Venturo HT60KX-30 Owner's Manual
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Venturo HT60KX-30 Owner's Manual

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OWNER'S MANUAL
PARTS &
INSTALLATION MANUAL
HT60KX-30
Included in this manual:
HT60KX-30 (VLC)
• 10,000 lb Hydraulic Telescopic Service Crane
• Venturo Logic Control System w/ Proportional Control
• 30 ft Fully-Powered, Two-Stage, Boom Extension
VENCO VENTURO INDUSTRIES LLC
12110 BEST PLACE | CINCINNATI, OHIO 45241
This manual also available online at www.venturo.com.
INST-28417
October 2022
HWBACA-V*A0
800-226-2238

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Summary of Contents for Venturo HT60KX-30

  • Page 1 HT60KX-30 Included in this manual: HT60KX-30 (VLC) • 10,000 lb Hydraulic Telescopic Service Crane • Venturo Logic Control System w/ Proportional Control • 30 ft Fully-Powered, Two-Stage, Boom Extension VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE | CINCINNATI, OHIO 45241 800-226-2238 This manual also available online at www.venturo.com.
  • Page 3 SAFETY DECALS DRAWING & LIST 22181C SAFETY DECALS DRAWING & LIST 28443 SAFETY DECALS DRAWING & LIST 28425 DECALS; BOOM CAPACITY 23748 DECALS; VENTURO LOGIC CONTROLS (VLC) 7607200A SECTION 200: INSTALLATION 28432 CRANE INSTALLATION, PG. 1 23806 CRANE INSTALLATION PG. 2 20051...

  • Page 4: Specifications

    SECTION 100 DESCRIPTION & SPECIFICATIONS VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607100A...

  • Page 5: Installation Dimensions

    29' - 10 " THIS SECTION SCALED 2:1 FOR CLARITY OVERALL LENGTH: RETRACTED = 15' - 9 " EXTENDED = 32' - 1 " TITLE DATE SECTION C100 INSTALLATION DIMENSIONS 11-29-22 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28420 HT60KX-30' SERIES CRANES...
  • Page 6 F R O N T O F C R A N E " " " " 22" 19 " " TITLE DATE SECTION C100 BASE MOUNTING DIMS 11-10-22-A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23802 HT60/66KX VLC SERIES 02-06-19...

  • Page 7: Maximum Load Capacity

    HT60KX, 13' - 22' - 30' BOOM, WITH VENTURO LOGIC CONTROL SYSTEM CRANE SERIAL NUMBER: ____________________ MAXIMUM LOAD CAPACITY CHART 6350 5050 3600 2775 8900 7125 2325 5100 3975 2050 3350 10000 10000 8625 2950 6800 1875 5750 2725 5100...
  • Page 8 SECTION 150 SAFETY VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607150A...

