Honda CB 500F 2012 Manual
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Honda CB 500F 2012 Manual

Honda CB 500F 2012 Manual

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13 CB500F-32MGZA000.book 1 ページ ２０１２年１１月２７日　火曜日　午後３時５７分
This manual should be considered a permanent part of the motorcycle
and should remain with the motorcycle when it is resold.
This publication includes the latest production information available
before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written
permission.
The vehicle pictured in this owner's manual may not match your actual
vehicle.
© 2012 Honda Motor Co., Ltd.

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Summary of Contents for Honda CB 500F 2012

  • Page 1 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 2 Honda motorcycle. Your selection of a ● The illustrations here in are based on the Honda makes you part of a worldwide family CB500FA ED type. of satisfied customers who appreciate Country Codes Honda’s reputation for building quality into...
  • Page 3 13 CB500F-32MGZA000.book 3 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING...

  • Page 4: Table Of Contents

    13 CB500F-32MGZA000.book 4 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Contents Motorcycle Safety P. 2 Operation Guide P. 18 Maintenance P. 41 Troubleshooting P. 84 Information P. 104 Specifications P. 116 Index P. 119...

  • Page 5: Motorcycle Safety

    13 CB500F-32MGZA000.book 2 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines .........P. 3 Image Labels..........P. 6 Safety Precautions ........P. 11 Riding Precautions ........P. 12 Accessories & Modifications......P. 16 Loading ............P.

  • Page 6: Safety Guidelines

    13 CB500F-32MGZA000.book 3 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Safety Guidelines Safety Guidelines that you and your passenger are both wearing an approved motorcycle helmet and protective Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding ● Perform all routine and regular inspections onto the grab rails or your waist, leaning with specified in this manual.
  • Page 7 13 CB500F-32MGZA000.book 4 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Safety Guidelines Make Yourself Easy to See Keep Your Honda in Safe Condition Make yourself more visible, especially at night, It’s important to keep your motorcycle properly by wearing bright reflective clothing, maintained and in safe riding condition.
  • Page 8 13 CB500F-32MGZA000.book 5 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Safety Guidelines check the tightness of critical nuts and bolts, WARNING and check the handlebar, control levers, brakes, and wheels. Ride slowly and cautiously. Carbon monoxide gas is toxic. Your motorcycle may have suffered damage Breathing it can cause that is not immediately apparent.

  • Page 9: Image Labels

    13 CB500F-32MGZA000.book 6 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Image Labels Image Labels Read instructions contained in Owner’s Manual carefully. The following pages describe the label meanings. Some labels warn you of Read instructions contained in Shop Manual potential hazards that could cause serious carefully.
  • Page 10 13 CB500F-32MGZA000.book 7 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Image Labels BATTERY LABEL DANGER • Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. • Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
  • Page 11 13 CB500F-32MGZA000.book 8 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Image Labels RADIATOR CAP LABEL Except U type DANGER NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm ACCESSORIES AND LOADING WARNING LABEL WARNING Except U type ACCESSORIES AND LOADING •...
  • Page 12 13 CB500F-32MGZA000.book 9 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Image Labels TYRE INFORMATION LABEL Cold tyre pressure: [Driver only] Front 250 kPa (2.50 kgf/cm , 36 psi) Rear 290 kPa (2.90 kgf/cm , 42 psi) [Driver and passenger] Front 250 kPa (2.50 kgf/cm , 36 psi) Rear 290 kPa (2.90 kgf/cm , 42 psi)
  • Page 13 13 CB500F-32MGZA000.book 10 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Image Labels SAFETY REMINDER LABEL For your protection, always wear helmet, protective apparel. FUEL LABEL Unleaded petrol only DRIVE CHAIN LABEL Keep chain adjusted and lubricated. 35 to 45 mm (1.4 to 1.8 in) Freeplay...

  • Page 14: Safety Precautions

    13 CB500F-32MGZA000.book 11 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Safety Precautions Safety Precautions ● Face shield with unobstructed field of vision or other approved eye protection ● Ride cautiously and keep your hands on the WARNING handlebar and feet on the footpegs. ● Keep passenger’s hands onto the grab rails or Not wearing a helmet increases the your waist, passenger’s feet on the footpegs chance of serious injury or death in a...

