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092504 RevA
OmniLogic
®
Expansion Panel for OmniLogic
Owner's Manual
Contents
Before You Begin.........................1
Overview....................................1
Mounting Equipment..................3
Plumbing...................................5
Wiring.......................................6
System Startup.........................15
HLEXPAND
Hayward Pool Products
620 Division Street, Elizabeth NJ 07207
Phone: (908) 355-7995
www.hayward.com
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
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Summary of Contents for Hayward OmniLogic HLEXPAND
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Page 1: Table Of Contents
092504 RevA OmniLogic ® Expansion Panel for OmniLogic Owner’s Manual Contents Before You Begin......1 Overview........1 Mounting Equipment....3 Plumbing........5 Wiring........6 System Startup......15 HLEXPAND Hayward Pool Products 620 Division Street, Elizabeth NJ 07207 Phone: (908) 355-7995 www.hayward.com USE ONLY HAYWARD GENUINE REPLACEMENT PARTS... - Page 2 3 meters of the pool, spa or hot tub shall be bonded to the equip- ment grounding bus with copper conductors not smaller than 8 AWG US / 6 AWG Canada. SAVE THESE INSTRUCTIONS • USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 3 (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by Hayward could void the user’s authority to operate this equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules.
- Page 4 Main Service..............7 Wiring Grounding and Bonding.............7 Circuit Breaker Installation and Wiring........7 General Purpose Outlet.............7 HLEXPAND Power..............7 Pool Equipment Connection Table........8 High Voltage Pool Equipment..........9 Low Voltage Wiring............10 System Startup System Startup...............15 Warranty OmniLogic Limited Warranty..........19 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
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Page 5: Before You Begin
PAND for easy wiring to the additional equipment. For remote access through the internet, the HLEXPAND connects to the OmniLogic as well as the home’s router using a standard Cat5/6 Ethernet cable which can be run up to 200 ft. away. If a hard wired connection to the router is difficult, a Hayward HLWLAN wireless transceiver may be used instead. -
Page 6: Overview
• Ethernet ports for connection to OmniLogic and to the home’s router/access point • 100A electrical subpanel that can accommodate up to 12 circuit breakers • connection for Hayward TurboCell used to generate chlorine for an additional body of water • connection for flow switch used to detect water flow •... -
Page 7: Mounting Equipment
HLEXPAND inside a panel or tightly enclosed area. When selecting a location, note that the standard cables supplied with the included temperature sensors, as well as optional accessories like a Hayward Turbo- Cell and actuators are all 15 ft. (5m) long. Also, a 15 ft. Ethernet cable is included for connection to the OmniLogic so if mounting further away, you will need to supply your own cable. -
Page 8: Temperature Sensors
The HLBASE offers optional chlorination for the primary body/bodies of water. The HLEXPAND can provide chlorination for an additional body of water if needed. This function requires a chlorinator cell and P-KIT (flow switch and cell unions) purchased separately at your Hayward dealer. Choose a chlorinator cell model based on the size of your additional pool/spa. -
Page 9: Plumbing
Flow Switch (supplied with P-KIT) A Hayward flow switch is required if using the optional TurboCell for chlorination, a liquid chlorine dispenser, chlorine tablet feeder or an AQL-CHEM2 for pH dis- pensing. The flow switch is a safety device that ensures that water is flowing before the OmniLogic/HLEXPAND starts to generate/dispense chlorine or dispenses acid. -
Page 10: Wiring
-Ensure that Power is disconnected prior to performing any wiring -Follow all local and NEC (CEC if applicable) codes -Use copper conductors only -Remove power to the HLEXPAND subpanel before removing the deadfront Two RJ-45 Connectors HLWLAN Power USE ONLY HAYWARD GENUINE REPLACEMENT PARTS... -
Page 11: Main Service
The HLEXPAND requires 120VAC, 5A power to operate the control logic circuits and the chlorinator. This power should be connected to a dedicated circuit breaker. WARNING: 120VAC only (permanent damage will occur if connected to 240V) USE ONLY HAYWARD GENUINE REPLACEMENT PARTS... -
Page 12: Pool Equipment Connection Table
EPG0.IO Expander.VLV4 Temperature Sensors EPG0.MP.SENS1 POOL EPG0.MP.SENS2 AIR EPG0.MP.SENS3 SOLAR EPG0.MP.SENSE4 EXT EPG0.MP.SENS5 DE SPA EPG0.IO Expander.SENS1 EPG0.IO Expander.SENS2 EPG0.IO Expander.SENS3 EPG0.IO Expander.SENS4 When using Optional HLRELAYBANK When using Optional HLRELAY(s) When using Optional HLIOEXPAND USE ONLY HAYWARD GENUINE REPLACEMENT PARTS... -
Page 13: High Voltage Pool Equipment
Requires two relays for proper operation of both speeds. NOTE: When selecting relays for two speed operation, both relays must be within the Relay Bank (HL- RELAYBANK) or neither relay should be within the Relay Bank. The diagram below shows the pump connected to relays outside of the Relay Bank. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS... -
Page 14: Low Voltage Wiring
Low Voltage Wiring Hayward Variable Speed Pump (VSP) Wiring Hayward VSPs connect to the HLEXPAND in the same manner as the OmniLogic. Refer to your pump manual for proper low voltage communication wiring between the HLEXPAND and the Hayward VSP. - Page 15 The manuals supplied with most heaters also include specific wiring instructions for connecting the heater to an external control (usually identified as “2-wire” remote control). For millivolt or line voltage heaters, contact Hayward Tech support, 908-355-7995. Refer to the information on the fol- lowing pages for more details on the connection to several popular heaters.
- Page 16 If dual equipment will be used, the dual equipment spa sensor is required. If both solar and dual equipment are desired, another temperature sensor must be purchased separately. The sensors are provided with a 15 ft. cable. If a longer cable is required, contact the Hayward service dept. (908-355- 7995) for information on suitable cable types and splices.
- Page 17 Plug in the connector from the HL-CHEM into one of the Low Speed Bus connectors on the HLEXPAND’S Main Board as shown below. Refer to the HL-CHEM manual for complete installation instructions. Connect Probe Cell cable here Route cable through access hole Route though knockout USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 18 HLEXPAND and the other to an available LAN port (not WAN) on the home router. If running Ethernet cable between the HLEXPAND and home router is impracti- cal, a Hayward HLWLAN can make a wireless connection to the home router instead (see below).
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Page 19: System Startup
OmniLogic and HLEXPAND were shipped with versions of firmware that were available at the time of release. There may be a newer version available and if so, we encourage you to upgrade. Also, if you have experienced problems, Hayward Technical Support may advise you to upgrade your firmware. - Page 20 After configuration, refer to the OmniLogic Operation manual for Operation instructions. Test that all pool equipment is operating properly. Create and/or login to your account at www.haywardomnilogic.com and confirm that you can remotely control all of your equipment. Your installation is now complete. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 21 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 22 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
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Page 23: Omnilogic Limited Warranty
(3) years. Hayward also warrants its Aqua Trol chlorination products to be free of defects in materials and workmanship, under normal use and service for a period of one (1) year. - Page 24 Hayward is a registered trademark and OmniLogic is a trademark of Hayward Industries, Inc. © 2018 Hayward Industries, Inc. All other trademarks not owned by Hayward are the property of their respective owners. Hayward is not in any way affiliated with or endorsed by those third parties.
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