  • Page 9: Electrocution Hazard

    NOTE: ENVIRONMENTAL CONDITIONS SUCH AS FOG, SMOKE, OR PRECIPITATION MAY REQUIRE INCREASED CLEARANCES TITLE DATE SECTION ® HAZARD APPS & INFO C150 02-21-14M VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 15394 ET/HT CRANES 12-20-13L...
  • Page 10 CHART). ADDITIONAL CLEARANCES ARE REQUIRED FOR VOLTAGES IN EXCESS OF 50,000 VOLTS. REFER TO DRAWING 15394 FOR ADDITIONAL INFORMATION. DEATH OR SERIOUS INJURY WILL RESULT FROM CONTACT OR INADEQUATE CLEARANCE. TITLE DATE SECTION ® CRANE SAFETY & HZRDS C150 02-21-14D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 920612 HYDRAULIC CRANES 04-04-12C...
  • Page 11 ASSIST WIRE ROPE CLAMP IN HOLDING LOAD WARNING · Winches are not to be used to lift, support, or otherwise transport personnel TITLE DATE SECTION ® WINCH SAFETY C150 02-21-14D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 19217 HT CRANES 04-04-12C...
  • Page 12 FUNCTION: To inform the operator of manual overide locations. BOOM BOOM QUANTITY: PLACEMENT: Inside of rear cover. BOOM BOOM DOWN TITLE DATE SECTION DECAL DRAWING & LIST C150 11-30-22E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22181A HT40/50/60/66 SERIES 02-21-14D...
  • Page 13 To inform the operator of OF CRANE FUNCTIONS, manual override locations. REMOVE REAR COVER AND SEE INSTRUCTIONS QUANTITY: INSIDE. 20834-B PLACEMENT: Inside rear cover. TITLE DATE SECTION DECAL DRAWING & LIST C150 04-14-23H VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22181B HT40/50/60/66 SERIES 11-30-22G...
  • Page 14 PART NO.: 22499 DECAL: KNOW YOUR SIGNALS FUNCTION: To inform the operator of proper signals. QUANTITY: 1 PLACEMENT:Right side of rear cover. TITLE DATE SECTION DECAL DRAWING & LIST C150 11-30-22F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22181C HT40/50/60/66 SERIES 02-21-14E...
  • Page 15 PLACEMENT: In prominent location, so it is easily seen and readily ZONE 7 ZONE 4 identifiable. ZONE 6 ZONE 5 20927 TITLE DATE SECTION DECAL DRAWING & LIST C150 03-22-23 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28443 HT60 SERIES...
  • Page 16 I N T E N T I O N A L L Y L E F T B L A N K TITLE DATE SECTION C150 BOOM CAPACITY DECALS 11-10-22 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28425 HT60KX VLC SERIES...
  • Page 17 23742 DECAL: VLC, 2.94" x 6.00" FUNCTION: To show that the crane is equipped with Venturo Logic Controls QUANTITY: 2 each PLACEMENT: Each side of Housing S P A C E I N T E N T I O N A L L Y...

  • Page 18: Installation

    SECTION 200 INSTALLATION VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607200A...
  • Page 19 CRANE INSTALLATION, PAGE 1 HT60KX-30' VLC SERIES BODY REINFORCEMENT The truck body must be reinforced and outriggers provided to withstand the combined loads resulting from lifting and the weight of the crane and boom. The maximum combined overturning moment for the HT60KX is 60,000 ft. lbs.
  • Page 20 If your crane was purchased with optional engine start/stop and throttle control, refer to drawing 22615 in the replacement parts section for further information. TITLE DATE SECTION CRANE INSTALLATION C200 11-10-22B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23806 HT60/66 VLC SERIES 05-10-21A...
  • Page 21 STREETSIDE CURBSIDE TITLE DATE SECTION C200 ROTATION STOP LOCATION 03-09-23F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 20051 05-20-20E...

  • Page 22: Stability Test

    Overview Venturo follows the guidelines of ANSI B30.5 in defining stability. Generally speaking, a truck is considered stable as long as it is not on the verge of tipping - i.e. with the truck level, at least one tire on each corner of the truck must remain in contact with the ground.
  • Page 23 % of Rated Capacity for each of the 10 regions are provided above. CONDITIONS: · STABILIZERS FULLY EXTENDED & DOWN, ON FIRM LEVEL GROUND. TITLE DATE SECTION ® STABILITY CHART C200 05-11-17F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 20907 VENTURO CRANES 02-21-14E...

  • Page 24: Mounting Dimension

    MEASUREMENTS INCLUDE MOUNTING APARATUSES 4" 5.5" 40" 42" 2" 2" 2" 2" 5" 5" 18" 20" MEASUREMENTS EXCLUDE MOUNTING APARATUSES TITLE DATE SECTION ® C200 RESERVOIR DIMENSIONS 02-21-14E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22825 HYD. TANKS (25/40 GAL.) 06-04-13D...
  • Page 25 * HOSES AND FITTINGS BETWEEN PUMP, RESERVOIR, AND THE WINCH MUST HAVE AN 'NON-CLOSED CENTER CRANE NOT INCLUDED. UNRESTRICTED PATH TO TANK/ TRANSITION' TYPE. RESERVOIR. TITLE DATE SECTION HYDRAULIC COMPONENT INSTALLATION C200 08-08-23G VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22883 HT40-66, PROPORTIONAL 11-10-22F...

