M-system PSP10 Instruction Manual

Step-top electronic actuator

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INSTRUCTION MANUAL
STEP-TOP ELECTRONIC ACTUATOR
(Linear type with Auto-setup function; Modbus communication)
BEFORE USE ....
Thank you for choosing M-System. Before use, please check
contents of the package you received as outlined below.
If you have any problems or questions with the product,
please contact M-System's Sales Office or representatives.
■ PACKAGE INCLUDES:
Step-Top Electronic Actuator unit......................................(1)
■ MODEL NO.
Confirm Model No. marking on the product to be exactly
what you ordered.
■ SAFETY PRECAUTIONS
Before use, please read all the following precautions
carefully to ensure the safety. These safety precautions,
classified into "WARNING" and "CAUTION" according to
the degree of damage that may be caused by improper use
of the product, are imperative to prevent an accident. Af-
ter reading, be sure to keep this manual always in a visible
and accessible place for the user.
WARNING Suggesting that failure to observe the pre-
cautions could result in death or serious personal injury.
CAUTION Suggesting that failure to observe the pre-
cautions could result in personal injury or damage to the
property.
WARNING
Remove power supply to the actuator before wiring to the
unit. It could cause electric shock.
Do not disassemble or modify the unit in any way.
It could cause electric shock, burn, or injury.
DO NOT step onto the actuator unit.
DO NOT rest a heavy object on or against the unit.
It could cause personal injury.
When installing the actuator unit outdoor or where it
is exposed to rain or water drops, adequate precautions
must be taken for preventing water from entering inside
through wiring conduits. It could cause electric shock.
When performing manual operation, be sure that the
power supply is removed. A user's hand or arm could be
caught, resulting in serious injury.
CAUTION
DO NOT remove the cover of the actuator. It may cause
electric shock or injury.
The adjusters which are paint-sealed are for factory use
only and should be changed only by qualified M-System
personnel. Otherwise it could cause breakdown.
M-System is not liable for any malfunction or inconven-
ience caused by unauthorized changes made by the user.
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp
MODEL
■ INSTRUCTION MANUAL
This manual describes necessary points of caution for han-
dling this product and specifically for installation, wiring,
hardware setting, and basic maintenance of the product.
This unit is factory-adjusted and calibrated according to the
Ordering Information Sheet.
Refer to the users manual (EM-4888) for the PC Configura-
tor Software (Model: STCFG (Ver. 1.2)).
When the user needs to change settings, please also refer to
the Section B of Operation Manual (EM-9255) for the Pro-
gramming Unit (Model: PU-2x).
POINTS OF CAUTION
■ POWER INPUT RATING & OPERATIONAL RANGE
• Locate the power input rating marked on the product and
confirm its operational range as indicated below:
24V DC: 24V rating ±10%, approx. 1.5 - 4.4 A
■ HUNTING
• Hunting is a condition in which the output stem is os-
cillated repeatedly and persistently without settling at a
single position.
• The actuator unit must operate at an average duty cycle
of 50% (approx. 13 strokes per minute) or less.
■ GENERAL PRECAUTIONS
• Remove the power supply to the actuator before wiring
the unit.
• DO NOT install signal wires and power supply wires to-
gether in one duct because it may cause a malfunction
due to induction noises. Alternatively, use shielded cables
for the input signal wires to prevent interference from
such noises.
• If input signals are to be turned on/off with power sup-
plied to the actuator, be sure to specify the output stem
operation for when abnormally low input is detected.
• DO NOT loosen the screws fixing the potentiometer in-
side the unit.
■ INSTALLATION
• Indoor, or outdoor where the unit is NOT exposed to di-
rect sunlight.
• Operating temperature -25 to +66°C (5 to 150.8°F)
• Operating humidity 30 to 90% RH (non-condensing)
• The unit is not designed to withstand all vibrations.
M-System does not guarantee long-term use of the unit
even with small vibrations. Please use the unit only after
evaluating in an actual installation environment. Par-
ticularly, avoid using under the condition where valve
cavitation or water hammer is likely to occur.
• Install the unit where it can be reached for maintenance
and inspection. Be sure to allow at least 20 cm (7.9 inch-
es) clearance above the unit and around the terminal box.
• Keep away from hazardous atmosphere such as explosive
or corrosive gases.
PSP10
EM-4890 P. 1 / 17

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Summary of Contents for M-system PSP10

