Honda CB500X 2016 Owner's Manual
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Honda CB500X 2016 Owner's Manual

Honda CB500X 2016 Owner's Manual

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CB500X/XA
E

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Summary of Contents for Honda CB500X 2016

  • Page 1 CB500X/XA...
  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 The following codes in this manual ● Honda motorcycle. Your selection of a indicate the country. Honda makes you part of a worldwide family The illustrations here in are based on the ● of satisfied customers who appreciate CB500XA II MA type.
  • Page 4 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 14 Maintenance P. 38 Troubleshooting P. 84 Information P. 102 Specifications P. 115 Index P. 118...

  • Page 6: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines ..........P. 3 Image Labels............P. 6 Safety Precautions..........P. 8 Riding Precautions ..........P. 9 Accessories & Modifications......P. 12 Loading ..............

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines that you and your passenger are both wearing an approved motorcycle helmet and protective Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding Perform all routine and regular inspections onto the grab rails or your waist, leaning with ●...
  • Page 8 Safety Guidelines Make Yourself Easy to See Keep Your Honda in Safe Condition Make yourself more visible, especially at night, It's important to keep your motorcycle properly by wearing bright reflective clothing, positioning maintained and in safe riding condition. yourself so other drivers can see you, signaling...
  • Page 9 Safety Guidelines If you decide to continue riding, first turn the Never run your motorcycle inside a garage or ignition switch to the (Off) position, and other enclosure. evaluate the condition of your motorcycle. WARNING Inspect for fluid leaks, check the tightness of Running the engine of your motorcycle critical nuts and bolts, and check the handlebar, control levers, brakes, and wheels.

  • Page 10: Image Labels

    Image Labels Image Labels The following pages describe the label Read instructions contained in Owner's meanings. Some labels warn you of Manual carefully. potential hazards that could cause serious injury. Others provide important safety Read instructions contained in Shop Manual information.
  • Page 11 Image Labels BATTERY LABEL DANGER • Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. • Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.

  • Page 12: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection. Ride cautiously and keep your hands on the ● WARNING handlebar and feet on the footpegs. Keep passenger's hands onto the grab rails Not wearing a helmet increases the ●...

  • Page 13: Riding Precautions

    Riding Precautions Riding Precautions Brakes Observe the following guidelines: Running-in Period Avoid excessively hard braking and ● downshifting. During the first 500 km (300 miles) of running, Sudden braking can reduce the follow these guidelines to ensure your motorcycle's stability. motorcycle's future reliability and performance.
  • Page 14 Riding Precautions Anti-lock Brake System (ABS) Engine Braking Engine braking helps slow your motorcycle CB500XA only This model is equipped with an Anti-lock Brake down when you release the throttle. For further System (ABS) designed to help prevent the slowing action, downshift to a lower gear. Use brakes from locking up during hard braking.
  • Page 15 Riding Precautions Slowly lean the motorcycle to the left until its Parking weight rests on the side stand. Park on a firm, level surface. ● Turn the handlebar fully to the left. If you must park on a slight incline or loose ●...

  • Page 16: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your motorcycle by Honda or make Follow all instructions in this owner's modifications to your motorcycle from its manual regarding accessories and original design.

  • Page 17: Loading

    Loading Loading WARNING Overloading or improper loading can Carrying extra weight affects your ● cause a crash and you can be seriously motorcycle's handling, braking and stability. hurt or killed. Always ride at a safe speed for the load you are carrying.