  • Page 26: Connection Guide

    SELECTOR VALVE MUST BE THE WINCH MUST HAVE AN 'NON-CLOSED CENTER UNRESTRICTED PATH TO TANK/ TRANSITION' TYPE. RESERVOIR. TITLE DATE SECTION CONNECTION GUIDE, PAGE 1 / 2 C200 08-09-23C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23015 HT CRANES 02-21-14B...
  • Page 27 INCLUDING HOSE SELECTOR VALVE MUST BE THE WINCH MUST HAVE AN SPECIFICATIONS 'NON-CLOSED CENTER UNRESTRICTED PATH TO TANK/ TRANSITION' TYPE. RESERVOIR. TITLE DATE SECTION CNNCTN GDE, PAGE 2/2 C200 08-08-23C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23014 HT CRANES 02-21-14B...
  • Page 28 HOSES TO AUGMENT SWIVELS CAUTION CAUTION SELECTOR VALVE MUST BE CASE DRAIN MUST RETURN 'NON-CLOSED CENTER DIRECTLY TO RESERVOIR TRANSITION' TYPE VALVE. WITHOUT RESTRICTION. TITLE DATE SECTION CONNECTIONS GUIDE C200 08-07-23G VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22913 HT CRANES 02-21-14F...

  • Page 29: Wire Rope Installation

    SOME WINCHES MAY BE SUPPLIED WITH A HEX NUT IN LIEU OF A WEDGE FOR INSTALLING THE WIRE ROPE. TITLE DATE SECTION ® WIRE ROPE INSTALLTN C200 02-21-14K VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22245 ET6K & LARGER CRANES 12-26-13J...

  • Page 30: Operation

    SECTION 300 OPERATION & MAINTENANCE VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607300B...
  • Page 31 Periodic Change - after every 300 hours of operation or two years. Winch Gear Oil High quality SAE 90 gear lubricant oil Severe Duty Swepco #201 multi-purpose gear oil TITLE DATE SECTION MAINTENANCE INFO C300 11-10-22D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23203 HT25/30/40/50/60/66KX(P) 02-21-14C...
  • Page 32 Avoid repeated rapid reversals of the control switches. This can cause the load to swing. Check all control functions to see that they are working as described in the following section. TITLE DATE SECTION CRANE OP / MNTNC INST C200 08-08-23A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23753 HT CRANES 10-11-18...
  • Page 33 The "Rotation" function also will continue to operate. VENTURO LOGIC CONTROL (VLC) SYSTEM This crane is equipped with Venturo's logic control system. The receiver collects data from the boom tilt sensor and hydraulic pressure transducer, and translates the results to one of the following actions: BOOM/RECEIVER...
  • Page 34 4. Disengage the PTO pump and idle speed control. 5. Power down the control pendant and store in a body compartment or the cab. TITLE DATE SECTION CRANE OP / MNTNC INST C200 11-10-22 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28436 HT60KX VLC SERIES...

