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Peco DIXIE CHOPPER 38131511 Operator's Manual

Por-x driven-grass collection system
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P P P P P P
P P
P
P P
PECO
PECO
PECO
PECO
PECO
MANUAL PART#: Q0587
PTO-X DRIVEN - GRASS
R
R R
COLLECTION SYSTEM
Model # 38131511
OPERATOR'S MANUAL
ASSEMBLY
OPERATION
Eagle HP
Deck Sizes: 60" & 72"
Model Year: 2021 - Newer
MAINTENANCE
Initial Release - March 2022

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Summary of Contents for Peco DIXIE CHOPPER 38131511

  • Page 1 P P P P P P PTO-X DRIVEN - GRASS PECO PECO PECO PECO PECO COLLECTION SYSTEM Model # 38131511 Eagle HP Deck Sizes: 60” & 72” Model Year: 2021 - Newer OPERATOR’S MANUAL ASSEMBLY OPERATION MAINTENANCE MANUAL PART#: Q0587...

  • Page 2: Table Of Contents

    GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Bag Assy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22 Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3 Bag Assy Installation - - - - - - - - - - - - - - - - - - - - - 22...
  • Page 3 This signal word indicates a potentially hazardous situation which, if not DANGER avoided, will result in death or serious injury. White letters on RED This signal word indicates a potentially hazardous situation which, if not WARNING avoided, could result in death or serious injury. It may also be used to alert against unsafe practices.

  • Page 4: Warranty

    6. REMEDIED EXCLUSIVE: The only remedies the purchaser has in connection with the breach or performance of any warranty on New PECO, Inc. consumer products are set forth above. In no event will New PECO, Inc. be liable for special incidental or consequential damages.

  • Page 5: Introduction And Description

    Section I - INTRODUCTION AND DESCRIPTION Introduction Description We are pleased to have you as a PECO customer. Your The grass collection system is designed for turf collection system has been designed to give you a low maintenance where there is a need to collect the grass maintenance, simple, and effective way to collect the clippings as the mower cuts the turf.

  • Page 6: Installation For Use

    Section II - INSTALLATION FOR USE The engine pulley assembly must be installed using an Preparation Of Mower arbor press or equivalent. During installation, opposite bearing inner race must be supported or bearing NOTE: The mower deck PTO belt must be removed damage may occur.

  • Page 7: Top Side Frame Bracket Installation

    Top Side Frame Bracket Installation Before the installation of the Top Side Frame Brackets, locate and remove the hardware used to secure the lower part of the ROPS to the mower, refer to Figure A. It is recommended to work and install on one side first before moving onto the other side.

  • Page 8: Side Frame Bracket Installation

    Side Frame Bracket Installation Before the installation of the Side Frame Brackets, locate and remove the (2) set of hardware used to secure the lower part of the mower’s rear frame, refer to Figure A. It is recommended to work and install on one side first before moving onto the other side.

  • Page 9: Main Frame Bracket Installation

    Side Frame Bracket Installation (cont.) Repeat the procedure for the installation of the Left Frame Bracket (Item #1). To secure the Left Frame Bracket (Item #1) to the mower’s rear lower Left side frame use (2) 3/8”-16 x 1-1/4” HHCS (Item #4) and (2) 3/8”-16 Flange Nuts (Item #5).
  • Page 10 Main Frame Bracket Installation (cont.) First, position and align the Main Frame Bracket (Item #1) to the mower’s rear frame and align the center and tab bolt holes to those on the mower and hitch receiver. Refer to the Figures below. Next, secure the Main Frame Bracket relatively loose to the mower’s rear by reinstalling the removed hardware from before, refer to Figure C.
  • Page 11 Main Frame Bracket Installation (cont.) Finally, secure the Main Frame Bracket (Item #1) to the Left Frame Bracket (Item #2) and Top Frame Bracket / Left (Item #3) by using (3) 3/8”-16 x 1” Carriage Bolts (Item #4), (2) 3/8”-16 x 1-1/4” Carriage Bolts (Item #5) and (5) 3/8”- 16 Ny-Flange Lock Nuts (Item #6).

  • Page 12: Lower Pto Mount Bracket Installation

    Lower PTO Mount Bracket Installation Before Installing the Lower PTO Mount Bracket (Item #1) loosen and remove the (2) 3/8”-16 x 1-1/2” Carriage Bolts (Item #3) previously used to secure the bottom right of the Right Frame Bracket (Item #2), see Figure below. Position the Lower PTO Mount Bracket (Item #1) to the Right Frame Bracket (Item #2) aligning the row of carriage bolt holes between the two parts.

