Honda CB500X 2019 Manual
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Honda CB500X 2019 Manual

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Contents
31MKPC00
2019 CB500X/XA
MOM 16986 (1812)
P. 2
P. 16
P. 56
P. 107
P. 127
P. 149
P. 153

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Table of Contents
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Summary of Contents for Honda CB500X 2019

  • Page 1: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 16 Maintenance P. 56 Troubleshooting P. 107 Information P. 127 Specifications P. 149 Index P. 153 31MKPC00 2019 CB500X/XA MOM 16986 (1812)
  • Page 2 When service is required, remember that Honda motorcycle. Your selection of a your Honda dealer knows your motorcycle Honda makes you part of a worldwide family best. If you have the required mechanical of satisfied customers who appreciate “know-how” and tools, you can purchase an...
  • Page 3 A Few Words About Safety DANGER Your safety, and the safety of others, is very important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 4: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines ..........P. 3 Safety Labels............P. 7 Safety Precautions..........P. 9 Riding Precautions ..........P. 10 Accessories & Modifications......P. 14 Loading ..............

  • Page 5: Safety Guidelines

    Safety Guidelines Safety Guidelines that you and your passenger are both wearing an approved motorcycle helmet and protective Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding Perform all routine and regular inspections onto the seat strap or your waist, leaning with ●...
  • Page 6 Safety Guidelines Other riding tips can be found in the You Ride within Your Limits and Your Motorcycle Riding Tips booklet that Never ride beyond your personal abilities or came with your motorcycle. faster than conditions warrant. Fatigue and inattention can impair your ability to use good judgment and ride safely.
  • Page 7 Safety Guidelines Keep Your Honda in Safe Condition If You are Involved in a Crash It's important to keep your motorcycle properly Personal safety is your first priority. If you or maintained and in safe riding condition. anyone else has been injured, take time to...
  • Page 8 Safety Guidelines WARNING Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Running the engine of your motorcycle colorless, odorless gas. Breathing carbon while in an enclosed or even partially monoxide can cause loss of consciousness and enclosed area can cause a rapid build- may lead to death.

  • Page 9: Safety Labels

    Safety Labels Safety Labels hazards that could cause serious injury. Read these labels carefully and don't remove them. Safety and information labels on your If a label comes off or becomes hard to read, motorcycle provide important safety contact your dealer for a replacement. information and may warn you of potential Continued...
  • Page 10 Safety Labels...

  • Page 11: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection Ride cautiously and keep your hands on the Look for a DOT (Department of ● handlebar and feet on the footpegs. Transportation) certification label on any helmet Keep passenger's hands onto the seat strap you buy.

  • Page 12: Riding Precautions

    Riding Precautions Riding Precautions Jacket and Pants Protective, highly visible, long-sleeved jacket and durable long pants for riding (or a Break-in Period protective suit) During the first 300 miles (500 km) of running, follow these guidelines to ensure your motorcycle's future reliability and performance. Avoid full-throttle starts and rapid ●...
  • Page 13 Riding Precautions Exercise caution on low traction surfaces. Anti-lock Brake System (ABS) ● The tires slip more easily on such CB500XA only surfaces and braking distances are This model is equipped with an Anti-lock Brake longer. System (ABS) designed to help prevent the Avoid continuous braking.
  • Page 14 Riding Precautions Engine Braking Parking Engine braking helps slow your motorcycle Park on a firm, level surface. ● down when you release the throttle. For further If you must park on a slight incline or loose ● slowing action, downshift to a lower gear. Use surface, park so that the motorcycle cannot engine braking with intermittent use of the move or fall over.
  • Page 15 Riding Precautions Slowly lean the motorcycle to the left until its Refueling and Fuel Guidelines weight rests on the side stand. Follow these guidelines to protect the engine, Turn the handlebar fully to the left. fuel system and catalytic converter: Turning the handlebar to the right Use only unleaded gasoline.

  • Page 16: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed or approved for your motorcycle by Honda or Follow all instructions in this owner's make modifications to your motorcycle from its manual regarding accessories and original design.

  • Page 17: Loading

    Loading Loading WARNING Overloading or improper loading can Carrying extra weight affects your ● cause a crash and you can be seriously motorcycle's handling, braking and stability. hurt or killed. Always ride at a safe speed for the load you are carrying.