  • Page 1 This manual describes necessary points of caution for han- dling this product and specifically for installation, wiring, Thank you for choosing M-System. Before use, please check hardware setting, and basic maintenance of the product. contents of the package you received as outlined below.
  • Page 2 LEDs are in the terminal BOX. Remove the transparent cover to work. • The quality inside the mechanism is stabilized by not re- moving the cover. EM-4890 P. 2 / 17 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 3: Component Identification

    Terminal Box Box Packing Stepping Motor Transparent Cover Temp. Sensor Terminal Block Wiring Conduits Cover Packing Potentiometer Manual Operation Stem Disc Springs Output Stem Figure 1. Component identification: PSP10 + INPUT − U(+) + POWER OUTPUT V(−) − UP/CCW SIG. Modbus DOWN/CW SIG.
  • Page 4: Power Input

    Parameter settings for Auto-setup and communication settings for Modbus can be configured on PU-2x. In addition, operation status of the unit can be monitored on PU-2x. EM-4890 P. 4 / 17 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 5: Wiring Connection

    POWER V(–) – UP/CCW SIG. Modbus DOWN/CW SIG. ALARM SIG. COMMUNICATION CABLE CONNECTIONS Master Unit PSP10 PSP10 I/O Unit Terminating resistor Terminating resistor Tx+/Rx+ Tx-/Rx- Terminating resistors can be turned ON/OFF on the PC configurator software (model: STCFG) or programming unit (model: PU-2x). EM-4890 P. 5 / 17 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 6 2400N 2700N 3100N The value of the thrust is rough indication. Initial scale (3 scales) Scale for Contraction (1 scale = 1.0 mm) EM-4890 P. 6 / 17 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 7 Default upper stop position Auto-setup stop position When leakage occurs (Contraction approx. 0.1 mm) Valve seat surface (seating position) Valve seat surface (seating position) Auto-setup stop position When leakage occurs (Contraction approx. 0.1 mm) Lower stop position Default lower stop position Left approx. 2 mm (Left for adjusting leakage while using.) Lower-End of Max. Stroke EM-4890 P. 7 / 17 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 8 If no error occurs, the positions reached in step 2) and step 4) are saved as the lower-stop posi- tion and the upper-stop position, respectively. EM-4890 P. 8 / 17 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 9 Turn SW1-5 OFF -> ON -> OFF to set upper-end position newly. <After completion of upper-end position adjustment> Turn SW1-6 OFF -> ON -> OFF to set lower-end position newly. EM-4890 P. 9 / 17 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 10: Response Messages

    The PC configurator software helps the user to configure various parameters, execute Auto-setup, and to monitor operation status of the actuator. Download the STCFG from “Download” on the M-System’s web site https://www.m-system.co.jp Prepare the PC and the USB Type-C cable separately.
  • Page 11: Modbus Communication

    (move downward), or retract (move upward) according to the settings of DIP switches 1-1 and 1-2 of the unit. • Refer also to “COMBINATION OF OPERATION MODE AND SPECIFICATIONS”. EM-4890 P. 11 / 17 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 12: Device Information

    Time ratio (%) of 50 - 60% position * 0.0 to 100.0 Pos50R:x – ✓ Time ratio (%) of 60 - 70% position * 0.0 to 100.0 Pos60R:x – ✓ EM-4890 P. 12 / 17 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 13: Modbus Input

    · Registers other than the above are read only. · Operation stops (Actuator operates when a command for starting Auto-setup is entered via Modbus.) EM-4890 P. 13 / 17 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 14: Modbus Setting

    If a loss of communication occurs during operation with Modbus input, the output stem moves according to the settings of SW1-1 and 2. EM-4890 P. 14 / 17 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 15: Basic Setting

    Auto-setup history 3: Upper-stop position % 0.00 to 40.00 0.00 AS2Upp:x – – Auto-setup history 4: Lower-stop position % 0.00 to 40.00 0.00 AS2Low:x – – EM-4890 P. 15 / 17 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 16: Operation Specifications

    *6 The output stem operates according to the settings of SW1-1 and 1-2 when a Modbus disconnection error is detected. *7 Includes writing to Modbus address 5 to 16, 51, 52, 101, and 111. EM-4890 P. 16 / 17 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp...
  • Page 17: Maintenance

    Screws Check that screws and bolts are securely fastened. Re-tighten them, if loose. For repair or parts replacement, contact M-System or our representatives. ■ LUBRICATION There is no need of oiling the Step-Top electronic actuator in normal operating conditions. ■ REGULAR TEST RUNNING If the valve is not frequently operated, run a test operation regularly (once a week, for example) to ensure that the actuator operates normally.

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