  • Page 18: Operation Guide

    Parts Location Tool kit (P.37) Document bag (P.37) Side cover (P.59) Front brake fluid reservoir (P.66) Front suspension spring preload adjuster (P.81) Front brake lever (P.80) Throttle grip (P.77) Engine oil fill cap (P.60) Engine oil level inspection window (P.60) Engine oil filter (P.62) Engine oil drain bolt...
  • Page 19 Windscreen (P.83) Front suspension spring preload adjuster (P.81) Clutch lever (P.74) Fuel fill cap (P.35) Seat (P.58) Battery (P.56) Fuse box (P.100) Side cover (P.59) Rear suspension spring preload adjuster (P.82) Drive chain (P.70) Coolant reserve tank (P.64) Side stand (P.69) Shift lever (P.34)
  • Page 20 Instruments button button Display Check When the ignition switch is turned to the (On) position, all the mode and digital segments will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 21 Speedometer Tachometer NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. Tachometer red zone (excessive engine rpm range) Clock (12-hour display) To set the clock: (P.22) Fuel gauge Remaining fuel when only 1st (E) segment starts flashing: approximately 2.8 L (0.74 US gal, 0.62 Imp gal) If the fuel gauge indicator flashes in a repeat pattern or turns off: (P.89)
  • Page 22 Instruments (Continued) Odometer [TOTAL] & Tripmeter [TRIP A/B] & Current fuel mileage meter & Average fuel mileage meter [AVG] & Fuel consumption meter button selects the odometer, tripmeter A, tripmeter B, current fuel mileage, average fuel mileage and fuel consumption. To reset the tripmeter: (P.20) Fuel...
  • Page 23 The average fuel mileage and fuel consumption will be based on tripmeter A. • Current fuel mileage: Current instant fuel mileage. If your speed is less than 7 km/h (5 mph), “--.-” is displayed. When “--.-” is displayed at speeds above 7 km/h (5 mph), go to your dealer for service. •...
  • Page 24 Instruments (Continued) Then, the display returns to the last selected To reset the tripmeter, average fuel indication. mileage and fuel consumption To reset tripmeter A, average fuel mileage, and fuel consumption together, press and hold button with tripmeter A, average fuel mileage, or fuel consumption displayed.
  • Page 25 Reserve fuel consumption display • Flashes from “0.0” L or gal. When the 1st (E) segment of the fuel gauge When the amount of consumed fuel is starts flashing, the odometer & tripmeter & more than 1.0 L (0.26 US gal, 0.22 Imp fuel mileage meter &...
  • Page 26 Instruments (Continued) Display Setting Ordinary display Following items can be changed sequentially. • Clock setting Setting Mode • Backlight brightness adjustment Clock setting • Activating/deactivating of tripmeter A, average fuel mileage and fuel Backlight brightness adjustment consumption automatic reset mode •...
  • Page 27 The following moves the ordinary display at Press button. The minute digits start flashing. display setting. • The button is not pressed for about 30 seconds • Turn the ignition switch to the (Off) position and then to the (On) position Press button until the desired minute is displayed.
  • Page 28 Instruments (Continued) 2 Backlight brightness adjustment: 3 Activating/deactivating of tripmeter You can adjust the brightness to one of five A, average fuel mileage and fuel levels. consumption automatic reset mode: Press button. The brightness is You can also activate or deactivate the switched.
  • Page 29 4 Setting of HISS indicator: 5 Changing of speed and mileage unit: You can select the blink or off the HISS Press button to select either “km/h” and “km” or “mph” and “mile.” indicator. Press button to select “ ”(blinks) or “...
  • Page 30 Instruments (Continued) 6 Changing of fuel mileage meter unit: To end the selection, press button. Press button to select “km/L” or “L/100 km.” The established setting can also be set by turning the ignition switch to the (Off) position. The control is automatically switched from If the “mph”...
  • Page 31 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. ABS (Anti-lock Brake System) indicator CB500XA only Comes on when the ignition switch is turned to the (On) position. Goes off when your speed reaches approximately 10 km/h (6 mph).
  • Page 32 Indicators (Continued) Left turn signal indicator Neutral indicator Comes on when the transmission is in Neutral. High beam indicator HISS indicator (P.85) (P.104) • Comes on briefly when the ignition switch is turned to the (On) position. Goes off if the ignition key has the correct coding.
  • Page 34 Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to the (Off) position (the starter motor will not operate) to stop the engine. Start button Horn button Hazard switch Turn signal switch Switchable when the ignition Pressing the switch turns switch is in the (On) position.
  • Page 35 (On) Ignition switch Turns electrical system on for starting/riding. Switches the electrical system on/off, locks (Off) the steering. Turns engine off. Key can be removed when in the (Off) (Lock) position. (Lock) Locks steering. Continued...
  • Page 36 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Push the key down, and turn the ignition prevent theft. switch to the (Lock) position. An U-shaped wheel lock or similar device is Jiggle the handlebar if the lock is difficult also recommended.
  • Page 37 Starting the Engine Start your engine using the following procedure, Make sure the engine stop switch is in the regardless of whether the engine is cold or warm. (Run) position. Turn the ignition switch to the (On) position. Shift the transmission to Neutral ( indicator comes on).
  • Page 38 Shifting Gears Your motorcycle transmission has 6 forward gears in a one-down, five-up shift pattern. If you put the motorcycle in gear with the side stand down, the engine will shut off.
  • Page 39 Refuelling Opening the Fuel Fill Cap Ignition key Level plate Open the lock cover, insert the ignition key, and turn it clockwise to open the fuel fill cap. Closing the Fuel Fill Cap After refuelling, push the fuel fill cap closed until it locks.
  • Page 40 Storage Equipment Helmet Holder WARNING The helmet holder is located under the seat. Riding with a helmet attached to the A helmet set wire is in the tool kit. holder can interfere with the rear wheel or suspension and could cause a crash Helmet set wire in which you can be seriously hurt or killed.
  • Page 41 Tool Kit Document Bag The tool kit is located under the seat. The document bag is located underside of the seat. Rubber strap Document bag Rubber strap Tool kit Removing the Seat (P.58)