  • Page 18: Operation Guide

    Parts Location Tool kit (P.55) Document bag (P.55) Fuel fill cap (P.53) Front brake fluid reservoir (P.88) Front suspension spring preload adjuster (P.103) Front brake lever (P.102) Throttle grip (P.99) Engine oil fill cap (P.80) Engine oil level inspection window (P.80) Engine oil filter (P.82)
  • Page 19 Windscreen (P.105) Front suspension spring preload adjuster (P.103) Clutch lever (P.96) Main fuse (P.126) Battery (P.77) Fuse boxes (P.125) Seat (P.78) Left side cover (P.79) Crankcase breather (P.100) Rear suspension spring preload adjuster (P.104) Drive chain (P.92) Coolant reserve tank (P.86) Shift lever (P.52)
  • Page 20 Instruments button button Display Check When the ignition switch is turned to the ON position, initial animation will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 21 Tachometer red zone Clock (12-hour or 24-hour display) (excessive engine rpm range) To set the clock: (P.31) Speedometer Section B display (P.25) Section A display (P.21) Tachometer NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. Continued...
  • Page 22 Instruments (Continued) Coolant temperature gauge When the coolant is over specified temperature, the segment H flashes. If the segment H flashes while riding: (P.109) If the coolant temperature gauge indicator flashes: (P.113) Fuel gauge Gear position indicator Remaining fuel when only 1st (E) The gear position is shown in the segment starts flashing: gear position indicator.
  • Page 23 Section A display Changing the section A display You can select the following: With the button, you can switch the Current fuel mileage section A display between the current fuel ● Average fuel mileage [AVG] mileage, average fuel mileage, fuel ●...
  • Page 24 Instruments (Continued) Also, the average fuel mileage for tripmeter Current fuel mileage A will be displayed when the odometer, Displays the current instant fuel mileage. tripmeter A, numerical tachometer and reserve tripmeter are selected. Display range: 0.0 to 300.0 mile/gal (L/100 Display range: 0.0 to 300.0 mile/gal (L/100 km or km/L) km or km/L)
  • Page 25 Fuel consumption Average speed [AVG] Displays the fuel consumption since the Displays the average speed since the selected selected tripmeter was reset. tripmeter was reset. The fuel consumption will be calculated The average speed will be calculated based on based on value displayed on the tripmeter (A value displayed on the tripmeter (A or B) or B) selected.
  • Page 26 Instruments (Continued) When “---” is displayed except for the above- Reserve fuel consumption [RES] mentioned cases, go to your dealer for service. Displays the fuel consumption since the 1st To reset the average speed: (E) segment of the fuel gauge starts flashing. (P.27) When the 1st (E) segment of the fuel gauge starts flashing, the current fuel mileage,...
  • Page 27 Section B display Changing the section B display You can select the following: With the button, you can switch the Odometer [TOTAL] section B display between the odometer, ● Tripmeter [TRIP A/B] tripmeter A, tripmeter B, numerical ● Numerical tachometer tachometer, and reserve tripmeter.
  • Page 28 Instruments (Continued) Odometer [TOTAL] Reserve tripmeter [RES] Total distance ridden. Distance ridden since the 1st (E) segment of When “------” is displayed, go to your dealer the fuel gauge starts flashing. for service. When the 1st (E) segment of the fuel gauge starts flashing, the odometer, tripmeters or numerical tachometer switches to the reserve Tripmeter [TRIP A/B]...
  • Page 29 When they are reset, reset display appears at To reset the tripmeter [TRIP A/B], each indication. Then, the display returns to average fuel mileage [AVG], fuel the last selected indication. consumption, average speed [AVG] Also, the tripmeter A, average fuel mileage, and elapsed time fuel consumption, average speed and To reset the tripmeter A, average fuel mileage...
  • Page 30 Instruments (Continued) To reset the tripmeter B, average fuel When they are reset, reset display appears at mileage B, fuel consumption B, average each indication. Then, the display returns to speed B and and elapsed time B (these are the last selected indication. based on tripmeter B) together, press and hold the button while tripmeter B is...
  • Page 31 Display Setting Setting Mode B Setting Mode A Following items can be changed sequentially. Following items can be changed sequentially. (P.35) • Setting of REV indicator (P.30) • Time format setting RPM setting Interval RPM setting • Clock setting Brightness adjustment •...
  • Page 32 Instruments (Continued) Setting Mode A Ordinary display If the buttons are not pressed for about 30 seconds, the control is automatically switched Setting Mode A from the setting mode to the ordinary Time format setting display. Clock setting If the buttons are not pressed for about 30 Backlight brightness adjustment seconds, items in the process of being set will be discarded and only items that were set...
  • Page 33 1 Time format setting: 2 Clock setting: You can switch the time format between 12 Press button until the desired hour is displayed. hour format or 24 hour format. Press and hold button to advance Turn the ignition switch to the ON position. the hour quickly.
  • Page 34 Instruments (Continued) Press button until the desired minute is 3 Backlight brightness adjustment: displayed. You can adjust the brightness to one of five Press and hold button to advance levels. the minute quickly. Press button. The brightness level is switched. You can adjust the brightness level from five levels.
  • Page 35 4 Activating/deactivating of tripmeter 5 Changing of speed and mileage unit: A, average fuel mileage, fuel Press the button to select either “mph” and “mile” or “km/h” and “km” . consumption, average speed and elapsed time automatic reset mode: You can activate or deactivate the automatic reset mode by refueling after the 1st (E) segment of the fuel gauge starts flashing.