  • Page 35: Emergency Stop

    BD - Boom Down (Elev.) BU - Boom Up (Elev.) MANUAL OVERRIDE SYSTEM Should an electrical failure occur, your Venturo crane can be operated manually. The manual overrides are intended for emergency use only and should not be used for normal operation.
  • Page 36 TERMINATES IN 3/8" CLOSED SWAGE SOCKET LOAD BLOCK HOOK: RATING: 5 TONNE (11,023 LBS) DIMENSIONS: COLOR BRAND GOLD CROSBY 2.50" 9.69" 7.50" TITLE DATE SECTION C300 WIRE ROPE & HOOK SPECIFICATIONS 03-21-23 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28421 HT60KX...
  • Page 37 SECTION 400 REPLACEMENT PARTS VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607400A...
  • Page 38 REFERENCE #28438 FOR REPLACEMENT PARTS LIST TITLE DATE SECTION C400 REPLACMENT PARTS DRWNG - MECHANISM 04-14-23A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28437 HT60KX VLC SERIES 11-17-22...
  • Page 39 * THESE ITEMS ARE INCLUDED IN 23720 KIT. PLEASE CALL TECHNICAL SUPPORT AT 1-800-226-2238 FOR ASSISTANCE. REFERENCE #28437 FOR REPLACEMENT PARTS DRAWING TITLE DATE SECTION C400 REPLACEMENT PARTS LIST - MECHANISM 04-14-23A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28438 HT60KX VLC SERIES 11-18-22...
  • Page 40 17 18 19 20 13 15 31 32 33 REFERENCE #28440 FOR REPLACEMENT FASTENERS LIST TITLE DATE SECTION C400 REPLACMENT FASTENERS DRWNG - MECH 04-14-23A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28439 HT60KX VLC SERIES 11-18-22...
  • Page 41 REFERENCE #28439 FOR REPLACEMENT FASTENERS DRAWING HHCS = HEX HEAD CAP SCREW PMS = PAN MACHINE SCREW S/S = STAINLESS STEEL TITLE DATE SECTION C400 PLCMNT FASTENERS LIST - MECHANISM 04-14-23A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28440 HT60KX VLC SERIES 11-18-22...
  • Page 42 TITLE DATE SECTION C400 REPL PARTS DWG, 30' BOOM, 23880 11-10-22D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24164 HT45/55/60KX-30' VLC SERIES 04-29-22C...
  • Page 43 REPLACEMENT PART LIST, 30' BOOM 23880 TITLE DATE SECTION C400 REPL PART LIST, BOOM 23880 09-07-23F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24165 HT45/55/60KX-30' VLC SERIES 04-20-23E...
  • Page 44 16 17 TITLE DATE SECTION C400 REPL HARDWARE DWG, 30' BOOM 23880 11-10-22C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24166 HT45/55/60KX-30' VLC SERIES 04-29-22B...
  • Page 45 RPLCMNT H/W LIST, 30' BOOM 23880 TITLE DATE SECTION C400 REPL HW LIST, BOOM 23880 11-10-22C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24167 HT45/55/60KX-30' VLC SERIES 04-29-22B...
  • Page 46 It is recommended to actuate the winch up function slowly, which will yield a consistent and repeatable result, in terms of wire rope tension when stowed. Contact Venturo Tech Support for assistance. 1-800-226-2238 ext. 124 TITLE DATE SECTION...

  • Page 47: Hydraulic Motor

    REPLACEMENT PARTS DRAWING; 27274 WINCH 20743 CABLE WEDGE 23877 HYDRAULIC MOTOR WINCH SEALS PACKAGE: 23848 TITLE DATE SECTION C400 REPLACEMENT PARTS DRAWING 11-10-22-C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 27332 HT60/66KX SERIES CRANES 04-05-21B...
  • Page 48 REPLACEMENT PARTS DRAWING - HYDRAULIC COMPONENTS FRONT FRONT REFERENCE #28480 FOR REPLACEMENT PARTS LIST HOSE ROUTINGS ARE FOR REFERENCE ONLY TITLE DATE SECTION C400 RPLCMNT PARTS DWG - HYD. COMPONENTS ® 04-07-23 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28479 HT60/66KX VLC SERIES...
  • Page 49 * THESE ITEMS ARE INCLUDED IN 23720 KIT. PLEASE CALL TECHNICAL SUPPORT AT 1-800-226-2238 FOR ASSISTANCE. REFERENCE #28479 FOR REPLACEMENT PARTS DRAWING TITLE DATE SECTION C400 RPLCMNT PARTS - HYD. CMP 04-07-23 ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28480 HT60/66KX VLC SERIES...
  • Page 50 WINCH RELIEF VALVE 22312-2.25 PRIORITY FLOW VALVE (BOOM EXTENSION) 22873 22312-4.00 VALVE SECTION ASSY PRIORITY FLOW VALVE (BOOM ELEVATION) 22523 VALVE SECTION ASSY TITLE DATE SECTION C400 22736 REPLACEMENT PARTS 11-10-22G VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22940 HT40/50/60/66KX PROPORTIONAL 11-13-17F...
  • Page 51 +12V WHITE WIRE TO (+) TERMINAL STRIP BLACK WIRE GND BLACK WIRE TO 14-PIN PLUG, A2B WIRE WORK LIGHT TITLE DATE SECTION WORK LIGHT INSTALLATION, 3-WIRE CORD REEL 03-03-23A C400 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28188 VLC CRANES 02-05-21...

