Hayward PSC2104 Installation And Programming Instructions
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Hayward PSC2104 Installation And Programming Instructions

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HAYWARD
2100 SERIES
POOL SYSTEM CONTROL
INSTALLATION AND PROGRAMMING INSTRUCTIONS
Designed and engineered for today's carefree lifestyle. The 2100 Series sets
new standards of ease of operation and performance for remote pool system
control. The easy-to-install master remote control allows you to monitor, set
and control up to 12 functions necessary for total pool system control as well
as pool environment control.
SAVE THESE INSTRUCTIONS
®
LISTED
SWIMMING POOL AND
SPA CONTROL
3Z62
ISPSC2100-2

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Summary of Contents for Hayward PSC2104

  • Page 1 HAYWARD ® 2100 SERIES LISTED SWIMMING POOL AND SPA CONTROL 3Z62 POOL SYSTEM CONTROL INSTALLATION AND PROGRAMMING INSTRUCTIONS Designed and engineered for today’s carefree lifestyle. The 2100 Series sets new standards of ease of operation and performance for remote pool system control.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS WATER SAFETY INSTRUCTIONS ........... .3 ELECTRICAL SPECIFICATIONS .

  • Page 3: Water Safety Instructions

    IMPORTANT WATER SAFETY INSTRUCTIONS When installing and using these Control Systems, basic safety precautions should always be followed, including those listed below: READ AND FOLLOW ALL INSTRUCTIONS 1. WARNING - Risk of Accidental Drowning. Extreme caution must be exercised to prevent unauthorized access by children.

  • Page 4: Electrical Safety Instructions

    IMPORTANT ELECTRICAL SAFETY INSTRUCTIONS When installing and using these Control Systems, basic safety precautions should always be followed, including those listed below: READ AND FOLLOW ALL INSTRUCTIONS 1. DANGER - Risk of electric shock. Before making any electrical connections, make certain that the Main Power breaker from the house breaker box has been turned off.

  • Page 5: Product Specifications

    PRODUCT SPECIFICATIONS POOL/SPA CONTROL - PSC2104 - PSC2106 POOL/SPA CONTROL W/WIRELESS REMOTE ITEMS INCLUDED ITEMS INCLUDED PSC2002 MAIN CONTROL CENTER WITH KNOCKOUTS PSC2002 MAIN CONTROL CENTER WITH KNOCKOUTS PSC2001 MASTER CONTROL PANEL PSC2001 MASTER CONTROL PANEL PSC2023 AIR TEMPERATURE SENSOR...

  • Page 6: Application Overview

    APPLICATION OVERVIEW BASIC 20-50 AMP MAX SYSTEM (Without Expander Board Use) Notes: (future) Additional local disconnect may be required if main breakers DO NOT meet the requirements of a local MAIN POWER PANEL disconnect. See IMPORTANT ELECTRICAL SAFETY INSTRUCTIONS Maximum Amp draw for basic 50 Amp system is 40 Amps.

  • Page 7: System Overview

    SYSTEM OVERVIEW MAIN CONTROL CENTER LOW VOLTAGE CONNECTIONS EQUIPMENT OUTPUT CONNECTIONS LINE NEUTRAL LUG NEUTRAL FOR 120V EQUIPMENT GFCI GROUND LUGS BONDING LUGS FOR EQUIPMENT POWER INPUT LUGS LOW VOLTAGE RACEWAYS MASTER CONTROL CABLE INTEGRATED MASTER CONTROL PANEL 40 AMP EXPANDER BOARD ITEM #-PSC2004 -Can be wired for 120 VAC or...

  • Page 8: Optional Accessories

    OPTIONAL ACCESSORIES OPTIONAL FILL VALVE KIT 2-1 CABLE W/CONNECTOR CABLE CONNECTOR MASTER CONTROL PANEL 25’ AUXILIARY MASTER PANEL ITEM#-PS2036 ITEM #-PSC2020 SPARE FUSES MASTER CONTROL PANEL ITEM#-PS2025 EXTENSION CABLES 50’ ITEM #-PSC2012 Fuses are sized for maximum permissible output on each load circuit, in certain applications it may be necessary to install lower rated fuses to comply with the National Electrical Code.

