service panel for all circuits. Use new circuit breakers only. Ensure all power and ground connections (especially those at the breaker) are clean and tight.
  • Page 46 Connect To These Systems 120/240 VAC, 1Ø Bonded Neutral Station is connected to L1 and L2 Neutral is not used 120/208 VAC, 3Ø Wye Bonded Neutral Station may be connected to any two lines Neutral is not used...
  • Page 47 Do Not Connect to These Systems 208 VAC 3Ø Wye, ungrounded Floating Neutral Voltage of either line to ground is undetermined Neutral is not grounded 120/240 VAC 3Ø Delta, corner-grounded Voltage of any line is not 120 V nominal relative to ground Any system where the center point of the AC power source is not grounded.

  • Page 48: Install Circuit Sharing Jumpers

    Install Circuit Sharing Jumpers Circuit sharing jumpers may be required for certain station installations. These include: Single port stations Single circuit installations to supply power to dual port stations Jumpers are included with charging stations. IMPORTANT: Circuit sharing jumpers cannot be installed with the Power Plate in the housing. If the station is not being configured for circuit sharing, go to Install the Power Plate.

  • Page 49: Install The Power Plate

    Install the Power Plate IMPORTANT: Ensure circuit sharing jumpers are fully seated. Install the Power Plate Align the power plate with the housing and slide it down until it touches the metal bracket. Ensure the power plate is seated correctly. Slide the power plate block cover up.

  • Page 50: Connect The Wiring

    Connect the Wiring Strip the wires 30 mm (1 3/16 in). IMPORTANT: Cut wires straight across at 90° and not at an angle.
  • Page 51 Connect the Wiring To open the center terminal block, insert an 8 mm (5/16 in) hex driver and rotate it counter- clockwise. You might need to lift the label flap to access the terminal block. Hold the driver in place to keep the terminal open while inserting the wire. IMPORTANT: If you use the orange button to lock the terminal block in the open position, use only counter-clockwise rotation to release it.
  • Page 52 Insert the ground wire into the center terminal. Note: Make sure the wire is fully seated and no bare wire is visible outside the terminal block. While holding the wire in place, release the hex driver to secure the wire in the terminal block. Repeat previous steps for each wire.
  • Page 53 Connect the Wiring Take a picture of the completed terminal block wiring with labels to submit during pinpointing. IMPORTANT: Ensure that you take a photo of the wires in the terminal block before continuing the installation process. IMPORTANT: You should not see any copper wire outside the terminal block.
  • Page 54 A single circuit, dual port A single circuit, single port The number of dedicated circuits required depends on the type of installation and the power available at the site. Refer to the CP6000 Datasheet on chargepoint.com/guides for electrical input and output specifications.
  • Page 55 Connect the Wiring 208 VAC Single Phase Dual Circuit, Dual Port Neutral Main breaker Neutral bus Ground bus Left breaker Right breaker L1 left L1 right Ground L2 left L2 right Wire strip length 30 mm (1 3/16 in)
  • Page 56 208 VAC Single Phase Single Circuit, Dual Port Neutral Main breaker Neutral bus Ground bus Breaker Ground Jumper Wire strip length 30 mm (1 3/16 in)
  • Page 57 Connect the Wiring 208 VAC Single Phase Single Circuit, Single Port Neutral Main breaker Neutral bus Ground bus Breaker Ground Jumper Wire strip length 30 mm (1 3/16 in)

  • Page 58: Check Voltages

    If the voltages are not within 10% of the voltages in the table above, ensure the wiring has been properly connected. Refer to the detailed wiring diagrams in this chapter. For grounding requirements, see the CP6000 Datasheet on chargepoint.com/guides. Resolve any wiring issues and ensure voltages are correct.

