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Venturo HT40KXXP-20 Parts & Installation Manual

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OWNER'S MANUAL
PARTS &
INSTALLATION MANUAL
HT40KXXP-25
Included in this manual:
HT40KXXP-20
 6,000 lb Hydraulic Telescopic Service Crane
 25 ft Fully-Powered, Two-Stage, Boom Extension
 Proportional Control
VENCO VENTURO INDUSTRIES LLC
12110 BEST PLACE | CINCINNATI, OHIO 45241
This manual also available online at www.venturo.com.
INST-24195
NOVEMBER 2020
HRBABD-P***
Pages 1-60
800-226-2238

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Summary of Contents for Venturo HT40KXXP-20

  • Page 1 Included in this manual: HT40KXXP-20  6,000 lb Hydraulic Telescopic Service Crane  25 ft Fully-Powered, Two-Stage, Boom Extension  Proportional Control VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE | CINCINNATI, OHIO 45241 800-226-2238 This manual also available online at www.venturo.com.
  • Page 2 ENGINE START & STOP / THROTTLE CONTROLS 22171 DECAL PLACEMENT 23224 RESERVOIR KITS; REPLACEMENT PARTS DRAWING & LISTS 22922 22920 FIELD SERVICE LABEL KITS TITLE DATE SECTION TABLE OF CONTENTS 02-11-21A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24195 HT40KX (HRBABD-P***) 11-10-20...
  • Page 5 14" 1" 3 3 4 " " " 15" 16" REFERRENCE INSTALLATION DWG 22172 FOR MOUNTING BOLT SIZE AND TORGUE SPECIFICATIONS. TITLE DATE SECTION ® BASE MOUNTING DIM C100 02-21-14H VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 18353 HT40/50KX 05-03-12G...

  • Page 6: Maximum Load Capacity

    1 PART LINE FOR LOADS LESS THAN 3000 LBS 2 PART LINE FOR LOADS OF 3000 LBS AND GREATER WEIGHT OF LOAD BLOCK = 51 LBS TITLE DATE SECTION C100 MAXIMUM LOAD CAPACITY 05-03-16A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23061 HT40KX, 12'-18.5'-25' BOOM 04-23-14...
  • Page 8 NOTE: ENVIRONMENTAL CONDITIONS SUCH AS FOG, SMOKE, OR PRECIPITATION MAY REQUIRE INCREASED CLEARANCES TITLE DATE SECTION ® HAZARD APPS & INFO C150 02-21-14M VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 15394 ET/HT CRANES 12-20-13L...
  • Page 9 CHART). ADDITIONAL CLEARANCES ARE REQUIRED FOR VOLTAGES IN EXCESS OF 50,000 VOLTS. REFER TO DRAWING 15394 FOR ADDITIONAL INFORMATION. DEATH OR SERIOUS INJURY WILL RESULT FROM CONTACT OR INADEQUATE CLEARANCE. TITLE DATE SECTION ® CRANE SAFETY & HZRDS C150 02-21-14D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 920612 HYDRAULIC CRANES 04-04-12C...
  • Page 10 ASSIST WIRE ROPE CLAMP IN HOLDING LOAD WARNING Winches are not to be used to lift, support, or otherwise transport personnel TITLE DATE SECTION ® WINCH SAFETY C150 02-21-14D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 19217 HT CRANES 04-04-12C...
  • Page 11 FUNCTION: To inform the operator of manual overide locations. BOOM BOOM QUANTITY: PLACEMENT: Inside of rear cover. BOOM BOOM DOWN TITLE DATE SECTION ® DECAL DRAWING & LIST C150 02-21-14D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22181A HT40/50KX 11-29-12C...
  • Page 12 To inform the operator of OF CRANE FUNCTIONS, manual override locations. REMOVE REAR COVER AND SEE INSTRUCTIONS QUANTITY: INSIDE. 20834-B PLACEMENT: Inside rear cover. TITLE DATE SECTION ® DECAL DRAWING & LIST C150 08-21-14F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22181B HT40/50KX 02-21-14E...
  • Page 13 PART NO.: 22499 DECAL: KNOW YOUR SIGNALS FUNCTION: To inform the operator of proper signals. QUANTITY: 1 PLACEMENT:Right side of rear cover. TITLE DATE SECTION ® DECAL DRAWING & LIST C150 02-21-14E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22181C HT40/50KX 11-29-12D...
  • Page 14 PLACEMENT: In prominent location, so it is easily seen and readily ZONE 7 ZONE 4 identifiable. ZONE 6 ZONE 5 20927 TITLE DATE SECTION ® DECAL DRAWING & LIST C150 12-11-18J VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22181D HT40/50/66 SERIES 08-23-18H...
  • Page 15 I N T E N T I O N A L L Y L E F T B L A N K TITLE DATE SECTION BOOM CAPACITY DECALS C150 11-11-20 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24196 HT40 SERIES...
  • Page 18 See installation pages 22913 for more information on hose connections. NOTE: If you purchased one of Venturo's hydraulic packages (P/N 19294-X.XXX), you will have received our pressure gauge kit. This kit includes a gauge, hose and bulkhead "T" fitting and should be installed on the main pressure hose.
  • Page 19 If your crane was purchased with optional engine start/stop and throttle control, refer to drawing 22615 in the replacement parts section for further information. TITLE DATE SECTION CRANE INSTALLATION C200 05-10-21G VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22173 HT40/50 SERIES CRANES 07-31-15F...
  • Page 20 Avoid repeated rapid reversals of the control switches. This can cause the load to swing. Check all control functions to see that they are working as described in the following section. TITLE DATE SECTION ® CRANE OP / MNTNC INST C200 02-21-14E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22345A HT40/50KX 06-18-12D...
  • Page 21 2. The center of the crane should be positioned close enough to the job so that it can be operated at a reach that puts the load within the rated capacity of the crane. TITLE DATE SECTION ® CRANE OP / MNTNC INST C200 02-21-14N VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22345B HT40/50KX 04-16-13M...