  • Page 9: Ph/Orp Option

    PH/ORP OPTION CALIBRATION CALIBRATION PROCEDURE 1. Test the pool water with a test kit (pH 7.2-7.8; Orp 500-750mV) 2. If the ph/Orp sensors readings are not correct, use a small flat head screwdriver to adjust the potentiometer (R11) on the pH circuit board. Very slowly adjust the potentiometer until the display on the panel shows the correct reading.
  • Page 10 PH/ORP OPTION (continued) Gently remove the wetting cap from the electrode by unscrewing the bottle form the cap and then sliding the cap and o-ring off of the electrode body. Save the cap for future long-term storage. Some electrodes are shipped with slide-on caps sealed with teflon tape, these caps are simply pulled off.

  • Page 11: Typical Plumbing Schematic

    TYPICAL PLUMBING SCHEMATIC BASIC POOL/SPA PLUMBING: These schematics show the necessary plumbing required to operate a pool and a spa that share common pumps, filters, and heaters. The Motorized Diverter Valves will change position when spa use is desired. IMPORTANT: Be sure the valves are synchronized to move simultaneously from pool...
  • Page 12 TYPICAL PLUMBING SCHEMATIC (continued)
  • Page 13 TYPICAL PLUMBING SCHEMATIC (continued)
  • Page 14 TYPICAL PLUMBING SCHEMATIC (continued)
  • Page 15 TYPICAL PLUMBING SCHEMATIC (continued)
  • Page 16 TYPICAL PLUMBING SCHEMATIC (continued)
  • Page 17 TYPICAL PLUMBING SCHEMATIC (continued)
  • Page 18 TYPICAL PLUMBING SCHEMATIC (continued)
  • Page 19 TYPICAL PLUMBING SCHEMATIC (continued)
  • Page 20 TYPICAL PLUMBING SCHEMATIC (continued)

  • Page 21: Installing The Water Temperature Sensor

    INSTALLING TEMPERATURE SENSORS ATTENTION : The air temperature sensor is 10’ long and the water temperature sensor is 25’ long. Consider the sensor mounting locations BEFORE mounting the Main Control Center. TO INSTALL THE WATER TEMPERATURE SENSOR 1. ATTENTION: Before connecting the temperature sensor wire to the Main Control Center circuit board, the sensor wire must be inserted through the sensor retaining nut.

  • Page 22: Locating & Installing Main Control Center

    LOCATING AND INSTALLING THE MAIN CONTROL CENTER The Main Control Center should be located as close as possible to the pumps, heater, valves, and sensors that are required to be connected to it. Preferably, the system should mount inside a pool equipment house or other enclosure.
  • Page 23 Electric Code, as well as any local electrical codes in effect at the time of installation. The selection of electrical materials required to accomplish this installation and the installation of the Hayward Pool Control System must be accomplished by, or be under the direct supervision of a qualified electrician...

  • Page 24: Locating & Installing Master Control Panel

    LOCATING AND INSTALLING THE MASTER CONTROL PANEL For maximum convenience the Master Control Panel should be installed inside the home of the user. However, it can be installed outside if desired. It must be mounted on a vertical surface such as a wall and be located at eye level for the user.

  • Page 25: Template For Master Control Panel

    LOCATING AND INSTALLING THE MASTER CONTROL PANEL (continued) USE THIS FULL SIZED TEMPLATE FOR CORRECT POSITIONING OF MASTER CONTROL PANEL ON WALL 3”...