  • Page 42: Maintenance

    Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ......P. 39 Clutch ..............P. 74 Maintenance Schedule........P. 40 Throttle ..............P. 77 Maintenance Fundamentals ......P. 44 Crankcase Breather ...........

  • Page 43: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your motorcycle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required. performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable pollution.

  • Page 44: Maintenance Schedule

    Maintenance work should be performed in accordance with Honda's standards and Honda recommends that your dealer should specifications by properly trained and road test your motorcycle after each periodic equipped technicians. Your dealer meets all maintenance is carried out.
  • Page 45 : Intermediate. We recommend service by your dealer, unless Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. Lubricate Procedures are provided in an official Honda Shop Manual. Replace : Technical. In the interest of safety, have your Clean motorcycle serviced by your dealer.
  • Page 46 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 44 × 1,000 mi Drive Chain Every 1,000 km (600 mi): Drive Chain Slider Brake Fluid 2 Years Brake Pads Wear Brake System Brakelight Switch Headlight Aim Lights/Horn...
  • Page 47 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 44 × 1,000 mi Nuts, Bolts, Fasteners – Wheels/Tyres Steering Head Bearings –...

  • Page 48: Maintenance Fundamentals

    Maintenance Fundamentals Drive chain - Check condition and slack, Pre-ride Inspection ● adjust and lubricate if necessary. P. 70 To ensure safety, it is your responsibility to Brakes - Check operation; ● perform a pre-ride inspection and make sure Front and Rear: check brake fluid level and that any problem you find is corrected.
  • Page 49 Maintenance Fundamentals WARNING Replacing Parts Always use Honda Genuine Parts or their Installing non-Honda parts may make equivalents to ensure reliability and safety. your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed. Always use Honda Genuine Parts or equivalents that have been designed and approved for your motorcycle.
  • Page 50 Maintenance Fundamentals WARNING Battery Your motorcycle has a maintenance-free type The battery gives off explosive battery. You do not have to check the battery hydrogen gas during normal operation. electrolyte level or add distilled water. Clean the battery terminals if they become dirty or A spark or flame can cause the battery corroded.
  • Page 51 Always replace the battery with another maintenance-free battery of the same type. NOTICE Installing non-Honda electrical accessories can NOTICE overload the electrical system, discharging the Replacing a fuse with one that has a higher battery and possibly damaging the system.
  • Page 52 Conserving” or “Resource Conserving” on the “Specifications.” P. 116 circular API service symbol. If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MA ●...
  • Page 53 If either has worn or damaged teeth, have the sprocket replaced by your dealer. NOTICE Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly. Recommended brake fluid: Honda DOT 4 Brake Fluid or equivalent Normal Worn Damaged (GOOD) (REPLACE)
  • Page 54 Recommended lubricant: Recommended Coolant Drive chain lubricant designed specifically for O-ring chains Use only genuine HONDA PRE-MIX COOLANT If not available, use SAE 80 or 90 gear oil. without diluting with water. Genuine HONDA PRE-MIX COOLANT is excellent at preventing corrosion and overheating.