  • Page 59: Assemble The Station

    Assemble the Station Connect the Head Assembly Lower the power plate cover. Open the head assembly package. Remove the head assembly from the packaging. IMPORTANT: Hold the metal castings on the sides of the head assembly, not the plastic front cover, to avoid damaging the front cover.
  • Page 61 Align the rails on the head assembly with the pedestal and slide it into the pedestal housing. The head assembly rests on the L-wrench connected to the side of the assembly. Loosen, but do not remove, the screws that secure the Control and Communications Unit (CCOM) to the head assembly.
  • Page 62 Lift the CCOM up and tilt it away from the head assembly. The bottom edge of the CCOM rests on the upper edge of the holster assembly.
  • Page 63 Ensure there is no visible damage to the connector pins. Attach the smart cable by partially engaging one screw and then partially engaging the second screw. On single port stations, attach the smart cable to the right side as you are facing the charging station.
  • Page 64 Torque both the top and bottom screws to 1.1 Nm (10 in-lb) to secure the smart cable. Connect the RJ45 Ethernet cables from the smart cable assembly to the bottom of the CCOM.
  • Page 65 Slide the RJ45 Ethernet cables into the slots. Raise the CCOM and slide it into place on the head assembly.
  • Page 66 Torque the screws to 1.7 Nm (15 in-lb) to secure the CCOM. Remove the L-wrench.
  • Page 67 Slide the head assembly all the way into the pedestal housing. Ensure the head assembly is fully seated.
  • Page 68 Using the L-wrench, tighten two screws. Take a picture of the activation label, remove the protective film, and give the protective film with the label to the station owner.
  • Page 69 Slide the top cap onto the head assembly, adjusting as necessary to clear the SEVC cables, until it fits into place. Torque two captive screws to 1.1 Nm (10 in-lb).

  • Page 70: Install Cable Clamps

    Install Cable Clamps Uncoil the charging cable by gently extending it all the way out and away from the station. Rotate the plug as needed to remove any twist or kinks. Position the charging cable near the base of the station.
  • Page 71 Install Cable Clamps Align the knot bearing on each rope to its corresponding mating feature on the cable clamp.
  • Page 72 Using tool provided, turn the knot bearing clockwise approximately 1/4 turn. You may need to push down while turning the knot bearing. IMPORTANT: Ensure no gap exists between the top cap and the ball.
  • Page 73 Install Cable Clamps Untie the knot near the top of the CMK.
  • Page 74 Check that the charging cable extends and retracts fully and smoothly. Insert the charging cables into their corresponding holsters.

  • Page 75: Complete Station Setup

    A smartphone with a camera, QR code scanning (usually built into the camera app), Internet connectivity, and the ChargePoint Installer App Note:You can also use the Installation Wizard and the Pinpoint Portal (o.chargepoint.com). The exact location (to the parking space) where the CP6000 charging station is physically installed Power Up Power up the station at the breaker panel.
  • Page 76 Check the status lights (a) and the light bar (b). The status lights pulse yellow while the station is booting up. If any lights are not functioning, or you find other issues, contact ChargePoint Support. Status Light Color Operating Definitions...
  • Page 77 Status Light Color Fault Definitions Yellow, Plugged in but not authorized, reported as blocked pulsing White Offline...

  • Page 78: Configure And Pinpoint The Station

    Configure and Pinpoint the Station Use either one of the following two methods to configure and pinpoint the charging station: ChargePoint Installation Wizard and Pinpoint Portal ChargePoint Installer App Installation Wizard and the Pinpoint Portal Enter the activation password printed on the activation label. (The activation label was on the plastic film on the front lens.)
  • Page 79 Confirm the MAC address and activation password are automatically entered and correct. Tap Next. If your smartphone does not have a scanning app: Using your smartphone, navigate to o.chargepoint.com. Enter the MAC address and activation password printed on the activation label and tap Next. IMPORTANT: Verify the station serial number before proceeding.
  • Page 80 ChargePoint Installer App Use the ChargePoint Installer App to complete the station setup procedure. If you do not already have the Installer App, scan the QR code to download the app, and sign up. Open the ChargePoint Installer App and log in.

  • Page 81: Start A Charging Session

    Initiate a charging session Unlock the holster and pull out the charge handle Plug the handle into the emulator (if available) Holster the handle Verify that the handle is locked again Questions? Go to chargepoint.com/support and find your region’s technical support number.
  • Page 83 The Limited Warranty you received with your charging station is subject to certain exceptions and exclusions. For example, your use of, installation of, or modification to, the ChargePoint® charging station in a manner in which the ChargePoint® charging station is not intended to be used or modified will void the limited warranty. You should review your limited warranty and become familiar with the terms thereof.

This manual is also suitable for:

Cp6021b

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