  • Page 36 Instruments (Continued) 6 Changing the fuel mileage meter unit: Press button to select “L/100km” or “km/L”. Press button. The fuel mileage meter unit is set, and then the display moves to the ordinary display.
  • Page 37 Setting Mode B Ordinary display If the buttons are not pressed for about 30 seconds, the control is automatically switched Setting Mode B from the setting mode to the ordinary Setting of REV indicator display. RPM setting If the buttons are not pressed for about 30 Interval RPM setting seconds, items in the process of being set will be discarded and only items that were set...
  • Page 38 Instruments (Continued) 1 Setting of REV indicator: To change the setting mode B, turn the ignition switch to the ON position while You can change the setting of the REV pressing button until the initial indicator. animation ends. The display moves to the REV indicator blinks during setting.
  • Page 39 Each time button is pressed, the "REV Tachometer Numerical indicator blinking fastest RPM" setting value tachometer will be increased by one segment (250 r/min (rpm)). When the "REV indicator blinking fastest RPM" setting value exceeds 8,750 r/min (rpm), the "REV indicator blinking fastest RPM"...
  • Page 40 Instruments (Continued) Press button. The "REV indicator Each time button is pressed, the blinking fastest RPM" is set, and then the numbers of the "REV indicator blinking display moves to the setting of "REV interval RPM" advances as follows: 250 r/min indicator blinking interval RPM".
  • Page 41 Press button. The "REV indicator Example: REV indicator blinking fastest blinking interval RPM" is set, and then the RPM: 8,750 r/min (rpm) display moves to the brightness adjustment REV indicator blinking interval of the REV indicator. RPM: 250 r/min (rpm) The REV indicator switches from blinking REV indicator r/min (rpm)
  • Page 42 Instruments (Continued) 2 Changing of tachometer display Conventional Peak hold display display mode: You can change the display mode of the tachometer. Press button to switch the display mode of tachometer. Press button. The currently selected display mode is set, and then the display moves to the ordinary display.
  • Page 43 The peak hold segment keeps to show the maximum engine RPM temporarily. Example: Engine revolutions per minutes 8,750 r/min (rpm) Conventional Peak hold display display Peak Tachometer hold bar segment segment...
  • Page 44 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Left turn signal indicator Right turn signal indicator...
  • Page 45 REV indicator (P.46) High beam indicator PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is turned to the ON position with the engine stop switch in the (Run) position. If it comes on while engine is running: (P.110) Neutral indicator Comes on when the transmission is in Neutral.
  • Page 46 Indicators (Continued)
  • Page 47 Low oil pressure indicator Comes on when the ignition switch is turned to the ON position. ● Goes off when the engine starts. ● If it comes on while engine is running: (P.110) ABS (Anti-lock Brake System) indicator CB500XA only Comes on briefly when the ignition switch is turned to the ON position.
  • Page 48 Indicators (Continued) REV Indicator Comes on briefly when the ignition switch is turned to the ON position. ● Initial setting REV indicator blinking fastest RPM: 8,750 r/min (rpm) REV indicator blinking interval RPM: 250 r/min (rpm) REV indicator r/min (rpm) Blinking 8,250 r/min (rpm) Blinking fast...
  • Page 49 BLANK PAGE...
  • Page 50 Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to (Stop) position (the starter motor will not operate) to stop the engine. Start button Hazard switch Switchable when the ignition Horn button switch is in the ON position. Turn signal switch Pressing the switch turns the turn signal off.
  • Page 51 Ignition Switch Turns electrical system Switches the electrical system on/off, locks on for starting/riding. the steering. Key can be removed when in the OFF or Turns engine off. LOCK position. LOCK Locks steering. Continued...
  • Page 52 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Push the key down, and turn the ignition prevent theft. switch to the LOCK position. A U-shaped wheel lock or similar device is Jiggle the handlebar if the lock is difficult also recommended.
  • Page 53 Starting the Engine Start your engine using the following procedure, Make sure the engine stop switch is in the regardless of whether the engine is cold or warm. (Run) position. Turn the ignition switch to the ON position. Shift the transmission to Neutral ( indicator comes on).
  • Page 54 Shifting Gears Your motorcycle transmission has 6 forward Recommended Shift Points gears in a one-down, five-up shift pattern. Shifting Up From 1st to 2nd 12 mph (20 km/h) From 2nd to 3rd 19 mph (30 km/h) From 3rd to 4th 25 mph (40 km/h) From 4th to 5th 31 mph (50 km/h)
  • Page 55 Refueling Ignition key Opening the Fuel Fill Cap Lock cover Open the lock cover, insert the ignition key, and turn it clockwise to open the cap. Level plate Closing the Fuel Fill Cap After refueling, push the fuel fill cap closed until it locks.
  • Page 56 Storage Equipment Helmet Holder WARNING The helmet holder is located under the seat. Riding with a helmet attached to the A helmet set wire is in the tool kit. holder can interfere with the rear wheel or suspension and could cause a crash Helmet set wire in which you can be seriously hurt or killed.
  • Page 57 Tool Kit Document Bag The tool kit is located under the seat by the The document bag is located underside of rubber strap. the seat by the rubber strap. Document bag Rubber strap Rubber strap Removing the Seat Tool kit (P.78) Removing the Seat (P.78)