  • Page 55 Maintenance Fundamentals Inspecting for Damage Crankcase Breather Inspect the tyres for Service more frequently when riding in rain, at full throttle, or after the motorcycle is washed or cuts, slits, or cracks that overturned. Service if the deposit level can be exposes fabric or seen in the transparent section of the drain cords, or nails or other...
  • Page 56 Maintenance Fundamentals WARNING Inspecting Tread Depth Inspect the tread wear indicators. If they Riding on tyres that are excessively become visible, replace the tyres immediately. worn or improperly inflated can cause a For safe riding, you should replace the tyres crash in which you can be seriously hurt when the minimum tread depth is reached.
  • Page 57 ● of the same size, construction, speed rating, and load range. Always use the size and type of tyres Have the wheel balanced with Honda ● recommended in this owner's manual. Genuine balance weights or equivalent after the tyre is installed.
  • Page 58 Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.

  • Page 59: Tool Kit

    Tool Kit The tool kit is stored under the seat. P. 58 You can perform some roadside repairs, minor adjustments and parts replacement with the tools contained in the kit. Pin spanner ● 10 × 14 mm Open end wrench ●...

  • Page 60: Removing & Installing Body Components

    Removing & Installing Body Components Battery Removal Make sure the ignition switch is in the Rubber Positive (Off) position. strap terminal Remove the seat. P. 58 Unhook the rubber strap from rear side. Negative terminal Disconnect the negative - terminal from the battery.

  • Page 61: Clip

    Removing & Installing Body Components Clip Clip Removal Press down on the centre pin to release the lock. Pull the clip out of the hole. Centre pin Installation Push the bottom of the centre pin. Insert the clip into the hole. Press down on the centre pin to lock the clip.

  • Page 62: Seat

    Removing & Installing Body Components Seat Seat Removal Insert the ignition key into the seat lock. Ignition key Tab Recess Turn the key clockwise, then pull the seat back and up. Front prong Installation Rear Insert the front and rear prongs into the Seat lock prongs front and rear stays on the frame and the...

  • Page 63: Side Cover

    Removing & Installing Body Components Side Cover Side Cover The right and left side covers can be removed in the same manner. Prongs Grommets Grommets Removal Remove bolt A and bolt B. Remove the prongs from the grommets. Remove the side cover by releasing the tab.

  • Page 64: Engine Oil

    Engine Oil Checking the Engine Oil If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the (Off) Oil level inspection position and wait for 2 to 3 minutes. window Place your motorcycle in an upright Upper level position on a firm, level surface.
  • Page 65 Engine Oil Adding Engine Oil Adding Engine Oil Securely reinstall the oil fill cap. NOTICE If the engine oil is below or near the lower Overfilling with oil or operating with insufficient level mark, add the recommended engine oil. oil can cause damage to your engine. Do not mix P.
  • Page 66 Changing Engine Oil & Filter Changing the oil and filter requires special tools. We recommend that you have your motorcycle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. Drain bolt Sealing...
  • Page 67 Engine Oil Changing Engine Oil & Filter Install a new sealing washer onto the drain bolt. Tighten the drain bolt. Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft) Fill the crankcase with the recommended oil ( P. 48, P. 116) and install the oil fill cap.