  • Page 15: Riding Precautions

    13 CB500F-32MGZA000.book 12 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Riding Precautions Riding Precautions Brakes Observe the following guidelines: ● Running-in Period Avoid excessively hard braking and sudden shifting to a lower gear. During the first 500 km (300 miles) of running, Sudden braking can reduce the follow these guidelines to ensure your motorcycle’s stability.
  • Page 16 13 CB500F-32MGZA000.book 13 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Riding Precautions ❙ ❙ Anti-lock Brake System (ABS) Engine Braking CB500FA only Engine braking helps slow your motorcycle This model is equipped with an Anti-lock Brake down when you release the throttle. For further System (ABS) designed to help prevent the slowing action, downshift to a lower gear.
  • Page 17 13 CB500F-32MGZA000.book 14 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Riding Precautions 3. Slowly lean the motorcycle to the left until its Parking weight rests on the side stand. ● Park on a firm, level paved surface. 4. Turn the handlebar fully to the left. ●...
  • Page 18 13 CB500F-32MGZA000.book 15 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Riding Precautions Refuelling and Fuel Guidelines Follow these guidelines to protect the engine and catalytic converter: ● Use only unleaded petrol. ● Use recommended octane number. Using lower octane petrol will result in decreased engine performance. ●...

  • Page 19: Accessories & Modifications

    We strongly advise that you do not add any accessories that were not specifically designed seriously hurt or killed. for your motorcycle by Honda or make modifications to your motorcycle from its Follow all instructions in this owner’s original design. Doing so can make it unsafe.

  • Page 20: Loading

    13 CB500F-32MGZA000.book 17 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Loading Loading WARNING ● Carrying extra weight affects your Overloading or improper loading can motorcycle’s handling, braking and stability. cause a crash and you can be seriously Always ride at a safe speed for the load you hurt or killed.