  • Page 22: Maintenance

    Remove rear cover and check all hydraulic tube and hose fittings for tightness. Check electrical connections for looseness and corrosion TITLE DATE SECTION ® CRANE OP / MNTNC INST C200 02-21-14E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22174 HT40/50KX 11-29-12D...

  • Page 23: Emergency Stop

    BD - Boom Down (Elev.) BU - Boom Up (Elev.) MANUAL OVERRIDE SYSTEM Should an electrical failure occur, your Venturo crane can be operated manually. The manual overrides are intended for emergency use only and should not be used for normal operation.
  • Page 24 20° C.C.W. 380° C.W. This Venturo crane is shipped with the rotation orientation as shown above. To change the orientation rotate crane base prior to mounting to suit your application. TITLE DATE SECTION ® ROTATION STOP LOCTN 02-21-14D VENCO VENTURO INDUSTRIES LLC...

  • Page 25: Stability Test

    Overview Venturo follows the guidelines of ANSI B30.5 in defining stability. Generally speaking, a truck is considered stable as long as it is not on the verge of tipping - i.e. with the truck level, at least one tire on each corner of the truck must remain in contact with the ground.
  • Page 26 % of Rated Capacity for each of the 10 regions are provided above. CONDITIONS: · STABILIZERS FULLY EXTENDED & DOWN, ON FIRM LEVEL GROUND. TITLE DATE SECTION ® STABILITY CHART C200 05-11-17F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 20907 VENTURO CRANES 02-21-14E...
  • Page 27 MEASUREMENTS INCLUDE MOUNTING APARATUSES 4" 5.5" 40" 42" 2" 2" 2" 2" 5" 5" 18" 20" MEASUREMENTS EXCLUDE MOUNTING APARATUSES TITLE DATE SECTION ® RESERVOIR DIMENSIONS C200 02-21-14E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22825 HYD. TANKS (25/40 GAL.) 06-04-13D...
  • Page 29 SELECTOR VALVE MUST BE THE WINCH MUST HAVE AN SPECIFICATIONS 'NON-CLOSED CENTER UNRESTRICTED PATH TO TANK/ TRANSITION' TYPE. RESERVOIR. TITLE DATE SECTION ® CNNCTN GDE, PAGE 2/2 C200 02-21-14B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23014 HT CRANES 04-19-12A...
  • Page 31 HOSES TO AUGMENT SWIVELS CAUTION CAUTION SELECTOR VALVE MUST BE CASE DRAIN MUST RETURN 'NON-CLOSED CENTER DIRECTLY TO RESERVOIR TRANSITION' TYPE VALVE. WITHOUT RESTRICTION. TITLE DATE SECTION ® CONNECTIONS GUIDE C200 02-21-14F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22913 HT CRANES 10-24-12E...

  • Page 32: Wire Rope Installation

    SOME WINCHES MAY BE SUPPLIED WITH A HEX NUT IN LIEU OF A WEDGE FOR INSTALLING THE WIRE ROPE. TITLE DATE SECTION ® WIRE ROPE INSTALLTN C200 02-21-14K VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22245 ET6K & LARGER CRANES 12-26-13J...

  • Page 34: Maintenance Info

    Initial Change - after the initial 100 hours of operation or two months. Periodic Change - after every 1000 hours of operation or two years TITLE DATE SECTION ® MAINTENANCE INFO C300 02-21-14C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23203 HT25/30/40/50/66K(X) 04-12-12B...
  • Page 40 REAR COVER MOUNTING LOCK NUT; 1/4-20, HVY PATT, NYLON !LNUT-03118 REAR COVER LOCK NUT; 5/16-18, GR. 5 REFERENCE PARTS DWG 22984 TITLE DATE SECTION FASTENER LIST C400 05-17-22C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22934 HT40/50KX (25' BOOM) 02-21-14B...

  • Page 47: Replacement Parts List

    REPLACEMENT PARTS LIST; HYDRAULIC COMPONENTS REFERENCE #22978 FOR REPLACEMENT PARTS DRAWING TITLE DATE SECTION C400 REPLACEMENT PARTS LIST 04-27-21E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22979 HT40/50 PROPORTIONAL 10-22-20D...
  • Page 49 C1020 SVD2 SVD1 SVD3 SVD4 C1020 C1030 C1230 C1020...
  • Page 56 RED - 14 GAGE ELECTRICAL WIRE - 15 FEET LONG 01181 BUSS BAR 22619 BLACK - 16GA WIRE ASSY - 6" LONG W/ 3 INCH PIGTAIL TITLE DATE SECTION ENGINE START / STOP ® C400 THROTTLE CONTROL 06-09-20F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22615 HT CRANES 02-21-14E...
  • Page 59 HT40KX FIELD SERVICE LABEL KITS TITLE DATE SECTION C400 FIELD SERVICE LABEL KITS 08-10-15D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22922 HT40KX GEN. B, C & D 01-29-15C...
  • Page 61 1-Year Limited Warranty Policy This limited policy warrants new products of Venturo to be free from defects in material and workmanship for a period of one (1) year from date of original installation. OEM products or accessories purchased by Venturo as part of or offered with our product will carry the OEM manufacturer’s respective warranty.

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Ht40kxxp-25