  • Page 68: Coolant

    Coolant Checking the Coolant If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a serious leak. Have your motorcycle inspected Check the coolant level in the reserve tank by your dealer. while the engine is cold. Place your motorcycle on a firm, level Adding Coolant surface.
  • Page 69 Coolant Changing Coolant Remove the left side cover. P. 59 Reserve tank cap Remove the reserve tank cap and add fluid while monitoring the coolant level. Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening.

  • Page 70: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LWR mark or LOWER level mark or the brake lever and pedal freeplay becomes Place your motorcycle in an upright excessive, inspect the brake pads for wear. position on a firm, level surface.
  • Page 71 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Inspect the brake pads from below Front the brake caliper. Inspect the brake pads from the rear Check the condition of the brake pad wear Rear right of the motorcycle. indicators. The pads need to be replaced if a brake pad If necessary have the pads replaced by your is worn to the indicator.
  • Page 72 Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 73: Side Stand

    Side Stand Checking the Side Stand Sit on the motorcycle, put the transmission in Neutral, and raise the side stand. Start the engine, pull the clutch lever in, and shift the transmission into gear. Lower the side stand all the way. The engine should stop as you lower the side stand.

  • Page 74: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.
  • Page 75 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Pulser ring Wheel speed sensor CB500XA only CB500XA only Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer. CB500XA only When adjusting the drive chain slack, be Lock nut careful not to damage the wheel speed Rear axle...
  • Page 76 Drive Chain Adjusting the Drive Chain Slack Turn both adjusting nuts an equal Tighten the rear axle nut. number of turns until the correct drive Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft) chain slack is obtained. Turn the adjusting nuts clockwise to tighten the chain. Turn Tighten the adjusting nuts lightly, then the adjusting nuts counterclockwise to hold the adjusting nuts and tighten the...
  • Page 77 Drive Chain Checking the Drive Chain Slider Checking the Drive Chain Slider Checking the Drive Chain Wear Check the chain wear label when adjusting the Check the condition of the drive chain slider. drive chain. If the index mark on the washer enters The drive chain slider will need to be the red zone on the label after the chain has been replaced if the chain slider is worn to the...

  • Page 78: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 79 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper lock nut Freeplay Upper Adjustment Attempt adjustment with the upper clutch － cable adjuster first. Loosen the upper lock nut. ＋ Turn the upper clutch cable adjuster until the freeplay is 10 - 20 mm (0.4 - 0.8 in). Tighten the upper lock nut and check the Upper clutch cable adjuster freeplay again.
  • Page 80 Clutch Adjusting the Clutch Lever Freeplay Loosen the upper lock nut and turn the Lower lock nut Adjusting nut upper clutch cable adjuster all the way in (to provide maximum freeplay). Tighten the upper lock nut. Loosen the lower lock nut. Turn the adjusting nut until the clutch lever freeplay is 10 - 20 mm (0.4 - 0.8 in).

  • Page 81: Throttle

    Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the motorcycle inspected by your dealer.

  • Page 82: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather Place a suitable container under the crankcase breather tube. Remove the crankcase breather tube plug from the tube. Drain deposits into a suitable container. Install the crankcase breather tube plug. Crankcase breather tube Crankcase breather tube plug...

  • Page 83: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim Turn the pinion in or out as necessary using a Phillips screwdriver provided in the tool kit. P. 55 You can adjust vertical aim of the headlight Obey local laws and regulations. for proper alignment. Pinion Remove the clips ( P.

  • Page 84: Adjusting The Brake Lever

    Other Adjustments Adjusting the Brake Lever Adjusting the Brake Lever Adjuster Index mark Forward You can adjust the distance between the tip of the brake lever and handle grip. Adjustment method Turn the adjuster until the numbers align with the index mark while pushing the lever forward in the desired position.