  • Page 21: Operation Guide

    Operation Guide 13 CB500F-32MGZA000.book 18 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Parts Location Rear brake fluid reservoir (P70) (P63) Battery Fuse box (P102) (P103) Main fuse Engine oil fill cap (P64) Front brake fluid reservoir (P70) Front brake lever Throttle grip (P80) Engine oil filter (P66) Engine oil level inspection window...
  • Page 22 13 CB500F-32MGZA000.book 19 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 (P77) Clutch lever Crankcase breather (P81) (P38) Fuel fill cap Side cover (P60) (P59) Front seat Rear seat (P58) Engine oil drain bolt (P66) Rear suspension spring (P82) preload adjuster (P73) Drive chain Coolant reserve tank (P68) Side stand (P72)
  • Page 23 13 CB500F-32MGZA000.book 20 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Instruments SET button SEL button Display Check When the ignition switch is turned on, all the mode and digital segments will show, and the tachometer segment progresses to maximum scale and then disappear. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 24 13 CB500F-32MGZA000.book 21 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Speedometer Tachometer NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. Tachometer red zone (excessive engine rpm range) Clock (12-hour display) To set the clock: (P26) Fuel gauge Remaining fuel when only 1st (E) segment starts flashing:...
  • Page 25 13 CB500F-32MGZA000.book 22 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Instruments (Continued) Odometer [TOTAL] & Tripmeter [A/B] & Fuel mileage meter & Fuel consumption meter SEL button selects the odometer, tripmeter A, tripmeter B, current fuel mileage, average fuel mileage and fuel consumption. (P24) To reset the tripmeter: Odometer Tripmeter A Tripmeter B...
  • Page 26 13 CB500F-32MGZA000.book 23 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 The average fuel mileage and fuel consumption will be based on tripmeter A. • Current fuel mileage: Current instant fuel mileage. If your speed is less than 7 km/h (5 mph), “ ” is displayed. When “...
  • Page 27 13 CB500F-32MGZA000.book 24 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Instruments (Continued) ❙ To reset the tripmeter, average fuel Then, the display returns to the last selected indication. mileage and fuel consumption To reset tripmeter A, average fuel mileage, and fuel consumption together, press and hold SET button.
  • Page 28 13 CB500F-32MGZA000.book 25 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Reserve fuel consumption meter • Flashes from “0.0” L (litre) or gal (US gal). When the 1st (E) segment of the fuel gauge When the amount of consumed fuel is more than 1.0 litre (0.26 US gal, 0.22 Imp starts flashing, the odometer &...
  • Page 29 13 CB500F-32MGZA000.book 26 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Instruments (Continued) Display Setting Ordinary display Following items to change sequentially • Clock setting Setting Mode • Backlight brightness adjustment Clock setting • Activating/deactivating of tripmeter A, average fuel mileage and fuel Backlight brightness adjustment consumption automatic reset mode •...
  • Page 30 13 CB500F-32MGZA000.book 27 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 In addition, to move the ordinary display at Press SET button. The minute digits start flashing. display setting. • The button is not pressed for about 30 seconds • Turn the ignition switch off and then on Press SEL button until the desired minute is 1 To set the clock: displayed.
  • Page 31 13 CB500F-32MGZA000.book 28 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Instruments (Continued) 2 Backlight brightness adjustment: Press SET button. The backlight is set, and then the display moves to the activating/ You can adjust the brightness five levels. deactivating of tripmeter A, average fuel Press SEL button. The brightness is switched. mileage and fuel consumption automatic reset mode.
  • Page 32 13 CB500F-32MGZA000.book 29 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 3 To activate/deactivate of tripmeter A, To end the selection, press SET button. The activation/deactivation of automatic reset average fuel mileage and fuel mode is set, and then the display moves to consumption automatic reset mode: the on/off of blinks of HISS indicator (HISS You can also activate or deactivate the indicator comes on).
  • Page 33 13 CB500F-32MGZA000.book 30 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Instruments (Continued) 4 HISS indicator setting: 5 Changing the speed and mileage unit: You can select the blink or off the HISS E, II E type only indicator. Press SEL button to select either “km/h” and “km”...
  • Page 34 13 CB500F-32MGZA000.book 31 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 6 Changing the fuel mileage meter unit: To end the selection, press SET button. Press SEL button to select “km/L” or “L/100 The established setting can also be set by km”. turning the ignition switch to OFF. The control is automatically switched from the setting mode to the ordinary display if the button is not pressed for about 30...
  • Page 35 13 CB500F-32MGZA000.book 32 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Indicators Low oil pressure indicator ABS (Anti-lock Brake System) indicator (CB500FA only) Comes on when the ignition Comes on when the ignition switch is turned on. switch is turned on. Goes off when your speed reaches approximately Goes off when the engine starts.
  • Page 36 13 CB500F-32MGZA000.book 33 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 HISS indicator (P26) (P106) • Comes on briefly when the ignition switch is turned on. Goes off if the ignition key has the correct coding. • Flashes every 2 seconds for 24 hours when the ignition switch is turned off.
  • Page 37 13 CB500F-32MGZA000.book 34 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to (Off) position to stop the engine. Start button Hazard switch Horn button Switchable when the ignition switch is on. Can be turned to Turn signal switch Pressing the switch turns off regardless of the ignition...
  • Page 38 13 CB500F-32MGZA000.book 35 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Turns electrical system on for starting/riding. Ignition Switch Switches the electrical system on/off, locks the Turns engine off. steering. Key can be removed when in the OFF or LOCK position. LOCK Locks steering. ❙ Steering Lock Locking Lock the steering when parking to help Turn the handlebar all the way to the left.
  • Page 39 13 CB500F-32MGZA000.book 36 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Starting the Engine Start your engine using the following Make sure the engine stop switch is in the (Run) position. procedure, regardless of whether the engine is cold or warm. Turn the ignition switch to the ON position. Shift the transmission to Neutral ( indicator comes on).
  • Page 40 13 CB500F-32MGZA000.book 37 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Shifting Gears Your motorcycle transmission has six forward gears in a one-down, five-up shift pattern. If you put the motorcycle in gear with the side stand down, the engine will shut off.
  • Page 41 13 CB500F-32MGZA000.book 38 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Refuelling Opening the Fuel Fill Cap Ignition key Open the lock cover, insert the ignition key, Fuel filler opening and turn it clockwise to remove the cap. Closing the Fuel Fill Cap After refuelling, align the fuel fill cap latch with the slot in the filler neck.
  • Page 42 13 CB500F-32MGZA000.book 39 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Storage Equipment The helmet holder and helmet set wire (in the tool kit) are located under the rear seat. Helmet holder WARNING Riding with a helmet attached to the holder can interfere with your ability to safely operate the motorcycle and could lead to a crash in which you can be seriously hurt or killed.
  • Page 43 13 CB500F-32MGZA000.book 40 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Storage Equipment (Continued) The tool kit is located under the rear seat. The document bag is located underside of There is also space to store a U-shaped lock. the front seat. Rubber strap Document bag Tool kit Rubber strap ❙...

  • Page 44: Maintenance

    13 CB500F-32MGZA000.book 41 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ..... P. 42 Engine Oil ...........P. 64 Maintenance Schedule ......P. 43 Coolant ............P.

  • Page 45: Importance Of Maintenance

    13 CB500F-32MGZA000.book 42 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your motorcycle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required.

  • Page 46: Maintenance Schedule

    Honda’s standards and specifications by properly trained and Honda recommends that your dealer should equipped technicians. Your dealer meets all road test your motorcycle after each periodic of these requirements. Keep an accurate maintenance is carried out.
  • Page 47 : Inspect (clean, adjust, lubricate, or replace if necessary) you have the necessary tools and are mechanically skilled. : Lubricate Procedures are provided in an official Honda Shop Manual. : Replace : Technical. In the interest of safety, have your motorcycle : Clean serviced by your dealer.
  • Page 48 13 CB500F-32MGZA000.book 45 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 46 × 1,000 mi Drive Chain Every 1,000 km (600 mi): Drive Chain Slider Brake Fluid 2 Years Brake Pads Wear Brake System Brakelight Switch...

