Jøtul GI 450 DV II Installation And Operation Instruction Manual
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Jøtul GI 450 DV II Installation And Operation Instruction Manual

Direct vent fireplace insert
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Jøtul GI 450 DV II
Katahdin
Direct Vent Fireplace Insert
Installation and
Operation Instructions
Conforms to ANSI Z21.88-2016 • CSA 2.33-2016
and CAN/CGA 2.17-M17
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
WARNING: If the information in these
instructions is not followed exactly, a fire or
explosion may result causing property damage,
personal injury or loss of life.
– Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
– Installation and service must be
performed by a qualified installer, service
agency or the gas supplier.
– In the Commonwealth of Massachusetts,
a carbon monoxide (CO) detector shall
be installed in the same room as the
appliance.
This appliance may be installed in an aftermarket,
permanently located, manufactured home or
mobile home, where not prohibited by local codes.
This appliance is only for use with the types of gas
indicated on the rating plate. A conversion kit is
supplied with the appliance.
DANGER
!
A barrier designed to reduce the burn hazard
from the glass viewing area is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
139177-V GI 450 DVII 11/20
HOT GLASS WILL
CAUSE BURNS
.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
1

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Summary of Contents for Jøtul GI 450 DV II

  • Page 1 • If you cannot reach your gas supplier, call the fire department. – Installation and service must be performed by a qualified installer, service Jøtul GI 450 DV II agency or the gas supplier. Katahdin – In the Commonwealth of Massachusetts,...

  • Page 2: Installation & Service Tools

    This is the result of natural thermal activity. The optional blower fan will also generate a slight hum at the low setting and 69.49% progressively increase with the velocity of forced air. Based on CSA P.4.1-15 Jøtul GI 450 DV II...

  • Page 3: Table Of Contents

    139177-V GI 450 DVII 11/20 Table of Contents Unpacking the Fireplace Installation & Service Tools ..2 1. A Miscellaneous Hardware Kit is packed within the firebox crate. It contains: Unpacking the Fireplace ....3 • Installation / Operation manual Specifications ........4 •...

  • Page 4: Specifications

    Services of Middleton, Wisconsin. Fuel Conversion Kit - NG to LP ......#157249 In addition, the Jøtul GI 450 DV II gas fireplace Fuel Conversion Kit - LP to NG ......#157250 insert has been tested and listed as a direct vent gas High Altitude Adjustment Kit - LP .......

  • Page 5: General Information

    2. This appliance should be inspected before use and at least annually. More frequent cleaning may be MODEL NAME: Jøtul GI 450 DV II Katahdin Gas required due to excessive lint from carpeting, bedding Fireplace material, etc.

  • Page 6: Safety Information

    139177-V GI 450 DVII 11/20 Safety Information  Due to the high operating temperatures this appliance Electrical Hazards should be located out of traffic and away from furniture, draperies, etc. Maintain proper clearance to combustible mantels and fireplace trim.  Be aware of electrical wiring locations  Children and adults should be alerted to the hazards when cutting holes in walls and of high surface temperatures and should stay away to...

  • Page 7: Installation Fireplace Requirements

    139177-V GI 450 DVII 11/20 Leg Leveling Bracket Note: 20 1/2” 21 1/2” * (520) Two right and left brackets with mounting (546) * Dimension accommodates hardware are included in the Miscellaneous Kit. Leg Levellers Installation of the brackets allows the insert to See B, Fig.

  • Page 8: Hearth Protection

    Always maintain the proper clearances to allow for the flow of ventilation air around the insert. Hearth Requirements Hearth protection in front of the GI 450 DV II must be composed of masonry material extending 8” (203mm) to each side of the fireplace opening and Figure 3.

  • Page 9: Clearances

    139177-V GI 450 DVII 11/20 Mantel and Top Trim Clearances MANTEL AREA Measure clearances from the finished floor of the fire- place opening. 1” 48 1/2” (1232) 3.5” 47” (1194) 5.5” 7.5” 45 1/2” (1156) 9.5” 44” (1118) 11.5” 42 1/2” (1080) 41”...

  • Page 10: Vent Guidelines

    139177-V GI 450 DVII 11/20 Vent Guidelines Vent Installation Procedure • All vent components must be installed in accordance This appliance must be vented through dual 3 inch with the terms of their listing and manufacturer’s flexible aluminum liners listed for use with gas appli- instructions.

  • Page 11: Masonry Fireplaces

    139177-V GI 450 DVII 11/20 Venting through a Masonry Fireplace IMPORTANT NOTICE: 1. Measure height of the chimney to fireplace opening. INSTALLATION OF A HIGH-WIND TERMINATION CAP Determine if both the intake and exhaust will be IS RECOMMENDED FOR ALL IPI APPLIANCES. IF USING extended to the top of the chimney.