  • Page 58: Maintenance

    Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. An optional larger tool kit may be available. Check with your Honda dealer's parts department. Importance of Maintenance ......P. 57 Clutch ..............P. 96 Maintenance Schedule........

  • Page 59: Importance Of Maintenance

    Importance of Maintenance For information about the exhaust emission and Importance of Maintenance noise emission requirements of the U.S. Keeping your motorcycle well-maintained is Environmental Protection Agency (EPA), the absolutely essential to your safety and to California Air Resources Board (CARB), and the protect your investment, obtain maximum Environment and Climate Change Canada performance, avoid breakdowns, and reduce air...
  • Page 60 Importance of Maintenance Follow these guidelines when performing Maintenance Safety maintenance. Always read the maintenance instructions Stop the engine and remove the key. ● before you begin each task, and make sure that Place your motorcycle on a firm, level ●...

  • Page 61: Maintenance Schedule

    Maintenance work should be performed in accordance with Honda's standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer.
  • Page 62 : Intermediate. We recommend service by your dealer, unless Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. Lubricate Procedures are provided in an official Honda Service Replace Manual (2 P. 144). Clean : Technical.
  • Page 63 Maintenance Schedule Frequency Items × 1,000 mi Regular Refer to Replace page × 1,000 km 12.8 19.2 25.6 32.0 38.4 Drive Chain Every 600 mi (1,000 km): Brake Fluid 2 Years Brake Pads Wear Brake System Brake Light Switch Headlight Aim Clutch System Side Stand Suspension...

  • Page 64: Maintenance Record

    Maintenance Record Distance Odometer Date Performed By: Notes 600 miles (1,000 km) 4,000 miles (6,400 km) 8,000 miles (12,800 km) 12,000 miles (19,200 km) 16,000 miles (25,600 km) 20,000 miles (32,000 km) 24,000 miles (38,400 km) 28,000 miles (44,800 km) 32,000 miles (51,200 km) 36,000 miles (57,600 km) 40,000 miles (64,000 km)

  • Page 65: Maintenance Fundamentals

    Maintenance Fundamentals Suspension is adjusted to suit load. P. 103, Pre-ride Inspection ● P. 104 To ensure safety, it is your responsibility to Check the following items after you get on your perform a pre-ride inspection and make sure motorcycle: that any problem you find is corrected.
  • Page 66 Maintenance Fundamentals Also, check the odometer reading against the Periodic Checks Maintenance Schedule and perform all You should also perform other periodic maintenance that is due. P. 59 maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently.
  • Page 67 Maintenance Fundamentals Replacing Parts Color label Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering colored components, specify the model name, color, and code mentioned on the color label. The color label is attached to the rear fender under the seat.
  • Page 68 Maintenance Fundamentals Electrolyte splashes onto your skin: Battery ● Remove affected clothing and wash your skin Your motorcycle has a maintenance-free type thoroughly using water. battery. You do not have to check the battery Electrolyte splashes into your mouth: ● electrolyte level or add distilled water.
  • Page 69 30 days using a charger designed specifically for If the terminals are heavily corroded, clean your Honda, which can be purchased from your and polish the terminals with a wire brush or dealer. Read the information that came with sandpaper.
  • Page 70 P. 125 NOTICE Inspecting and Replacing Fuses Installing non-Honda electrical accessories can Turn the ignition switch to the OFF position to overload the electrical system, discharging the remove and inspect fuses. If a fuse is blown, battery and possibly damaging the system.
  • Page 71 Conserving” or “Resource Conserving” on the “Specifications.” P. 150 circular API service symbol. If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MA ●...
  • Page 72 Also inspect the drive sprocket and driven sprocket. If Wipe up spills immediately and wash thoroughly. either has worn or damaged teeth, have the sprocket replaced by your dealer. Recommended brake fluid: Honda DOT 4 Brake Fluid or equivalent WARNING Normal Worn Damaged Clean filler cap before removing.
  • Page 73 After cleaning, wipe dry and lubricate with the Recommended Coolant recommended lubricant. Pro Honda HP Coolant is a pre-mixed solution Recommended lubricant: of antifreeze and distilled water. Pro Honda HP Chain Lube or equivalent...
  • Page 74 Maintenance Fundamentals Crankcase Breather Tires (Inspecting/Replacing) Checking the Air Pressure Service more frequently when riding in rain, at Visually inspect your tires and use an air full throttle, or after the motorcycle is washed or pressure gauge to measure the air pressure at overturned.
  • Page 75 Maintenance Fundamentals WARNING Inspecting for Abnormal Wear Inspect the tires for Riding on tires that are excessively worn signs of abnormal wear or improperly inflated can cause a crash on the contact surface. in which you can be seriously hurt or killed.
  • Page 76 ● of the same size, construction, speed rating, and load range. Always use the size and type of tires Have the wheel balanced with Honda ● recommended in this owner's manual. Genuine balance weights or equivalent after the tire is installed.
  • Page 77 Maintenance Fundamentals Tire Identification Number (TIN) Tire Service Life The tire identification number (TIN) is a group of The service life of your tires is dependent on numbers and letters located on the sidewall of the many factors, including, but not limited to, tire.
  • Page 78 Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element which cannot be cleaned with compressed air or otherwise without degrading its performance. If the filter becomes dirty, replace it with a new one.

  • Page 79: Removing & Installing Body Components

    Removing & Installing Body Components Battery Removal Make sure the ignition switch is in the OFF Negative Rubber strap position. terminal Remove the seat. P. 78 Battery Unhook the rubber strap from rear side. Disconnect the negative - terminal from the battery.

  • Page 80: Seat

    Removing & Installing Body Components Seat Seat Removal Insert the ignition key into the seat lock. Front stay Turn the key clockwise, then pull the seat back and up. Recess Installation Front prong Rear prongs Insert the front and rear prongs into the front and rear stays on the frame and the recess into the tab.

  • Page 81: Left Side Cover

    Removing & Installing Body Components Left Side Cover Left Side Cover Removal Remove the seat. P. 78 Grommets Remove the bolt. Remove the prongs from the grommets, then remove the left side cover backward by releasing the hooks. Installation Hooks Install the parts in the reverse order of Prongs removal.