  • Page 26: Installing Optional Rf Panels

    INSTALLING OPTIONAL RF PANELS Under ideal conditions, the Hayward RF Spa Remote Kit allows a user to position the spa remote controller anywhere within 100 ft. of the Main Control Center without a hard-wired connection. The range for an improperly installed unit can be as low as 25 ft.
  • Page 27 INSTALLING OPTIONAL RF PANELS (continued) CAUTION: PLEASE READ THE FOLLOWING INSTRUCTIONS BEFORE INSTALLATION. Installing RF Panels to Optimize Range: 1. Position both receivers away from any cables (such as power lines, extension cords, cable lines, and phone lines). 2. Mount far away from large metallic objects (such as fences, aluminum siding, metal piping, and rain gutters). 3.
  • Page 28 INSTALLING OPTIONAL RF PANELS (continued) SETTING DIP SWITCH IN CASE OF 2 HAYWARD POOL SYSTEM CONTROLS INSTALLED NEAR ONE ANOTHER: Note: There are DIP switches on the circuit board, inside the Receiver Modules, that are always shipped in the OPEN position. In the event that two...

  • Page 29: Locating & Installing Spa Side Control Panel

    LOCATING AND INSTALLING THE SPA SIDE CONTROL PANEL LOCATION GUIDELINES: The Spa-Side Control Panel hereafter referred to as the “Panel" should be installed during the initial pool/spa construction. This will allow for important steps to be completed before the concrete or gunite is placed.
  • Page 30 Provide a 1" conduit through the concrete/gunite at the location selected for the Panel. The Panel will extend into the inside diameter of the conduit and the cable will be routed through it. (See detailed installation instructions on page 27 of the Hayward 2100 Series Pool System Control Installation and Programming Instructions.) Installations Through a Deck Installations Through a Vertical Wall 1"...
  • Page 31 LOCATING AND INSTALLING THE SPA SIDE CONTROL PANEL (continued) 4. COMPLETE THE INSTALLATION OF THE CONDUIT. A. Before additional concrete is placed over the route of the conduit to the Main Control Center, complete the installation of the conduit. B. Be sure that all underground conduit is positioned in well compacted soil below the concrete. Also use care when making the glue joints to be sure that they are watertight.
  • Page 32 LOCATING AND INSTALLING THE SPA SIDE CONTROL (continued) IMPORTANT: WHEN PULLING THE PANEL CABLE THROUGH THE CONDUIT ALWAYS LEAVE 6" TO 8" OF EXCESS CABLE AT THE PANEL END. THE EXCESS CABLE IS THEN PUSHED INTO THE 1" CONDUIT AS THE PANEL IS INSTALLED. THIS ALLOWS THE SPA PANEL TO BE REMOVED FROM THE SPA WALL OR DECK FAR ENOUGH TO GAIN ACCESS TO THE CABLE SO THAT IT CAN BE GRASPED AND PULLED FROM THE CONDUIT SHOULD THE PANEL NEED TO BE REMOVED.

  • Page 33: Connecting Low Voltage Components To The Main Control Center

    CONNECTING LOW VOLTAGE COMPONENTS TO THE MAIN CONTROL CENTER CONNECTING AIR AND WATER LOW VOLTAGE TEMPERATURE SENSORS CONNECTOR RECEPTACLE (ALSO OPTIONAL SENSORS) 1. Route the sensor cables through the opening provided on the bottom right of the Main Control Center through the low voltage compartment and over the top of the low voltage compartment partition.

  • Page 34: Connecting High Voltage Components To The Main Control Center

    CONNECTING HIGH VOLTAGE COMPONENTS TO THE MAIN CONTROL CENTER HEATER CONNECTION GUIDELINES ATTENTION: THE MAIN CONTROL CENTER PROVIDES A MEANS FOR CONTROLLING HEATERS THAT UTILIZE MILLIVOLT CONTROL SYSTEMS AS WELL AS 24V CONTROL SYSTEMS. THE HEATER MUST BE WIRED PROPERLY TO MATCH THE HEATER CONTROL SYSTEM AND BE IN ACCORDANCE WITH HEATER MANUFACTURER'S INSTRUCTIONS BEFORE POWER-UP.
  • Page 35 CONNECTING HIGH VOLTAGE COMPONENTS TO THE MAIN CONTROL CENTER (continued) CONNECTING PUMPS 1. Install flexible conduit from a knockout that enters the high voltage compartment of the Main Control Center to the field connector fitting of each pump. 2. Pull 3- #12 AWG conductors, one each of red, black and green with a temperature rating of 60°C or higher through the flexible conduit, leaving enough wire at each end to make the required connections.