  • Page 13: Top Pto Mount Bracket Installation

    Top PTO Mount Bracket Installation Before Installing the Top PTO Mount Bracket (Item #1) loosen and remove the (2) 3/8”-16 x 1-1/4” Carriage Bolts (Item #4) previously used to secure the bottom right of the Top Right Frame Bracket to the Right Frame Bracket (Item #2), see Figure below.

  • Page 14: Top Installation

    Mount Arm / Receiver Tube Assembly & Exhaust Shield / Top Installation Figure A First, place (5) Grade 5 3/8”-16 x 3-1/2” HHCS (Item #3) into the bolt holes of both the Top & Lower Mount Brackets, refer to Figure A. Then, position and place the Receiver Tube Assy / Mount Arm (Item #1) between the Mount Brackets and bolts.

  • Page 15: Lower Mount Tube Installation

    Lower Mount Tube Installation To secure the (2) Lower Mount Tube ( Item #1) to the Rear Lower Frame Bracket use (2) 5/16”-18 x 2” x 2-1/2” U-Bolt Item #2) and (4) 5/16”-18 Ny-Flange Locknuts ( Item #3) PER TUBE. Allow the Lower Mount Tubes to rest on the lower tab of the Rear Frame Bracket.
  • Page 16 PTO Drive Assembly Once the Mount Arm Assembly is installed and secured to the mower, assemble the Drive Assembly P#(A2061_02), Belt Guard Assembly P#(A2069_02) & Idler Mount Assembly P#(A2067_02). First, attach the Belt Guard Assembly P#(A2069_02) to the Drive Assembly P#(A2061_02) using (2) 1/4”-20 x 5/8” Carriage Bolts P#(K1010) and (2) 1/4”-20 Ny-Flange Lock Nuts P#(K2014).
  • Page 17 PTO Drive Assembly (Continued) Attach the Idler Mount Assembly P#(A2067_02) to the Drive Assembly using (1) 3/8”-16 x 1” HHCS (A) (Item #1), (1) 3/8”-16 x 1” Carriage Bolt (B) (Item #2) and (2) 3/8”-16 Ny-Flange Lock Nuts (Item #3). Refer to Figure B. Leave Bolts Loose (Note: Orientation of bolts A &...
  • Page 18 Drive Assembly and Belt Installation (Note: It is recommended that someone assist during this step.) Insert the Drive Assembly into the receiver tube on the Mount Arm Assembly until the Knob Plunger Pin engages. Once in place, turn Lock Handle clockwise until tight. Next, feed the AK83 Belt P#(M0315) between the Belt Guard and the Idler Mount Assembly.

  • Page 19: Boot Kit Installation

    Boot Kit Installation First, remove the mower’s Operator Controlled Discharge Chute (OCDC) and attach the Boot Plate Adapter (Item #7) to the far right mounting hole as shown in Figure B using (1) 3/8”-16 x 1” Hex Head Cap Screw (Item #8), (1) 3/8” Flat Washer (Item #9) and (1) 3/8”-16 Ny-Flange Lock Nuts (Item #6).

  • Page 20: Inlet Installation

    Top Assembly To Upper Frame Assembly Installation Align the Top Assembly Pivot Holes to the Upper Frame Assembly. See Figure A below. Before fastening, pull Rubber Dust Guard outward to seal against Upper Frame Assembly (towards the mower’s operator seat). Fasten the Top Assembly to the Upper Frame Assembly using (2) 5/16”-18 x 2-1/2”...

  • Page 21: Even Bag Fill Adjustment

    Hinge Kit Assembly Installation Assemble the Hinge Kit using (1) Latch Plate P#(B0884), (1) 5/16”-18 x 1-1/4” HHCS P#(K1156), (1) 5/16”-18 Ny- Flange Lock Nut P#(K2516), (3) 5/16” Flat Washers P#(K0042), (1) Latch Spacer P#(S0006), (2) Extra Heavy 5/16” Fender Washers P#(K0505) and (1) 5/16”-18 Lock Nut P#(K0506). Leave the nuts loose enough to allow fluid movement of the top when opening and closing.
  • Page 22 Bag Assembly First, take one of the Bag Ring Split Ends and insert it through the Bag Seam Opening. Next, rotate the Bag around the Bag Ring (1) full turn (360 degrees) until the Bag Ring Split Ends and the Bag Seam Opening are positioned on the same side.