  • Page 82: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap If the engine is cold, idle the engine for 3 to 5 minutes. Oil level inspection Turn the ignition switch to the OFF window position and wait for 2 to 3 minutes. Upper level Place your motorcycle in an upright position on a firm, level surface.
  • Page 83 Engine Oil Adding Engine Oil Adding Engine Oil Securely reinstall the oil fill cap. NOTICE If the engine oil is below or near the lower Overfilling with oil or operating with insufficient level mark, add the recommended engine oil. oil can cause damage to your engine. Do not mix P.
  • Page 84 Changing Engine Oil & Filter Changing the oil and filter requires special tools. We recommend that you have your motorcycle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. NOTICE Drain bolt...
  • Page 85 Engine Oil Changing Engine Oil & Filter Install a new sealing washer onto the drain bolt. Tighten the drain bolt. Torque: 22 lbf·ft (30 N·m, 3.1 kgf·m) Fill the crankcase with the recommended oil ( P. 69, P. 150) and install the oil fill cap.

  • Page 86: Air Cleaner

    Changing Air Cleaner Element Remove the seat. P. 78 Remove the battery. P. 77 Remove the junction connector by Use a new Honda Genuine air cleaner removing the screw A. element or an equivalent specified for your motorcycle. Junction connector NOTICE...
  • Page 87 Air Cleaner Changing Air Cleaner Element Remove the air cleaner duct and air Remove the air cleaner element from the cleaner case cover/element by removing air cleaner case cover by removing the the screws A. screws B. Air cleaner case cover/element Screws B Air cleaner case cover...

  • Page 88: Coolant

    Coolant Checking the Coolant Reserve tank UPPER level Check the coolant level in the reserve tank mark while the engine is cold. Place your motorcycle on a firm, level surface. Hold your motorcycle in an upright LOWER level position. mark Check that the coolant level is between the UPPER level and LOWER level marks Adding Coolant...
  • Page 89 Coolant Changing Coolant Remove the reserve tank cap and add Reserve tank cap fluid while monitoring the coolant level. Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening. Securely reinstall the reserve tank cap. WARNING Removing the radiator cap while the Changing Coolant...

  • Page 90: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LWR mark or LOWER level mark or the brake lever and pedal freeplay becomes Place your motorcycle in an upright excessive, inspect the brake pads for wear. position on a firm, level surface.
  • Page 91 Brakes Inspecting the Brake Pads Inspecting the Brake Pads If necessary have the pads replaced by your dealer. Check the condition of the brake pad wear Always replace both left and right brake pads indicators. at the same time. The pads need to be replaced if a brake pad is worn to the indicator.
  • Page 92 Brakes Adjusting the Brake Light Switch Adjusting the Brake Light Switch Check the operation of the brake light switch. Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 93: Side Stand

    Side Stand Checking the Side Stand Sit on the motorcycle, shift the transmission to Neutral, and raise the side stand. Start the engine, pull the clutch lever in, and shift the transmission into gear. Lower the side stand all the way. The engine should stop as you lower the side stand.

  • Page 94: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.
  • Page 95 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Wheel speed sensor Front end of CB500XA only adjusting plate Adjusting Adjusting the chain requires special tools. bolt Have the drive chain slack adjusted by your dealer. Lock nut Rear axle nut CB500XA only Scale...
  • Page 96 Drive Chain Adjusting the Drive Chain Slack Turn both adjusting bolts an equal Tighten the rear axle nut. number of turns until the correct drive Torque: 65 lbf·ft (88 N·m, 9.0 kgf·m) chain slack is obtained. Turn the adjusting bolts counterclockwise to tighten the Hold the adjusting bolts and tighten the chain.
  • Page 97 Drive Chain Adjusting the Drive Chain Slack Checking the Drive Chain Wear Check the chain wear label when adjusting the drive chain. If the front end of the chain adjusting plate enters the red zone on the label after the chain has been adjusted to the proper slack, the chain is excessively worn and must be replaced.

  • Page 98: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 99 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper lock nut Freeplay – Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. Loosen the upper lock nut. Turn the upper clutch cable adjuster until the freeplay is 3/8 - 13/16 in (10 - 20 mm). Upper clutch cable adjuster Tighten the upper lock nut and check the freeplay again.
  • Page 100 Clutch Adjusting the Clutch Lever Freeplay Loosen the upper lock nut and turn the Lower lock nut Adjusting nut upper clutch cable adjuster all the way in (to provide maximum freeplay). Tighten the upper lock nut. Loosen the lower lock nut. Turn the adjusting nut until the clutch lever freeplay is 3/8 - 13/16 in (10 - 20 mm).

  • Page 101: Throttle

    Throttle Checking the Throttle Adjusting the Throttle Freeplay With the engine off, check that the throttle Slide the cable boot. rotates smoothly from fully closed to fully Loosen the lock nut. open in all steering positions and throttle Turn the adjuster until the freeplay is freeplay is correct.

  • Page 102: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather Place a suitable container under the crankcase breather tube. Remove the crankcase breather tube plug from the tube. Drain deposits into a suitable container. Install the crankcase breather tube plug. Crankcase breather tube Crankcase breather tube plug...

  • Page 103: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim Pinion You can adjust vertical aim of the headlight for proper alignment. Turn the pinion in or out as necessary using a Phillips screwdriver. Raise Obey local laws and regulations. Lower...

  • Page 104: Adjusting The Brake Lever

    Other Adjustments Adjusting the Brake Lever Adjusting the Brake Lever Forward Adjuster You can adjust the distance between the tip of the brake lever and handle grip. Brake lever Handle grip Adjustment method Turn the adjuster until the numbers align with the index mark while pushing the lever forward in the desired position.