  • Page 85: Adjusting The Front Suspension

    Other Adjustments Adjusting the Front Suspension Adjusting the Front Suspension Fork bolt Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface. Turn clockwise to increase spring preload (hard), or turn counterclockwise to decrease 3rd groove spring preload (soft).

  • Page 86: Adjusting The Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension Index mark Spring Preload You can adjust the spring preload by the Adjuster adjuster to suit the load or the road surface. Turn the adjuster using the pin spanner and Lower extension bar provided in the tool kit.

  • Page 87: Adjusting The Windscreen Height

    Other Adjustments Adjusting the Windscreen Height Adjusting the Windscreen Install the right and left bolts to the low position holes or high position holes. Height You can adjust the windscreen height 1 of 2 positions. Remove the windscreen by removing the bolts.

  • Page 88: Troubleshooting

    Troubleshooting Engine Will Not Start (HISS indicator stays Burned-out Light Bulb........P. 97 on) ............... P. 85 Blown Fuse............P. 100 Overheating (High coolant temperature indicator is on) ..........P. 86 Warning Indicators On or Flashing....P. 87 Low Oil Pressure Indicator ........ P. 87 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)....

  • Page 89: Engine Will Not Start

    Engine Will Not Start (HISS indicator stays on) Starter Motor Operates But Check if there are no any metallic seals or stickers on the key. Engine Does Not Start If the HISS indicator still stays on, have your motorcycle inspected by your Check the following items: dealer.

  • Page 90: Overheating (High Coolant Temperature Indicator Is On)

    Overheating (High coolant temperature indicator is on) The engine is overheating when the following Check that the radiator fan is operating, occurs: and then turn the ignition switch to the High coolant temperature indicator (Off) position. ● comes on. If the fan is not operating: Suspect a fault.

  • Page 91: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your motorcycle may have a leak or another serious problem. Have your motorcycle If the low oil pressure indicator comes on, inspected by your dealer. pull safely to the side of the road and stop the engine.

  • Page 92: Abs (Anti-Lock Brake System) Indicator

    Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator but without the anti-locking function. CB500XA only The ABS indicator may flash if you turn the If the indicator operates in one of the rear wheel while your motorcycle is lifted off following ways, you may have a serious...

  • Page 93: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If this occurs, see your dealer as soon as possible.

  • Page 94: Tyre Puncture

    Tyre Puncture WARNING Repairing a puncture or removing a wheel requires special tools and technical expertise. Riding your motorcycle with a We recommend you have this type of service temporary tyre repair can be risky. If the performed by your dealer. temporary repair fails, you can crash After an emergency repair, always have the and be seriously injured or killed.
  • Page 95 Tyre Puncture Removing Wheels Take care to prevent the brake caliper CB500XA only When removing and installing the wheel, be from scratching the wheel during careful not to damage the wheel speed removal. sensor and pulser ring. Tape or cloth Mounting bolts Front Wheel Removal...
  • Page 96 Tyre Puncture Removing Wheels Loosen the axle pinch bolt and front axle Installation shaft. Attach the right and left side collars in Support your motorcycle securely and their original locations on the wheel. raise the front wheel off the ground using On the left side, place the wheel between a maintenance stand or a hoist.
  • Page 97 Tyre Puncture Removing Wheels Install the brake caliper and tighten the Raise the front wheel off the ground mounting bolts. again, and check that the wheel rotates freely after you release the brake. Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft) Uncover the protective tape or cloth.
  • Page 98 Tyre Puncture Removing Wheels Rear Wheel Pulser ring Wheel speed sensor CB500XA only CB500XA only Removal Place your motorcycle on a firm, level Collar A surface. Support your motorcycle securely and raise the rear wheel off the ground using Rear axle Lock nut a maintenance stand or a hoist.
  • Page 99 Tyre Puncture Removing Wheels Remove the rear axle shaft, washer, brake Installation caliper bracket, rear wheel and side To install the rear wheel, reverse the collars. removal procedure. Support the brake caliper assembly so Take care to prevent the brake caliper that it doesn’t hang from the brake from scratching the wheel during hose.
  • Page 100 Tyre Puncture Removing Wheels Make sure that the slot on the brake Adjust the drive chain slack. P. 71 caliper bracket is positioned in the lug on Tighten the rear axle nut. the swingarm. Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft) Brake caliper bracket Tighten the adjusting nuts lightly, then hold the adjusting nuts and tighten the...