  • Page 49: Maintenance Fundamentals

    13 CB500F-32MGZA000.book 46 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Maintenance Fundamentals ● Drive chain − Check condition and slack, Pre-ride Inspection adjust and lubricate if necessary. P. 73 To ensure safety, it is your responsibility to ● Brakes − Check operation; perform a pre-ride inspection and make sure Front and Rear: check brake fluid level and that any problem you find is corrected.
  • Page 50 13 CB500F-32MGZA000.book 47 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Maintenance Fundamentals Replacing Parts Always use Honda Genuine Parts or their Colour label equivalents to ensure reliability and safety. When ordering coloured components, specify the model name, colour, and code mentioned on the colour label. The colour label is attached to the rear fender under the rear seat.
  • Page 51 13 CB500F-32MGZA000.book 48 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Maintenance Fundamentals Battery WARNING Your motorcycle has a maintenance-free type The battery gives off explosive battery. You do not have to check the battery hydrogen gas during normal electrolyte level or add distilled water. Clean the operation.
  • Page 52 Always replace the battery with another maintenance-free battery of the same type. NOTICE Installing non-Honda electrical accessories can overload NOTICE the electrical system, discharging the battery and possibly Replacing a fuse with one that has a higher rating greatly damaging the system.
  • Page 53 Conserving” or ”Resource Conserving” on the For recommended engine oil, see circular API service symbol. “Specifications.” P. 117 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: ● JASO T 903 standard...
  • Page 54 If either has worn or damaged teeth, NOTICE have the sprocket replaced by your dealer. Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly. Recommended brake fluid: Honda DOT 4 Brake Fluid or equivalent Normal Worn Damaged (REPLACE) (GOOD)
  • Page 55 Recommended lubricant: Drive chain lubricant designed Recommended Coolant specifically for O-ring chains. Pro Honda HP coolant is a pre-mixed solution of antifreeze and distilled water. Concentration: 50% antifreeze and 50% distilled water A concentration of antifreeze below 40% will not provide proper corrosion and cold temperature protection.
  • Page 56 13 CB500F-32MGZA000.book 53 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Maintenance Fundamentals ❙ A concentration of up to 60% will provide Inspecting for Damage better protection in colder climates. Inspect the tyres for cuts, slits, or cracks NOTICE that exposes fabric or Using coolant not specified for aluminium engines or cords, or nails or ordinary tap water can cause corrosion.
  • Page 57 13 CB500F-32MGZA000.book 54 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Maintenance Fundamentals ❙ Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they become visible, replace the tyres immediately. Riding on tyres that are excessively For safe riding, you should replace the tyres worn or improperly inflated can cause when the minimum tread depth is reached.
  • Page 58 Always use the size and type of tyres ● Have the wheel balanced with Honda recommended in this owner’s manual. Genuine balance weights or equivalents after the tyre is installed. ●...
  • Page 59 13 CB500F-32MGZA000.book 56 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.

  • Page 60: Tool Kit

    13 CB500F-32MGZA000.book 57 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Tool kit The tool kit is stored under the rear seat. U type only ● P. 58 Pin spanner ● 8 × 12 mm Open end wrench You can perform some roadside repairs, ● 10 × 14 mm Open end wrench minor adjustments and parts replacement ●...

  • Page 61: Removing & Installing Body Components

    13 CB500F-32MGZA000.book 58 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Removing & Installing Body Components ❙ Rear Seat Removal 1. Insert the ignition key into the seat lock. 2. Turn it clockwise, then pull the rear seat Ignition key Seat lock Rear seat up and back. ❙...

  • Page 62: Front Seat

    13 CB500F-32MGZA000.book 59 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Removing & Installing Body Components Front Seat ❙ Front Seat Removal 1. Remove the rear seat. P. 58 2. Remove the mounting bolts and collars, Front seat Mounting bolts and then pull the front seat back and up. ❙...

  • Page 63: Side Cover

    13 CB500F-32MGZA000.book 60 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Removing & Installing Body Components Side Cover Side Cover The left side cover must be removed to access the coolant reserve tank cap. The right side cover must be removed to Side cover Grommets Prongs access the main fuse.

  • Page 64: Headlight Assembly

    13 CB500F-32MGZA000.book 61 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Removing & Installing Body Components Headlight Assembly Headlight Assembly The headlight assembly must be removed to replace the headlight bulb and position light bulb. Bolts Headlight assembly When removing and installing the headlight assembly, be careful not to damage the wire harness.