  • Page 105: Adjusting The Front Suspension

    Other Adjustments Adjusting the Front Suspension Adjusting the Front Suspension Fork bolt Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface. Turn clockwise to increase spring preload (hard), or turn counterclockwise to decrease 3rd groove Adjusters spring preload (soft).

  • Page 106: Adjusting The Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension Extension bar Adjusting the suspension requires a pin spanner. We recommend that you have your motorcycle serviced by your dealer. Spring Preload You can adjust the spring preload by the Adjuster adjuster to suit the load or the road surface.

  • Page 107: Adjusting The Windscreen Height

    Other Adjustments Adjusting the Windscreen Height Adjusting the Windscreen Low position High position Height Bolts B Bolts B You can adjust the windscreen height from 1 of 2 positions. Bolts A Windscreen Washers Nuts Windscreen stay Remove the left side windscreen stay by Washers removing the bolts B.
  • Page 108 Other Adjustments Adjusting the Windscreen Height Install the right side windscreen stay and bolts B to the low position holes or high position holes. Then, tighten the bolts B. Adjust both right and left windscreen stays to the same position. Attach the nuts in their original locations on the windscreen stay.

  • Page 109: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 108 Battery Goes Dead..........P. 122 Overheating (Segment H flashes in coolant Burned-out Light Bulb ........P. 122 temperature gauge) ........P. 109 Blown Fuse............P. 125 Warning Indicators On or Flashing..... P. 110 Low Oil Pressure Indicator ......

  • Page 110: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 51 sequence.

  • Page 111: Overheating (Segment H Flashes In Coolant Temperature Gauge)

    Overheating (Segment H flashes in coolant temperature gauge) The engine is overheating when the following Check that the radiator fan is operating, occurs: and then turn the ignition switch to the The segment H flashes in the coolant OFF position. ●...

  • Page 112: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your motorcycle may have a leak or another serious problem. Have your motorcycle If the low oil pressure indicator comes on, inspected by your dealer. pull safely to the side of the road and stop the engine.

  • Page 113: Abs (Anti-Lock Brake System) Indicator

    Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator but without the anti-locking function. CB500XA only The ABS indicator may flash if you turn the If the indicator operates in one of the rear wheel while the rear wheel is lifted off following ways, you may have a serious...

  • Page 114: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If these occurs, see your dealer as soon as possible.

  • Page 115: Coolant Temperature Gauge Failure Indication

    Other Warning Indications Coolant Temperature Gauge Failure Indication Coolant Temperature Gauge Failure Indication If the cooling system has an error, all segments will blink as shown in the illustration. If this occurs, see your dealer as soon as possible.

  • Page 116: Tire Puncture

    Tire Puncture WARNING Repairing a puncture or removing a wheel requires special tools and technical expertise. Riding your motorcycle with a We recommend you have this type of service temporary tire repair can be risky. If the performed by your dealer. temporary repair fails, you can crash After an emergency repair, always have the and be seriously injured or killed.
  • Page 117 Tire Puncture Removing Wheels Front Wheel Take care to prevent the brake caliper from scratching the wheel during Removal removal. Place your motorcycle on a firm, level Remove the front axle bolt. surface. Loosen the right axle pinch bolt. Cover the right side of the front wheel Tape or cloth and brake caliper with protective tape or Mounting bolts...
  • Page 118 Tire Puncture Removing Wheels Support your motorcycle securely and Installation raise the front wheel off the ground using Attach the right and left side collars in a maintenance stand or a hoist. their original location on the wheel. Loosen the left axle pinch bolt. On the left side, place the wheel between On the left side, withdraw the front axle the fork legs and insert the front axle shaft...
  • Page 119 Tire Puncture Removing Wheels Tighten the left axle pinch bolts to hold NOTICE the axle shaft. When installing a wheel or caliper into original position, carefully fit the brake disc between the Install and tighten the axle bolt. pads to avoid scratching them. Torque: 38 lbf·ft (51 N·m, 5.2 kgf·m) Lower the front wheel on the ground.
  • Page 120 Tire Puncture Removing Wheels Rear Wheel Raise the front wheel off the ground again, and check that the wheel rotates Removal freely after you release the brake. Place your motorcycle on a firm, level Uncover the protective tape or cloth. surface.
  • Page 121 Tire Puncture Removing Wheels Remove the brake caliper bracket, rear Pulser ring Wheel speed sensor wheel and side collars. CB500XA only CB500XA only Support the brake caliper assembly so that it doesn't hang from the brake hose. Do not twist the brake hose. Lock nut Washer Avoid getting grease, oil, or dirt on the...
  • Page 122 Tire Puncture Removing Wheels Installation Make sure that the slot on the brake To install the rear wheel, reverse the caliper bracket is positioned in the lug on removal procedure. the swingarm. Take care to prevent the brake caliper Brake caliper bracket Slot from scratching the wheel during installation.
  • Page 123 Tire Puncture Removing Wheels Adjust the drive chain slack. P. 93 Install and tighten the rear axle nut. Torque: 65 lbf·ft (88 N·m, 9.0 kgf·m) Hold the adjusting bolts and tighten the lock nuts. Torque: 20 lbf·ft (27 N·m, 2.8 kgf·m) After installing the wheel, apply the brake pedal several times, then check if the wheel rotates freely.