  • Page 101: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the (Off) or before charging.
  • Page 102 Electrical Trouble Burned-out Light Bulb Headlight/Position Lights Brakelight/Taillight Position lights Brakelight/Taillight The brakelight and taillight uses several LEDs. Headlight If there is a LED which is not turned on, see your dealer for servicing. The headlight/position lights use several LEDs. If there is a LED which is not turned on, see your dealer for servicing.
  • Page 103 Electrical Trouble Burned-out Light Bulb Front/Rear Turn Signal Bulb License Plate Light Bulb Remove the screw and collar. Remove the screws, license light cover Remove the turn signal lens. and cover packing. Slightly press the bulb and turn it Pull out the bulb without turning. counterclockwise.

  • Page 104: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse CB500X Fuse box covers Before handling fuses, see “Inspecting and Replacing Fuses.” P. 47 Fuse Box Fuses Remove the seat. P. 58 Remove the fuse box covers. Pull the fuses out one by one with the Spare fuses fuse puller in the tool kit and check for a blown fuse.
  • Page 105 Electrical Trouble Blown Fuse Main Fuse Pull the main fuse out and check for a blown fuse. Always replace a blown fuse Wire connector with a spare fuse of the same rating. Spare main fuse is provided in the starter magnetic switch. Main fuse Reinstall parts in the reverse order of removal.

  • Page 106: Information

    Information Keys..............P. 103 Instruments, Controls, & Other Features... P. 104 Caring for Your Motorcycle ......P. 106 Storing Your Motorcycle ....... P. 109 Transporting Your Motorcycle..... P. 110 You & the Environment ......... P. 111 Serial Numbers ..........P. 112 Fuels Containing Alcohol ......

  • Page 107: Keys

    Keys Keys If you lose a key, make another duplicate key immediately. Ignition Key To make a duplicate key and register it with This motorcycle has two ignition keys and a key your HISS system, take the spare key, the key tag with a key number and a bar code.

  • Page 108: Instruments, Controls, & Other Features

    Do not turn the key while riding. HISS Engine Stop Switch The Honda Ignition Security System (HISS) immobilizes the engine's ignition system if an Do not use the engine stop switch except in an improperly-coded key is used to try and start emergency.
  • Page 109 Instruments, Controls, & Other Features The HISS indicator starts flashing every 2 Document Bag seconds for 24 hours after the ignition switch is The owner’s manual, registration, and insurance turned to the (Off) position. You can turn this information can be stored in the plastic feature on or off.

  • Page 110: Caring For Your Motorcycle

    Thoroughly rinse your motorcycle with Frequent cleaning and polishing is important to plenty of clean water and dry with a soft, ensure the life of your Honda. A clean clean cloth. motorcycle makes it easier to spot potential After the motorcycle dries, lubricate any problems.
  • Page 111 Caring for Your Motorcycle Do not direct water near the headlight: Washing Precautions ● The headlight's inside lens may fog Follow these guidelines when washing: temporarily after washing or while riding Do not use high-pressure washers: ● in the rain. This does not impact the High-pressure water cleaners can headlight function.
  • Page 112 Caring for Your Motorcycle For a dirtier windscreen, use a diluted neutral Panels detergent with a sponge and plenty of water. Follow these guidelines to prevent scratches Make sure to wash off all the detergent. and blemishes: (Detergent residue may cause windscreen Wash gently using a soft sponge and plenty ●...