  • Page 65: Clips

    13 CB500F-32MGZA000.book 62 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Removing & Installing Body Components Clips Clips The clips must be removed to remove the side covers. ❙ Removal 1. Press down on the centre pin to release the lock. 2. Pull the clip out of the hole. Centre pin ❙...

  • Page 66: Battery

    13 CB500F-32MGZA000.book 63 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Removing & Installing Body Components Battery Battery 2. Unhook the rubber strap from rear side. 3. Disconnect the negative terminal from the battery. Rubber strap Positive 4. Disconnect the positive terminal from terminal Negative the battery. terminal 5.

  • Page 67: Engine Oil

    13 CB500F-32MGZA000.book 64 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Engine Oil Checking the Engine Oil Oil fill cap 1. If the engine is cold, idle the engine for 3 to 5 minutes. 2. Turn the ignition switch off, stop the engine and wait 2 to 3 minutes. 3.
  • Page 68 13 CB500F-32MGZA000.book 65 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can If the engine oil is below or near the lower cause damage to your engine. Do not mix different brands level mark, add the recommended engine oil.
  • Page 69 Changing the oil and filter requires special tools. We recommend that you have your motorcycle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. NOTICE Using the wrong oil filter can result in serious damage to Sealing washer the engine.
  • Page 70 13 CB500F-32MGZA000.book 67 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Engine Oil Changing Engine Oil & Filter 9. Install a new sealing washer onto the Oil filter drain bolt. Tighten the drain bolt. Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft). 10. Fill the crankcase with the recommended oil ( P.

  • Page 71: Coolant

    13 CB500F-32MGZA000.book 68 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Coolant Checking the Coolant If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a 1. Place your motorcycle on a firm, level serious leak. Have your motorcycle inspected surface.
  • Page 72 13 CB500F-32MGZA000.book 69 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Coolant Changing Coolant 2. Remove the reserve tank cap and add Reserve tank cap fluid while monitoring the coolant level. Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening.

  • Page 73: Brakes

    13 CB500F-32MGZA000.book 70 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LWR or LOWER level mark or the 1. Place your motorcycle in an upright brake lever and pedal freeplay becomes position on a firm, level surface.
  • Page 74 13 CB500F-32MGZA000.book 71 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Front Inspect the brake pads from below the brake caliper. Check the condition of the brake pad groove Rear Inspect the brake pads from the wear indicators. rear right of the motorcycle.

  • Page 75: Side Stand

    13 CB500F-32MGZA000.book 72 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Side Stand 4. Start the engine, pull the clutch lever in, and shift the transmission into gear. 5. Lower the side stand all the way. The engine should stop as you lower the side stand. If the engine doesn’t stop, have your motorcycle inspected by your dealer.

  • Page 76: Drive Chain

    13 CB500F-32MGZA000.book 73 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. 1.
  • Page 77 13 CB500F-32MGZA000.book 74 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Lock nut Rear axle nut Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer. (CB500FA only) When adjusting the drive chain slack, be careful not to damage the wheel speed sensor and pulser ring.
  • Page 78 13 CB500F-32MGZA000.book 75 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Drive Chain Adjusting the Drive Chain Slack 5. Turn both adjusting nuts an equal number 7. Tighten the rear axle nut. of turns until the correct drive chain slack Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft). is obtained.
  • Page 79 13 CB500F-32MGZA000.book 76 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Drive Chain Checking the Drive Chain Slider ❙ Checking the Drive Chain Slider Checking the Drive Chain Wear Check the chain wear label when adjusting Check the condition of the drive chain slider. the drive chain. If the index mark on the The drive chain slider need to be replaced if it washer enters the red zone on the label after is worn to the wear limit line.

  • Page 80: Clutch

    13 CB500F-32MGZA000.book 77 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your ❙ Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 81 13 CB500F-32MGZA000.book 78 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper clutch cable adjuster Freeplay ❙ Upper Adjustment – Attempt adjustment with the upper clutch cable adjuster first. 1. Loosen the upper lock nut. 2. Turn the upper clutch cable adjuster until the freeplay is 10 to 20 mm (0.4 to 0.8 in).
  • Page 82 13 CB500F-32MGZA000.book 79 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Clutch Adjusting the Clutch Lever Freeplay 1. Loosen the upper lock nut and turn the Lower lock nut upper clutch cable adjuster all the way in (to provide maximum freeplay). Tighten the upper lock nut. 2.