  • Page 23: Wiring Harness Installation

    Wiring Harness Installation Insert the PTO Switch in and through the PTO Switch Bracket (P#B1020) then attach and secure the Safety Cover (P#P0073). WARNING Before routing the PTO Switch (#2), locate and loosen the existing cap head screw located on the To Prevent Serious Injury- bottom right side of the mower’s control panel.
  • Page 24 Wire Harness Installation (Continued) Figure B...

  • Page 25: Length Of Hose Adjustment

    Length Of Hose Adjustment Lower Hose To Blower Cone Installation The hoses in the following steps must be cut to fit your machine. Do not cut the hoses until you have tried to fit Slide a Hose Clamp P#(J0080) over both ends of the them on your machine.

  • Page 26: Impeller Blade Removal/Replacement

    Impeller Blade Removal/Replacement To Remove: First remove the 5/16”-24 x 1” HHCS P#(K0428) (#1), Taper Lock Bushing Washer P#(K0284) (#3), (2) 5/16 Flat Wahers P#(K0042) and Spacer Bushing P#(S0159) (#4) from the Taper-Lock Bushing P#(S0157) (#5). Next remove the (2) 1/4”-20 x 1” HHCS (#2) and place them into the threaded holes of the Taper-Lock Bushing (#5). Gradually thread each bolt evenly into the Taper-Lock Bushing, forcing the blade to break-away from the Taper-Lock Bushing.

  • Page 27: Weight Kit Installation

    Weight Kit Installation Remove the existing front name plate by removing the top two screws and bottom two screws. Refer to Figure A. Remove the footrest to expose (4) large carriage bolts and nuts, located behind the name plate. Remove and keep (2) existing nuts from the existing carriage bolts, (1) from the far lower left and (1) from the far lower right.
  • Page 28 Weight Kit Installation (Continued) Position and align the Caster / Weight Bracket Support (Item #2) to the inside of the right caster of the mower. Refer to Figure D. Next, align the Right Caster / Weight Bracket (Item #1) to the outside of the mower’s right caster and secure the Right Caster / Weight Bracket using (3) 3/8”-16 x 1-1/4”...
  • Page 29 A2207 Mount Arm / Tube Assembly Exploded Parts View...
  • Page 30 A2092 Idler Arm Assembly A2067_02 Idler Mount Assembly...
  • Page 31 A2058 Gearbox Sub-Assembly...
  • Page 32 A2059_01 Clutch Sub-Assembly...
  • Page 33 A2057_01 Drive Assembly Exploded Parts View...
  • Page 34 A2060_01 Mounted Drive Assembly...
  • Page 35 A2039_02 Base Drive Assembly...
  • Page 36 A2061_02 Drive Assembly / 4-Blade Impeller...
  • Page 37 A1158 Top Assembly Exploded Parts View...
  • Page 38 A1157 Top Assembly Exploded Parts View...
  • Page 39 A2223 Top Assembly Exploded Parts View...

  • Page 41: Safety Decals

    SAFETY DECALS To promote safe operation, New PECO, Inc. supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. P P P PECO...

  • Page 42: Operating Instructions

    SECTION III OPERATING INSTRUCTIONS General Safety Only qualified people familiar with this operator’s manual and the mower’s operator’s manual should operate this machine. Operation And Tips On Mowing A. Perform BEFORE EACH USE the maintenance list referenced in Section IV. B.

  • Page 43: 4-2 Lubrication

    If for any reason your Service Center is unable to service your collection system or supply replacement parts, contact New PECO, Inc. and include the following information on the chart below. DOCUMENT THE FOLLOWING INFORMATION FOR FUTURE REFERENCE...

  • Page 45: Troubleshooting

    Troubleshooting 2017 (v1.0) Collection System Performance Problem Possible Cause Corrective Action — Cutting blades are bent or — Install new cutting blade unbalanced — Loose blower pulley or pulley Abnormal Vibration — Tighten the pulley assembly — Contact dealer to replace —...
  • Page 46 P P P P P P PECO PECO PECO PECO PECO New PECO, Inc. 10 Walden Dr | Arden, North Carolina 28704 Phone: 1-800-438-5823 | 828-684-1234 Fax: 828-684-0858 Email: peco@lawnvac.com Website: www.lawnvac.com...

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