  • Page 113: Storing Your Motorcycle

    Storing Your Motorcycle Storing Your Motorcycle Exhaust Pipe and Muffler The exhaust pipe and muffler are stainless steel If you store your motorcycle outdoors, you but may become stained by mud or dust. should consider using a full-body motorcycle To remove mud or dust, use a wet sponge and cover.

  • Page 114: Transporting Your Motorcycle

    Transporting Your Motorcycle Transporting Your After removing your motorcycle from storage, inspect all maintenance items required by the Motorcycle Maintenance Schedule. If your motorcycle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps.

  • Page 115: You & The Environment

    You & the Environment You & the Environment drain or on the ground. Used oil, petrol, coolant, and cleaning solvents contain poisons Owning and riding a motorcycle can be that can hurt refuse workers and contaminate enjoyable, but you must do your part to protect drinking water, lakes, rivers, and oceans.

  • Page 116: Serial Numbers

    Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place. Frame number Engine number...

  • Page 117: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line. ●...

  • Page 118: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.

  • Page 119: Specifications

    Specifications Main Components ■ Displacement 471 cm (28.7 cu-in) Overall length 2,095 mm (82.5 in) Bore x stroke 67.0 x 66.8 mm (2.64 x 2.63 in) Overall width 830 mm (32.7 in) Compression ratio 10.7:1 Windscreen position Unleaded petrol Fuel 1,360 mm (53.5 in) Recommended: 91 RON or higher Overall height...
  • Page 120 Driven sprocket Spark plug gap 0.8 - 0.9 mm (0.03 - 0.04 in) Idle speed 1,200 ± 100 rpm Honda 4-stroke motorcycle oil API Service Classification SG or higher, excluding oils Recommended marked as “Energy Conserving” or engine oil “Resource Conserving,” SAE 10W-30, JASO T 903 standard MA After draining 2.5 L (2.6 US qt, 2.2 Imp qt)
  • Page 121 Specifications Bulbs Torque Specifications ■ ■ Headlight Oil filter 26 N·m (2.7 kgf·m, 19 lbf·ft) Brakelight/Taillight Engine oil drain bolt 30 N·m (3.1 kgf·m, 22 lbf·ft) Front turn signal light 12 V-21 W × 2 Rear wheel axle nut 88 N·m (9.0 kgf·m, 65 lbf·ft) Rear turn signal light 12 V-21 W ×...

  • Page 122: Index

    Index Clutch System ........... 74 ABS (Anti-lock Brake System)....... 10 Coolant............50, 64 ABS (Anti-lock Brake System) Crankcase Breather ......... 78 Indicator ............ 27, 88 Accessories ............12 Digital Clock Adjustment ......22, 23 Display Setting ..........22 Battery............46, 56 Document Bag .........
  • Page 123 HISS Indicator ..........28, 85 Flooded Engine ..........33 Horn Button ............30 Frame Number ..........112 Front Suspension ..........81 Fuel Ignition Cut-off System Consumption Meter .......... 18 Banking Sensor..........105 Gauge ..............17 Side Stand............69 Mileage Meter ............ 18 Ignition Key.............
  • Page 124 PGM-FI (Programmed Fuel Injection) Maintenance Malfunction Indicator Lamp (MIL)..28, 87 Fundamentals ............. 44 Protective Apparel..........8 Importance ............39 Safety ..............39 Schedule............... 40 Rear Suspension..........82 Maximum Weight Limit ......... 13 Recommended Modifications............ 12 Coolant ..............50 Fuel ................ 35 Oil ................
  • Page 125 Side Cover ............59 Tyres Side Stand............69 Air Pressure ............51 Side Stand Ignition Cut-off System .... 69 Puncture............... 90 Specifications..........115 Replacing............53, 90 Speedometer ............ 17 Start Button ..........30, 33 Starting the Engine ......... 33 Warning Indicators On ........87 Steering Lock ............
  • Page 126 XXXX. 20XX.XX.H 42MJWC10 PRINTED IN XXXXX 00X42-MJW-C100...

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