  • Page 83: Throttle

    13 CB500F-32MGZA000.book 80 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Throttle Checking the Throttle Adjusting the Throttle Freeplay With the engine off, check that the throttle 1. Slide the cable boot. rotates smoothly from fully closed to fully 2. Loosen the lock nut. open in all steering positions and throttle 3.

  • Page 84: Crankcase Breather

    13 CB500F-32MGZA000.book 81 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Crankcase Breather Cleaning the Crankcase Breather 1. Remove the crankcase breather tube plug from the tube. 2. Drain deposits into a suitable container. 3. Install the crankcase breather tube plug. Crankcase breather tube plug...

  • Page 85: Other Adjustments

    13 CB500F-32MGZA000.book 82 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Other Adjustments Adjusting the Rear Suspension ❙ Spring Preload Index mark You can adjust the spring preload by the adjuster to suit the load or the road surface. Turn the adjuster using the pin spanner and Adjuster extension bar provided in the tool kit Lower...

  • Page 86: Headlight Aim

    13 CB500F-32MGZA000.book 83 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Other Adjustments Adjusting the Headlight Aim Adjusting the Headlight Aim Adjusting the Brakelight Switch You can adjust vertical aim of the headlight for proper alignment. Turn the pinion using a Check the operation of the brakelight switch. Phillips screwdriver provided in the tool kit Hold the brakelight switch and turn the P.

  • Page 87: Troubleshooting

    13 CB500F-32MGZA000.book 84 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Troubleshooting Engine Will Not Start (HISS indicator stays Other Warning Indication ......P. 89 on) ............P. 85 Fuel Gauge Failure Indication ....P. 89 Overheating (High coolant temperature Tyre Puncture..........P. 90 indicator is on)..........P. 86 Electrical Trouble ........

  • Page 88: Engine Will Not Start (Hiss Indicator Stays On)

    13 CB500F-32MGZA000.book 85 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Engine Will Not Start (HISS indicator stays on) ❙ Starter Motor Operates But Engine Check if there is no another HISS key Does Not Start (including spare key) close to the ignition switch. Check the following items: Check if there are no any metallic seals ●...

  • Page 89: Overheating (High Coolant Temperature Indicator Is On)

    13 CB500F-32MGZA000.book 86 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Overheating (High coolant temperature indicator is on) The engine is overheating when the 2. Check that the radiator fan is operating, following occurs: and then turn the ignition switch to the ● High coolant temperature indicator comes OFF position.

  • Page 90: Warning Indicators On Or Flashing

    13 CB500F-32MGZA000.book 87 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Warning Indicators On or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your motorcycle may have a leak or another If the low oil pressure indicator comes on, serious problem. Have your motorcycle pull safely to the side of the road and stop inspected by your dealer.

  • Page 91: Abs (Anti-Lock Brake System) Indicator (Cb500Fa Only)

    13 CB500F-32MGZA000.book 88 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator (CB500FA only) ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator (CB500FA only) but without the anti-locking function.

  • Page 92: Other Warning Indication

    13 CB500F-32MGZA000.book 89 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Other Warning Indication Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If these occurs, see your dealer as soon as possible.

  • Page 93: Tyre Puncture

    13 CB500F-32MGZA000.book 90 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. We recommend you have this type of service Riding your motorcycle with a performed by your dealer. temporary tyre repair can be risky. If After an emergency repair, always have the the temporary repair fails, you can tyre inspected/replaced by your dealer.
  • Page 94 13 CB500F-32MGZA000.book 91 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Tyre Puncture Removing Wheels (CB500FA only) Take care to prevent the brake caliper When removing and installing the wheel, be from scratching the wheel during careful not to damage the wheel speed removal. sensor and pulser ring. Tape or cloth Mounting bolts ❙...
  • Page 95 13 CB500F-32MGZA000.book 92 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Tyre Puncture Removing Wheels 4. Loosen the axle pinch bolt and front axle Installation shaft. 1. Attach the side collars to the wheel. 5. Support your motorcycle securely and 2. On the left side, place the wheel raise the front wheel off the ground between the fork legs and insert the using a maintenance stand or a hoist.
  • Page 96 13 CB500F-32MGZA000.book 93 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Tyre Puncture Removing Wheels 4. Install the brake caliper and tighten the 8. Raise the front wheel off the ground mounting bolts. again, and check that the wheel rotates freely after you release the brake. Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft).
  • Page 97 13 CB500F-32MGZA000.book 94 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Tyre Puncture Removing Wheels ❙ Rear Wheel Pulser ring Wheel speed sensor (CB500FA only) (CB500FA only) Removal 1. Support your motorcycle securely and raise the rear wheel off the ground using a maintenance stand or a hoist. 2.
  • Page 98 13 CB500F-32MGZA000.book 95 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Tyre Puncture Removing Wheels 5. Remove the rear axle shaft, washer, brake Installation caliper bracket, rear wheel and side 1. To install the rear wheel, reverse the collars. removal procedure. Support the brake caliper assembly so Take care to prevent the brake caliper that it doesn’t hang from the brake from scratching the wheel during...
  • Page 99 13 CB500F-32MGZA000.book 96 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Tyre Puncture Removing Wheels 2. Make sure that the slot on the brake 3. Adjust the drive chain. P. 74 caliper bracket is positioned in the lug on 4. Tighten the rear axle nut. the swingarm. Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft).