  • Page 52: Wiring Diagram

    2 Supply (-) 3 CAN-H 4 CAN-L Connector (Less Pins) P/N 23446 23821 SHOWS RIGHT SIDE OF WIRING DIAGRAM TITLE DATE SECTION C400 WIRING DIAGRAM, PG. 1 04-17-23B ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23836 11-21-22A HT60/66KX W/ ROTZLER TI-2...
  • Page 53 GND. (-) TERMINAL BLK HORN RELAY GND. (-) TERMINAL BLK 23820 SHOWS LEFT SIDE OF WIRING DIAGRAM HORN P/N 21948 TITLE DATE SECTION C400 WIRING DIAGRAM, PG. 2 08-29-23F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23821 HT60/66KX VLC SERIES 11-21-22E...

  • Page 54: Winch Motor

    SVD4 3 POSITION - 4 WAY VALVE ROTATION MOTOR 0.062 EXTENSION CYLINDER C1030 PRESSURE TRANSDUCER C1030 ELEVATION CYLINDER PRESSURE TRANSDUCER TITLE DATE SECTION C400 HYDRAULIC SYSTEM DIAGRAM 11-22-22C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23822 HT60/66KX VLC SERIES 12-11-20B...
  • Page 55 RED - 14 GAGE ELECTRICAL WIRE - 15 FEET LONG 01181 BUSS BAR 22619 BLACK - 16GA WIRE ASSY - 6" LONG W/ 3 INCH PIGTAIL TITLE DATE SECTION ENGINE START / STOP ® C400 THROTTLE CONTROL 06-09-20F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22615 HT CRANES 02-21-14E...
  • Page 56 HYDRAULIC RESERVOIR - 25 GAL (18" x 40" x 8") 22998 HYDRAULIC RESERVOIR - 40 GAL (20" x 42" x 11") ITEM PART NUMBERS DESCRIPTION TITLE DATE SECTION RESERVOIR KIT REPL PARTS C400 12-09-22D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23224 HT CRANES; 25/40 GAL RESERVOIR 08-04-15C...

  • Page 57: Decal Placement

    U N L AW F U L T O O PE R AT E T H IS EQ U IPM E N T GREASE GREASE WITHIN 20 FEET OF HIGH-VOLTAGE LINES OF 350,000 VOLTS OR LESS. 14473-3 15401 GREASE GREASE GREASE 14473-3 TITLE DATE SECTION C400 DECAL PLACEMENT 11-10-22 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28442 HT60KX VLC SERIES...
  • Page 58 24911 FIELD SERVICE LABEL KIT; HT60KX PART # DESCRIPTION DECAL; HORN RELAY 19814-1 DECAL; WORK LIGHT RELAY 19814-2 DECAL; VENTURO LOGO, MEDIUM 17389 DECAL; MODEL NAME, HT60 24912 DECAL; VLC MODEL SERIES 23742 DECAL; BOOM CAPACITY, 12-18.5-25, RIGHT 24914-R DECAL; BOOM CAPACITY, 12-18.5-25, LEFT 24914-L DECAL;...
  • Page 60 1-Year Limited Warranty Policy This limited policy warrants new products of Venturo to be free from defects in material and workmanship for a period of one (1) year from date of original installation. OEM products or accessories purchased by Venturo as part of or offered with our product will carry the OEM manufacturer’s respective warranty.

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