  • Page 12: Prefabricated Fireplaces

    139177-V GI 450 DVII 11/20 Prefabricated Fireplace Installation IMPORTANT NOTICE: IMPORTANT: INSTALLATION OF A HIGH-WIND TERMINATION CAP IS RECOMMENDED FOR ALL IPI APPLIANCES. IF USING BEFORE STARTING THIS INSTALLATION, MAKE SURE THAT SIMPSON DURA-VENT, AN ADDITIONAL WIND SCREEN A GAS LINE CAN BE INSTALLED OR IS INSTALLED TO THE #46DVA-VWG IS ALSO RECOMMENDED.

  • Page 13: Vent Requirements

    139177-V GI 450 DVII 11/20 Vent Connection Prefabricated Fireplace Vent Procedure 1. Measure height of the chimney to fireplace Wear Safety Gloves! opening. Determine if both the intake and 1. Push the insert partially into the fireplace cavity, exhaust will be extended to the top of the leaving access to the duct collars.

  • Page 14: Gas Connection

    See fig. 11 and 12. operation of the Katahdin gas insert. It is important that For your convenience, the GI 450 DV II Katahdin is the correct pressure is established at the time of the shipped with a length of 3/8” cast iron nipple and a 24”...
  • Page 15 139177-V GI 450 DVII 11/20 Symptoms of incorrect gas pressure include: Insufficient gas pressure: • Small pilot flame which can result in poor pilot rectification and/or frequent burner outages. • Little variation in flame picture between HI and LO regulator settings. •...

  • Page 16: Fuel Conversion

    139177-V GI 450 DVII 11/20 Fuel Conversion SIT Proflame 880 Valve The Jøtul GI 450 DV II is shipped from the factory Rating Specifications: equipped to burn Natural gas. Fuel Conversion Kits are Min. Input Rate, 0 - 2000 ft.
  • Page 17 139177-V GI 450 DVII 11/20 Flame Sensor Pilot Injector DO NOT Orifice Holder Air Shutter Burner Orifice BEND PILOT BRACKET. Figure 15. Burner orifice change-out. Figure 15a. Change the pilot injector. 5. Use a 1/2” open end wrench or deep-well socket to remove the burner orifice from the brass orifice holder.

  • Page 18: High Altitude Adjustment

    139177-V GI 450 DVII 11/20 High Altitude Adjustment ORIFICE JØTUL When installing this appliance at altitude above 2000 ELEVATION GAS TYPE SIZE PART NO. feet, it is necessary to compensate for the thinner air (less volume of air per cubic foot). Higher altitudes affect 0 - 2000’...

  • Page 19: Flame Picture Adjustment

    139177-V GI 450 DVII 11/20 Flame Picture / Air Shutter Adjustment THIS APPLIANCE IS SHIPPED FROM THE FACTORY EQUIPPED FOR USE WITH NATURAL GAS. IF CLOSE OPEN CONVERTING TO PROPANE, IT WILL BE NECESSARY TO ADJUST THE AIR SHUTTER ON THE BURNER TUBE TO ACHIEVE THE PROPER GAS TO AIR MIX.

  • Page 20: Optional Brick Panel Kits

    139177-V GI 450 DVII 11/20 Install Optional Brick Panels #157220 Boston Buff Beige Rear Panel 224167 Top Panel 224168 Left Panel 224169 Right Panel 224170 Left Floor Panel 224171 Center Floor Panel 224172 Tools Required: Right Floor Panel 224173 • 1/4” socket driver #157221 Chimney Red •...

  • Page 21: Log Set Installation

    139177-V GI 450 DVII 11/20 Install the Log Set NOTE: Install the optional Brick Panels before installing the Log Set. The Katahdin is equipped with a seven-piece log set packaged separately. 1. Unwrap each log and set on floor near unit. Check for damage.
  • Page 22 139177-V GI 450 DVII 11/20 5. Install the Front Right Log. Fig. 30. 6. Install the Upper Right Log and Upper Left Logs on the the associated pegs in the Rear Base Log. Figs. 31 - 32. 7. Install the Upper Center Log on its peg. Fig. 33. 8.