  • Page 100: Electrical Trouble

    13 CB500F-32MGZA000.book 97 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the OFF or LOCK while charging.
  • Page 101 13 CB500F-32MGZA000.book 98 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Electrical Trouble Burned-out Light Bulb ❙ Headlight Bulb 1. Remove the headlight assembly. P. 61 2. Pull off the socket without turning. 3. Remove the dust cover. 4. Press the pin down and pull out the bulb without turning it.
  • Page 102 13 CB500F-32MGZA000.book 99 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Electrical Trouble Burned-out Light Bulb ❙ ❙ Position Light Bulb Brake/Tail Light Bulb 1. Remove the bolts and rear fender cover. Socket Bulb Rear fender cover 1. Remove the headlight assembly. P. 61 Bolts 2. Pull off the socket without turning. 3.
  • Page 103 13 CB500F-32MGZA000.book 100 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Electrical Trouble Burned-out Light Bulb ❙ Front/Rear Turn Signal Bulb 1. Remove the screw and collar. 2. Remove the turn signal lens. 3. Slightly press the bulb and turn it counterclockwise. Socket Bulb 2. Turn the socket counterclockwise, and Collar Turn signal lens...
  • Page 104 13 CB500F-32MGZA000.book 101 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Electrical Trouble Burned-out Light Bulb ❙ License Plate Light Bulb 1. Remove the screws, license light cover and license light cover packing. 2. Pull out the bulb without turning. Cover packing Bulb Screws License light cover 3.

  • Page 105: Blown Fuse

    13 CB500F-32MGZA000.book 102 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Electrical Trouble Blown Fuse Blown Fuse (CB500F) Fuse box covers Before handling fuses, see “Inspecting and Replacing Fuses.” P. 49 ❙ Fuse Box Fuses 1. Remove the front seat. P. 59 2. Remove the fuse box covers. 3.
  • Page 106 13 CB500F-32MGZA000.book 103 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Electrical Trouble Blown Fuse ❙ Main Fuse 3. Pull the main fuse out and check for a blown fuse. Always replace a blown fuse Main fuse Wire connector with a spare of the same rating. Spare main fuse is provided in the starter magnetic switch.

  • Page 107: Information

    13 CB500F-32MGZA000.book 104 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Information Keys............P. 105 Instruments, Controls, & Other Features ..P. 106 Fuels Containing Alcohol......P. 108 Catalytic Converter ........P. 109 Caring for Your Motorcycle.....P. 110 Storing Your Motorcycle ......P. 113 Transporting Your Motorcycle ....P. 113 You & the Environment ......P. 114 Serial Numbers .........P.

  • Page 108: Keys

    13 CB500F-32MGZA000.book 105 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Keys Keys To make a duplicate key and register it with your HISS system, take the spare key, the key number plate, and the motorcycle to your Ignition key dealer. The ignition key contains a special coded chip that is recognized by the immobilizer system A metal key holder may cause damage to the (HISS) in order to start the engine.

  • Page 109: Instruments, Controls, & Other Features

    Ignition Switch HISS The headlight is always on when the ignition The Honda Ignition Security System (HISS) switch is on. Leaving the ignition switch on with immobilizes the engine’s ignition system if an the engine stopped will drain the battery.
  • Page 110 13 CB500F-32MGZA000.book 107 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Instruments, Controls, & Other Features EC Directive Morocco only This immobilizer system complies with R & TTE (Radio and Telecommunications Terminal Equipment and the mutual recognition of their conformity) Directive. Document Bag The declaration of conformity to R & TTE The owner’s manual, registration, and Directive is provided to the owner at the time of insurance information can be stored in the...

  • Page 111: Fuels Containing Alcohol

    13 CB500F-32MGZA000.book 108 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol (or more than 5% methanol) may: ● Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ●...

  • Page 112: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine’s performance. A replacement unit must be an original Honda part or equivalent.