  • Page 124: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the OFF or LOCK before charging.
  • Page 125 Electrical Trouble Burned-out Light Bulb Headlight/Position Lights/Front Brake light/Taillight/Rear Turn Turn Signals Signals Front turn signals Brake light/Taillight Position lights Rear turn signals Headlight The headlight, position lights and front turn The brake light, taillight and rear turn signals signals use several LEDs. use several LEDs.
  • Page 126 Electrical Trouble Burned-out Light Bulb License Plate Light Bulb Remove the screws, license light cover and license light cover packing. Pull out the bulb without turning. Cover packing License light cover Screws Bulb Install a new bulb and reinstall the parts in the reverse order of removal.

  • Page 127: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse CB500X Fuse box covers Before handling fuses, see “Inspecting and Replacing Fuses.” P. 68 Fuse Box Fuses Remove the seat. P. 78 Remove the fuse box covers. Pull the fuses out one by one with the Spare fuses fuse puller in the tool kit and check for a blown fuse.
  • Page 128 Electrical Trouble Blown Fuse Main Fuse Remove the left side cover. P. 79 Disconnect the wire connector of the Wire connector starter magnetic switch. Pull the main fuse out and check for a blown fuse. Always replace a blown fuse with a spare fuse of the same rating.

  • Page 129: Information

    Vehicle Identification Number..... P. 137 Emission Control Systems ......P. 138 Catalytic Converter ......... P. 142 Oxygenated Fuels..........P. 143 Authorized Manuals ........P. 144 Warranty Coverage and Service ....P. 145 Honda Contacts ..........P. 146 Reporting Safety Defects ..... P. 148...

  • Page 130: Keys

    Keys Keys Ignition key Key tag Ignition Key This motorcycle has two ignition keys and a key tag with a key number and a bar code. Store the spare key and the key tag in a safe location. To make a duplicate key, take the spare key and the key tag to your dealer or a locksmith.

  • Page 131: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Tripmeter Other Features The tripmeters return to 0.0 when each read- out exceeds 9,999.9. Ignition Switch Document Bag Leaving the ignition switch in the ON position The owner’s manual, registration, and insurance with the engine stopped will drain the battery.

  • Page 132: Caring For Your Motorcycle

    The assist-slipper clutch system helps to prevent Frequent cleaning and polishing is important to the rear tire from locking up when the ensure the life of your Honda. A clean deceleration of your motorcycle produces a motorcycle makes it easier to spot potential strong engine braking effect.
  • Page 133 Caring for Your Motorcycle Avoid directing water into the air cleaner, Washing Precautions muffler, and electrical parts. Follow these guidelines when washing: Thoroughly rinse your motorcycle with Do not use high-pressure washers: ● plenty of clean water and dry with a soft, High-pressure water cleaners can clean cloth.
  • Page 134 Caring for Your Motorcycle Do not direct water at the air cleaner: regularly and follow these guidelines to avoid ● Water in the air cleaner can prevent the scratches: engine from starting. Do not use stiff brushes, steel wool, or ●...
  • Page 135 Caring for Your Motorcycle Windscreen Exhaust Pipe and Muffler Using plenty of water, clean the windscreen with The exhaust pipe and muffler are stainless steel a soft cloth or sponge. (Avoid using detergents but may become stained by mud or dust. or any kind of chemical cleaner on the windscreen.) Dry with a soft, clean cloth.

  • Page 136: Storing Your Motorcycle

    Storing Your Motorcycle Storing Your Motorcycle NOTICE Even though the exhaust is made of stainless If you store your motorcycle outdoors, you should steel, it can become stained. Remove all marks consider using a full-body motorcycle cover. and blemishes as soon as they are noticed. If you won't be riding for an extended period, follow these guidelines: Wash your motorcycle and wax all painted...

  • Page 137: Transporting Your Motorcycle

    For more information about storage, Canada If your motorcycle needs to be transported, it visit our website at www.honda.ca and look up should be carried on a motorcycle trailer or a “Storage Tips” under the “Honda Warranty” in flatbed truck or trailer that has a loading ramp the Warranty tab for your Model.

  • Page 138: You & The Environment

    You & the Environment You & the Environment that can hurt refuse workers and contaminate drinking water, lakes, rivers, and oceans. Owning and riding a motorcycle can be enjoyable, but you must do your part to protect the environment. Choose Sensible Cleaners Use a biodegradable detergent when you wash your motorcycle.

  • Page 139: Vehicle Identification Number

    Vehicle Identification Number Vehicle Identification Number The VIN and engine serial number uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 140: Emission Control Systems

    Your motorcycle engine emits combustion Compliance with the terms of the byproducts, including carbon monoxide (CO), Distributor's Warranties for Honda Motorcycle oxides of nitrogen (NOx), and hydrocarbons Emission Control Systems is necessary in order (HC). Gasoline evaporation also emits to maintain a valid emissions system warranty.
  • Page 141 Emission Control Systems Noise Emission Requirements Exhaust Emission Control System The EPA requires that motorcycles built after The exhaust emission control system includes January 1, 1983 comply with applicable noise the following components that should not need emission standards for one year or 3,730 miles adjustment, although periodic inspection by (6,000 km) after the time of purchase when your dealer is recommended.
  • Page 142 Emission Control Systems Catalytic Converters Fuel Permeation Emission Control The exhaust system contains one or more The fuel tank, fuel hoses, and fuel vapor charge catalytic converters. Catalytic converters use a hoses use fuel permeation control technologies catalyst to convert most of the harmful exhaust to prevent fuel vapor emissions.
  • Page 143 Emission Control Systems Removal of, or puncturing of any part of the Noise Emission Control System ● intake system. TAMPERING WITH THE NOISE CONTROL Lack of proper maintenance. ● SYSTEM IS PROHIBITED: Removing or disabling any emissions ● U. S. federal law prohibits, and Canadian compliance component, or replacing any provincial laws may prohibit, the following acts compliance component with a noncompliant...