  • Page 36: Configuring The System

    CONFIGURING THE SYSTEM The circuit board in the Main Control Center is equipped with dip switches and a jumper. This allows the system to be configured to specific output configurations. Be sure to review these switch and jumper positions before power-up so that the system will respond properly to your configuration. DIP SWITCH POSITIONS 1.

  • Page 37: Connecting The Power Supply

    CONNECTING THE POWER SUPPLY CAUTION: DO NOT ENERGIZE THE MAIN CONTROL CENTER UNTIL ALL ELECTRICAL CONNECTIONS HAVE BEEN MADE. TO CONNECT THE BASIC 20-50A MAX SYSTEM USING A 20-50A 3 WIRE PLUS GROUND GFCI CIRCUIT BREAKER (SEE CHART ON PAGE 10 FOR WIRE SIZE OPTIONS) 1.

  • Page 38: Wireless Remote Operation

    The 1st press turns the light on. The 2nd press turns the light off; 12 hour timeout. RF MASTER PANEL Refer to the Master Control Panel basic function button operation instructions in your Hayward Operating Instructions or User’s Guide. To TURN ON the remote panel, push the TEMP DOWN button.

  • Page 39: Button Functions For Main Control Center

    BUTTON FUNCTIONS FOR MASTER CONTROL PANEL & SPA SIDE CONTROL PANEL MASTER CONTROL PANEL BASIC FUNCTION BUTTONS UP BUTTON- Used in conjunction with Program AUXILIARY 1 - 6A max button for many automatic settings, including fill A. Turns the pool feature on and off. Will not valve operation (if installed).

  • Page 40: Button Functions For Service Panel

    BUTTON FUNCTIONS FOR SERVICE PANEL SERVICE PANEL OPERATION BASIC BUTTON FUNCTIONS ON MAIN CONTROL CENTER COVER FILTER BUTTON- Turns the filter pump on AUXILIARY 3 - (In Spa Mode - switches valves to Pool Mode) and off in pool mode; 4-hour timeout. If there Turns the feature on and off;...

  • Page 41: Basic Programming For Master Control Panel

    4. Push Program again to enable heater during the filter cycle. Press Up or Down to select on or off. NOTE: If a solar panel is being used for pool heating purposes, Hayward suggests: A) Leaving Heat Seek off (see page 39);...
  • Page 42 BASIC PROGRAMMING OF MASTER CONTROL PANEL (continued) TO PROGRAM SPA: 1. Push the Program button, display will blank out with the exception of the “SET” icon. 2. Push Spa button and display will show current spa operation in hours along with the icons “SET # OF HOURS TO RUN SPA.” Duration may be adjusted with the use of the Up and Down buttons.
  • Page 43 BASIC PROGRAMMING OF MASTER CONTROL PANEL (continued) TO PROGRAM AUXILIARY 3 1. Push the Program button, display will blank out with the exception of the “SET” icon. 2. Push Aux 3 button and display will show current Aux 3 (POOL FEATURE) operation in hours along with the icons “SET # OF HOURS TO RUN POOL FEATURE 3.”...
  • Page 44 Hayward Pool Products Worldwide Locations Hayward Corporate Headquarters Hayward Pool Products, Inc. 900 Fairmount Avenue Elizabeth, NJ 07207, USA Tel: 908 351 5400 Fax: 908 351 5675 Hayward Pool Products, Inc. 2875 Pomona Boulevard Pomona, CA 91768, USA Tel: 909 594 1600 Fax: 909 598 6905 Hayward Pool Products Canada, Inc.

This manual is also suitable for:

2100 seriesPsc2106Psc2105Psc2109

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