  • Page 23: Wall Thermostat

    The optional Jøtul Remote Control can be used with the The thermostat should be placed in the same room as GI 450 DV II, however, the receiver must be installed the heater, typically 5’ off the floor. Avoid drafty areas or outside of the unit.
  • Page 24 139177-V GI 450 DVII 11/20 1. If the riser bar is to be used, the insert must be lifted 2” Cast Iron Grill Assembly off the floor of the fireplace to allow for the riser bar to fill the space below the bottom grill assembly. See fig. Attach the upper and lower grill halves together using 37.

  • Page 25: Surround Assembly

    139177-V GI 450 DVII 11/20 Use set screw to adjust alignment Mounting Tabs Panel Panel Figure 23. Attach Surround Breastplates point downward Riser Bar Attachment Figure 41. Surround mounting tab locations. Figure 39. Engage Attach Surround Breastplates surround mounting tabs and 2.

  • Page 26: Burner Controls

    139177-V GI 450 DVII 11/20 Fireplace Operation Burner Controls • Burner functions may be manually controlled by placing the burner switch in the ON/OFF position. • The CPI mode allows manual control of the burner. TSTAT The pilot will burn continuously for up to seven days before extinguishing and automatically switching to Figure 44.

  • Page 27: Blower Controls

    139177-V GI 450 DVII 11/20 Blower Operation Accent Lamps The GI 450 DV II Katahdin is equipped with a 125 cfm Twin accent lamps are controlled by the switch and heat-activated blower. The power cord should be con- dimmer located to the left of the blower controls.

  • Page 28: Maintenance Annual Cleaning

    139177-V GI 450 DVII 11/20 CAUTION: THE IGNITION SYSTEM OF THIS APPLIANCE CARRIES LIVE VOLTAGE. ALWAYS TURN OFF THE GAS SUPPLY TO THE INSERT AND DISCONNECT THE POWER SOURCE BEFORE ANY SERVICE WORK IS PERFORMED, INCLUDING BATTERY REPLACEMENT. Maintenance Battery Replacement This appliance and venting system should be inspected before use and at least annually by a qualified service •...
  • Page 29 With proper care and maintenance, your appliance will provide you with years of enjoyment. If you experience any problem with your Jøtul GI 450 DV II Figure 50. Glass Replacement. Bend tabs to secure panel. Katahdin gas insert, contact your Jøtul Authorized Dealer for assistance.

  • Page 30: Illustrated Part Breakdown

    Burner Tube, GI 450 DV II 223215 Adaptor, Straight, Brass, 3/8 NTP x 3/8” Dia Flare 2-32 157266 Spud Assembly, Complete - GI 450 DV II 129707 Flex tube w/connectors (3/8” O.D. x 24”) 158223 Pilot Assembly, Stainless Steel body...
  • Page 31 139177-V GI 450 DVII 11/20 Figure 52. Dimmer & Blower Controls Assembly Figure 54. Lamp Assembly No. Part Number Description 117917 Screw, HWH SMA 8 x 1/2 SL Blk Oxide 22397092 Light Shade, Matte Black 118015 Screw,PH SMA #7x1/2 Zinc 157323 Light Fixture, High Temperature 222943...

  • Page 32: Appendix A Wiring Diagrams

    139177-V GI 450 DVII 11/20 Appendix A Approved Vent Manufacturers Wiring Diagrams The Jøtul GI 450 DV II fireplace insert is approved for installation with listed 3-inch diameter vent components supplied by the following manufacturers: Simpson Dura-Vent, Inc. RHEOSTAT P.O. Box 1510...

  • Page 33: Appendix B / Simple Surround

    139177-V GI 450 DVII 11/20 Appendix B Steel Grill and Simple Surround Assembly #8 x 1/2” Screw Tools Required M6 x 12 Bolt • 1/4” socket driver or spade screwdriver Lower • 10 mm socket or open end wrench Upper Grill •...

  • Page 34: Warranty Statement

    139177-V GI 450 DVII 11/20 Jøtul Gas Product 2) Damage due to incorrect installations not in conformance with the installation instructions contained in this owner’s manual or local and/or national fire and building regulations. Warranty 3) Damage due to service performed by an installer, service agency or gas supplier, unless otherwise agreed to in writing by JØTUL.

  • Page 35: Lighting Instructions

    139177-V GI 450 DVII 11/20 LIGHTING INSTRUCTIONS FOR YOUR SAFETY, READ BEFORE LIGHTING. WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance is equipped with an ignition device which automatically lights the pilot.
  • Page 36 139177-V GI 450 DVII 11/20 This appliance must be installed in conformance with local and national building regulations. Before beginning the installation, it is important that the these instructions be carefully read and understood. Jøtul maintains a policy of continuous product development. Consequently, products may differ in specification, color or type of accessories from those illustrated or described in various publications.

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