  • Page 144: Catalytic Converter

    A defective catalytic converter contributes to air riding and turn off the engine. Have your pollution and can impair your engine's motorcycle serviced as soon as possible. performance. A replacement unit must be an original Honda part or equivalent.

  • Page 145: Oxygenated Fuels

    Oxygenated Fuels Oxygenated Fuels If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages, Some conventional fuels blended with alcohol you may experience performance problems. To or an ether compound are available in some resolve the problem, have your dealer drain the locales to help reduce emissions to meet clean fuel tank and replace with the correct fuel.

  • Page 146: Authorized Manuals

    Authorized Manuals Authorized Manuals These Honda manuals are written for the professional technician. However, if you possess The Service Manual used by your the proper tools, observe the safety standards, authorized dealer is available from your Honda and are mechanically capable, you should find dealer or Helm, Inc.

  • Page 147: Warranty Coverage And Service

    Service motorcycle. Coverage Your warranty coverage is not voided if you Your new Honda is covered by the following perform your own maintenance. However, warranties: failures that occur due directly to improper Motorcycle Limited Warranty ●...

  • Page 148: Honda Contacts

    Honda dealer. Make an appointment for an American Honda Motor Co., Inc. inspection and diagnosis. You will be asked to If you wish to contact Honda directly to authorize that inspection, and your dealer will comment on your experiences with your return the results of the inspection.
  • Page 149 Protection Plan to extend almost all of your Dealer name and address ● warranty coverage. We will likely ask your Honda dealer to respond, Your Honda dealer can also supply information or possibly acknowledge your comments about, riding events, and information about directly.

  • Page 150: Usa

    Reporting Safety Defects Reporting Safety dealer, or American Honda Motor Co., Defects Inc. If you believe that your vehicle has a To contact NHTSA, you may call the defect which could cause a crash or Vehicle Safety Hotline toll-free at:...

  • Page 151: Specifications

    Specifications Main Components ■ 3.285 Overall length 84.8 in (2,155 mm) 2.105 Overall width 32.5 in (825 mm) 1.600 Gear ratio 55.5 in (1,410 mm) 1.300 Overall height 1.150 High 56.9 in (1,445 mm) 1.043 Wheelbase 56.9 in (1,445 mm) Reduction ratio Minimum ground 2.029 / 2.733...
  • Page 152 Recommended chain No. of links service label, SAE 10W-30, JASO T 903 engine oil Drive sprocket Standard sprocket standard MA, Pro Honda GN4 4-stroke oil (USA & Canada) or Honda 4-stroke oil, or size Driven sprocket an equivalent motorcycle oil...
  • Page 153 Specifications Bulbs Torque Specifications ■ ■ Headlight Oil filter 19 lbf·ft (26 N·m, 2.7 kgf·m) Brake light/Taillight Engine oil drain bolt 22 lbf·ft (30 N·m, 3.1 kgf·m) Front turn signal/Position light LED Air cleaner screw A 0.8 lbf·ft (1.1 N·m, 0.1 kgf·m) Rear turn signal Rear wheel axle nut 65 lbf·ft (88 N·m, 9.0 kgf·m)
  • Page 154 Information Record Engine No. Color Label & Code Owner's Name Address City/State Phone Dealer's Name Address City/State Phone Service Manager...

  • Page 155: Index

    Index Catalytic Converter........142 ABS (Anti-lock Brake System)....... 11 Clock ............. 19, 31 ABS (Anti-lock Brake System) Clutch System ........... 96 Indicator ..........45, 111 Coolant............71, 86 Accessories ............14 Coolant Temperature Gauge ......20 Air Cleaner............84 Crankcase Breather ........100 Average Speed Meter........
  • Page 156 Headlight Dimmer Switch ......48 Helmet Holder..........54 Flooded Engine ..........51 High Beam Indicator........43 Front Suspension........... 103 Honda Contacts ..........146 Fuel Horn Button ............48 Average Fuel Mileage Meter......22 Consumption Meter .......... 23 Current Fuel Mileage Meter ......22 Ignition Cut-off System Gauge ..............
  • Page 157 PGM-FI (Programmed Fuel Injection) Maintenance Malfunction Indicator Lamp (MIL)..43, 110 Fundamentals ............. 63 Protective Apparel..........9 Importance ............57 Record ..............62 Safety ..............58 Rear Suspension ..........104 Schedule............... 59 Recommended Maximum Weight Limit ......... 15 Coolant ..............71 Modifications............
  • Page 158 Safety Precautions ..........9 Tires Seat ..............78 Air Pressure ............72 SEL button ............18 Puncture............. 114 SET button............18 Replacing ............ 72, 114 Shifting Gears ........... 52 Transporting Your Motorcycle ....135 Side Stand............91 Tripmeter........... 26, 129 Side Stand Ignition Cut-off System ....
  • Page 159 California Proposition 65 Warning WARNING Operating, servicing and maintaining a passenger vehicle or off- highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.

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