  • Page 113: Caring For Your Motorcycle

    Frequent cleaning and polishing is important to 3. Thoroughly rinse your motorcycle with plenty ensure the long life of your Honda. A clean of clean water and dry with a soft, clean motorcycle makes it easier to spot potential cloth.
  • Page 114 13 CB500F-32MGZA000.book 111 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Caring for Your Motorcycle ❙ ● Washing Precautions Do not direct water near the headlight: Follow these guidelines when washing: Any condensation inside the headlight ● Do not use high-pressure washers: should dissipate after a few minutes of High-pressure water cleaners can damage running the engine.
  • Page 115 13 CB500F-32MGZA000.book 112 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Caring for Your Motorcycle Panels Exhaust Pipe and Muffler Follow these guidelines to prevent scratches The exhaust pipe and muffler are stainless steel and blemishes: but may become stained by mud or dust. ● Wash gently using a soft sponge and plenty To remove mud or dust, use a wet sponge and of water.

  • Page 116: Storing Your Motorcycle

    13 CB500F-32MGZA000.book 113 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Storing Your Motorcycle Storing Your Motorcycle After removing your motorcycle from storage, inspect all maintenance items required by the If you store your motorcycle outdoors, you Maintenance Schedule. should consider using a full-body motorcycle cover. Transporting Your If you won’t be riding for an extended period, Motorcycle...

  • Page 117: You & The Environment

    13 CB500F-32MGZA000.book 114 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 You & the Environment You & the Environment drain or on the ground. Used oil, petrol, coolant, and cleaning solvents contain poisons Owning and riding a motorcycle can be that can hurt refuse workers and contaminate enjoyable, but you must do your part to protect drinking water, lakes, rivers, and oceans.

  • Page 118: Serial Numbers

    13 CB500F-32MGZA000.book 115 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Serial Numbers Serial Numbers Frame number The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. The frame number is stamped on the right side of the steering head.

  • Page 119: Specifications

    13 CB500F-32MGZA000.book 116 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Specifications Specifications ■ Main Components Displacement 471 cm (28.7 cu-in) Type PC45 Bore × stroke 67.0 × 66.8 mm (2.64 × 2.63 in) Overall length 2,075 mm (81.7 in) Compression ratio 10.7:1 Overall width 780 mm (30.7 in) Unleaded petrol Fuel Overall height...
  • Page 120 Drive chain lubricant designed specifically for drive chain O-ring chains Idle speed 1,200 ± 100 rpm lubricant Honda 4-stroke motorcycle oil API Service Drive chain 35 to 45 mm (1.4 to 1.8 in) Classification SG or higher, excluding oils slack Recommended marked as “Energy Conserving”...
  • Page 121 13 CB500F-32MGZA000.book 118 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Specifications ■ ■ Bulbs Torque Specifications Headlight 12V-60/55W Engine oil drain bolt 30 N·m (3.1 kgf·m, 22 lbf·ft) Brake/Tail light 12V-21/5W Oil filter 26 N·m (2.7 kgf·m, 19 lbf·ft) Front turn signal lights 12V-21W × 2 Front wheel axle shaft 54 N·m (5.5 kgf·m, 40 lbf·ft) Rear turn signal lights...

  • Page 122: Index

    13 CB500F-32MGZA000.book 119 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Index Index ABS (Anti-lock Brake System) Caring for Your Motorcycle....110 Indicator ..........32, 88 Catalytic Converter........109 Accessories..........16 Clutch System ..........77 Anti-lock Brake System (ABS)....13 Colour label ..........47 Coolant ..........52, 68 Crankcase Breather ........
  • Page 123 13 CB500F-32MGZA000.book 120 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Environment ..........114 Equipment Hazard Switch ..........34 Owner’s Manual....... 40, 107 Headlight Aim..........83 Tool Kit ..........40, 57 Headlight Assembly........61 Headlight Dimmer Switch ......34 Helmet Holder ...........39 High Beam Indicator........33 Flooded Engine ......... 36 Frame Number......... 115 High Coolant Temperature Front Seat ..........
  • Page 124 13 CB500F-32MGZA000.book 121 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Labels............6 Parking............14 Load Limits ..........17 Parts Location ..........18 Loading Guidelines ........17 Passing light control switch ...... 34 Low Oil Pressure Indicator....32, 87 Petrol..........38, 108 PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) ..
  • Page 125 13 CB500F-32MGZA000.book 122 ページ ２０１２年１１月２７日　火曜日　午後３時５７分 Repair Kit ........... 90 Riding Precautions ........12 Tachometer ..........21 Throttle ............80 Tool kit ............57 Safety Precautions........11 Transporting Your Motorcycle....113 Serial Numbers ........115 Tripmeter ...........22, 106 Troubleshooting ........84 Shifting Gears ..........37 Side Cover ..........60 Turn signal indicators ........33 Side Stand ..........

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