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Installation
Heater Kits
For adding primary heaters to an HFR metering system with heated hoses. For
professional use only.
Not approved for use in European explosive atmosphere locations.
Model 24J163
Important Safety Instructions
Read all warnings and instructions in this
manual and HFR Setup-Operation
manual. Save all instructions.
See HFR Setup-Operation manual for system information,
including maximum working pressure and approvals.
HFR shown with primary heaters installed
3A1651B
ENG
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Related Manuals for Graco 24J163
Summary of Contents for Graco 24J163
- Page 1 For adding primary heaters to an HFR metering system with heated hoses. For professional use only. Not approved for use in European explosive atmosphere locations. Model 24J163 Important Safety Instructions Read all warnings and instructions in this manual and HFR Setup-Operation manual.
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Page 2: Table Of Contents
Graco Standard Warranty ....12 Graco Information ......12 Related Manuals Component manuals in English. -
Page 3: Installation
These installation instructions are for adding primary heaters to an existing HFR metering system with heated hoses. If your system is not an HFR metering system with heated hoses, contact Graco for the correct kit to purchase. Prepare Machine 1. Perform Shutdown and Pressure Relief Proce dure described in the HFR Setup - Operation man ual. - Page 4 Installation Remove Power Modules 6. On the high volume heat panel, remove the green plug (D) from the high power temperature control module, HPTCM (E). See F . 2. 7. Remove the CAN cable (F) from the HPTCM (E). 8. Separate all two-part green plug connectors (G). 9.
- Page 5 Installation Install New Power Modules and HPTCMs 12. Use existing washers and screws to install new 15. Set selector switch (L) on the high volume HPTCM power module 24C361 onto the high volume heat to position 1. Set the selector switch on the low vol panel.
- Page 6 Installation 16. Apply blue labels to high volume heat panel as shown in F . 6. Verify the text on each label matches the text shown in F . 6. Repeat with the red labels for the low volume side. NOTE: There will be unused labels on the supplied label sheet when finished applying labels.
- Page 7 Installation Connect Power Module Wires 17. Route wire harness (M) from each heat panel inside 20. Use the short CAN cable supplied to connect the the machine base through the 1.5 in. access holes two HPTCMs on each heat panel as shown in F to the power distribution box.
- Page 8 Installation Install Primary Heaters and Wires 22. Remove plugs from access holes (N) on each side 26. Route high volume wire harness (S) with blue of the machine base and install snap-in wire protec PG508 label from high volume primary heater tion bushings.
- Page 9 Installation Install Primary Heater Fluid Tube 30. Remove the blue plastic guard on the front of the 33. Connect high volume primary heater fluid outlet machine that covers the fluid manifold. tube (AE) as shown in F . 11. Apply lubricant to threads of tube fitting and torque to 21 ft-lb 31.
- Page 10 Installation Final Preparation 37. Verify all electrical connections including earth grounds are complete and tight. To prevent risk of electric shock, ground wires must be correctly connected. 38. Install the blue primary heater plastic guards. 39. Close the power distribution box door. 40.
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Page 11: Parts
Parts Parts Part Description KIT, high volume primary heater and heat panel 101a 255774 MODULE, high power temperature control 101b 15R535 BRACKET, mounting, HPTCM 101c 117831 SCREW, machine, pan head 101d --- MODULE, power, high volume heat panel 101e 116876 WASHER, flat 101f 103833... -
Page 12: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.